Generac QT06030JVSN Manual
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STANDBY GENERATOR
OWNER'S MANUAL
This manual should remain with the unit.
A new standard of reliability
Serial Number QT
3.0L
60kW
Models
Cover126 Rev. A 04/08 Part No. 0G9024
Standby Generator Sets
Table of Contents
SECTION PAGE
SAFETY RULES ................................................ 1-1
INTRODUCTION .....................................................1-3
Read this Manual Thoroughly ...................................1-3
Operation and Maintenance ......................................1-3
How to Obtain Service ..............................................1-3
IDENTIFICATION RECORD .....................................2-1
Data Label ................................................................2-1
EQUIPMENT DESCRIPTION ...................................3-1
Equipment Description ................................................3-1
Engine Oil Requirements .............................................3-1
Coolant Recommendations...........................................3-1
ENGINE PROTECTIVE DEVICES ............................4-1
High Coolant Temperature Switch ............................4-1
Low Coolant Level Sensor .........................................4-1
Low Oil Pressure Switch ...........................................4-1
Overcrank Shutdown ................................................4-1
Overspeed Shutdown ................................................4-1
RPM Sensor Loss Shutdown .....................................4-1
DC Fuse ....................................................................4-1
FUEL SYSTEMS .....................................................5-1
Fuel Requirements ....................................................5-1
Natural Gas Fuel System ..........................................5-1
Propane Vapor Withdrawal Fuel System....................5-1
LP Fuel System .........................................................5-1
SPECIFICATIONS ...................................................6-1
Generator .................................................................6-1
Engine.......................................................................6-1
Cooling System .........................................................6-1
Fuel System ..............................................................6-1
Electrical System ......................................................6-1
Cold Weather Kit .......................................................6-2
GENERAL INFORMATION .......................................7-1
Generator AC Lead Connections ..................................7-1
Four-lead, Single-phase Stator ..................................7-1
Alternator Power Winding Connections ........................7-1
3-phase Alternators ..................................................7-1
INSTALLATION .......................................................8-1
Installation ...................................................................8-1
Preparation Before Start-up .........................................8-1
Prior to Initial Start-up .............................................8-1
Initial Inspection for QT Genset Start-up .....................8-1
Start-up Inspection ...................................................8-2
OPERATION ...........................................................9-1
Generator Control and Operation ................................9-1
Operating Unit with Manual Transfer Switch ...............9-1
Engine Start-up and Transfer ...................................9-1
Retransfer and Shutdown .........................................9-1
Operating Unit with Automatic Transfer Switch ...........9-1
MAINTENANCE .....................................................10-1
Maintenance Performed by Authorized
Service Facilities .....................................................10-1
Cooling System ..........................................................10-1
Checking Fluid Levels ................................................10-1
Check Engine Oil ....................................................10-1
Battery Fluid ...........................................................10-1
Engine Coolant .......................................................10-1
Maintenance Owner/Operator Can Perform ................10-2
Check Engine Oil Level ...........................................10-2
Check Battery .........................................................10-2
Exercise System ......................................................10-2
Inspect Cooling System ...........................................10-2
Check Engine Coolant Level....................................10-2
Perform Visual Inspection .......................................10-2
Inspect Exhaust System ..........................................10-2
Check Fan Belt ........................................................10-2
Inspect Engine Governor ........................................10-2
Changing Engine Oil ...............................................10-2
Changing the Engine Air Cleaner ............................10-3
Spark Plugs ............................................................10-3
Coolant Change .......................................................10-3
Miscellaneous Maintenance ........................................10-3
Cleaning the Generator ...........................................10-3
Battery ....................................................................10-3
Battery Maintenance ...............................................10-4
Battery Replacement ...............................................10-4
SERVICE SCHEDULE ...........................................11-1
30 kW - 150 kW Standby Gas Engine
Driven Generator Sets ............................................11-1
TROUBLESHOOTING ...........................................12-1
Troubleshooting Guide ...............................................12-1
NOTES
EXPLODED VIEWS & PARTS LISTS
WIRING DIAGRAMS & SCHEMATICS
WARRANTY
Content001 Rev. 0 08/05
1-1
INTRODUCTION
Thank you for purchasing this model of the Stationary Emergency
Generator set product line.
Every effort was expended to make sure that the information and
instructions in this manual were both accurate and current at the
time the manual was written. However, the manufacturer reserves
the right to change, alter or otherwise improve this product(s) at
any time without prior notice.
READ THIS MANUAL THOROUGHLY
If any portion of this manual is not understood, contact the near-
est Authorized Service Dealer for starting, operating and servicing
procedures.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
service or operation that may be hazardous if performed incor-
rectly or carelessly. Observe them carefully. Their definitions are
as follows:
INDICATES A HAZARDOUS SITUATION OR
ACTION WHICH, IF NOT AVOIDED, WILL RESULT
IN DEATH OR SERIOUS INJURY.
Indicates a hazardous situation or action which,
if not avoided, could result in death or serious
injury.
Indicates a hazardous situation or action which,
if not avoided, could result in minor or moderate
injury.
NOTE:
Notes contain additional information important to a procedure
and will be found within the regular text body of this manual.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the action or service are essential to
preventing accidents.
Four commonly used safety symbols accompany the DANGER,
WARNING CAUTION and blocks. The type of information each
indicates is as follows:
n
This symbol points out important safety
information that, if not followed, could
endanger personal safety and/or property of
others.
This symbol points out potential explosion
hazard.
This symbol points out potential fire hazard.
This symbol points out potential electrical
shock hazard.
The operator is responsible for proper and safe use of the equip-
ment. The manufacturer strongly recommends that the operator
read this Owner's Manual and thoroughly understand all instruc-
tions before using this equipment. The manufacturer also strongly
recommends instructing other users to properly start and operate
the unit. This prepares them if they need to operate the equipment
in an emergency.
OPERATION AND MAINTENANCE
It is the operator's responsibility to perform all safety checks, to
make sure that all maintenance for safe operation is performed
promptly, and to have the equipment checked periodically by
an Authorized Service Dealer. Normal maintenance service and
replacement of parts are the responsibility of the owner/operator
and, as such, are not considered defects in materials or workman-
ship within the terms of the warranty. Individual operating habits
and usage contribute to the need for maintenance service.
Proper maintenance and care of the generator ensure a minimum
number of problems and keep operating expenses at a minimum.
See an Authorized Service Dealer for service aids and accessories.
Operating instructions presented in this manual assume that the
generator electric system has been installed by an Authorized
Service Dealer or other competent, qualified contractor. Installation
of this equipment is not a “do-it-yourself” project.
HOW TO OBTAIN SERVICE
When the generator requires servicing or repairs, simply contact
an Authorized Service Dealer for assistance. Service technicians
are factory-trained and are capable of handling all service needs.
When contacting a dealer about parts and service, always supply
the complete Model Number, Serial Number and Type Code (where
applicable) from the DATA LABEL that is affixed to the unit.
AUTHORIZED SERVICE DEALER LOCATION
To locate the nearest AUTHORIZED
SERVICE DEALER, please call this number:
1-800-333-1322
or locate us on the web at:
www.generac.com
Safety 001 Rev. d 06/10
Safety Rules
If personnel must stand on metal or concrete while installing, • operating, servicing, adjusting or repairing this equipment,
place insulative mats over a dry wooden platform. Work on the
equipment only while standing on such insulative mats.
The National Electrical Code (NEC) requires the frame and • external electrically conductive parts of the generator to be con-
nected to an approved earth ground. This grounding will help
prevent dangerous electrical shock that might be caused by a
ground fault condition in the generator or by static electricity.
Never disconnect the ground wire.
Wire gauge sizes of electrical wiring, cables and cord sets must • be adequate to handle the maximum electrical current (ampac-
ity) to which they will be subjected.
Before installing or servicing this (and related) equipment, make • sure that all power voltage supplies are positively turned off at
their source. Failure to do so will result in hazardous and pos-
sibly fatal electrical shock.
Connecting this unit to an electrical system normally supplied • by an electric utility shall be by means of a transfer switch so as
to isolate the generator electric system from the electric utility
distribution system when the generator is operating. Failure to
isolate the two electric system power sources from each other
by such means will result in damage to the generator and may
also result in injury or death to utility power workers due to
backfeed of electrical energy.
Stationary Emergency Generators installed with an automatic • transfer switch will crank and start automatically when normal
(utility) source voltage is removed or is below an acceptable
preset level. To prevent such automatic start-up and possible
injury to personnel, disable the generator’s automatic start cir-
cuit (battery cables, etc.) before working on or around the unit.
Then, place a “Do Not Operate” tag on the generator control
panel and on the transfer switch.
In case of accident caused by electric shock, immediately • shut down the source of electrical power. If this is not pos-
sible, attempt to free the victim from the live conductor. AVOID
DIRECT CONTACT WITH THE VICTIM. Use a nonconducting
implement, such as a dry rope or board, to free the victim from
the live conductor. If the victim is unconscious, apply first aid
and get immediate medical help.
Never wear jewelry when working on this equipment. Jewelry • can conduct electricity resulting in electric shock, or may get
caught in moving components causing injury.
FIRE HAZARDS
Keep a fire extinguisher near the generator at all times. Do NOT • use any carbon tetra-chloride type extinguisher. Its fumes are
toxic, and the liquid can deteriorate wiring insulation. Keep the
extinguisher properly charged and be familiar with its use. If
there are any questions pertaining to fire extinguishers, consult
the local fire department.
EXPLOSION HAZARDS
Properly ventilate any room or building housing the generator to • prevent build-up of explosive gas.
Do not smoke around the generator. Wipe up any fuel or oil • spills immediately. Ensure that no combustible materials are left
in the generator compartment, or on or near the generator, as
FIRE or EXPLOSION may result. Keep the area surrounding the
generator clean and free from debris.
These generators may operate using one of several types • of fuels. All fuel types are potentially FLAMMABLE and/or
EXPLOSIVE and should be handled with care. Comply with all
laws regulating the storage and handling of fuels. Inspect the
unit’s fuel system frequently and correct any leaks immediately.
Fuel supply lines must be properly installed, purged and leak
tested according to applicable fuel-gas codes before placing
this equipment into service.
Diesel fuels are highly FLAMMABLE. Gaseous fluids such • as natural gas and liquid propane (LP) gas are extremely
EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier
than air; install leak detectors accordingly.
1-3
Safety 001 Rev. d 06/10
Safety Rules
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
WAUKESHA, WI
RATED KW
RATED VOLTAGE
POWER FACTOR
ENGINE RPM
ALTERNATOR SUBTRANSIENT REACTANCE
ALTERNATOR TRANSIENT REACTANCE
CLASS
MODEL
MADE IN USA
PRODUCTION DATE
GENERAC POWER SYSTEMS, INC.
HERTZ
RATED KVA
GENERATOR SET DATA
RATED AMPS
ALT RPM
PHASE
SERIAL
ROTOR STATOR WINDING INSULATION AT 25 C AMBIENT°
2-1
n
Any attempt to crank or start the engine before
it has been properly serviced with the recom-
mended oil may result in an engine failure.
n
Do not use any chromate base rust inhibitor
with ethylene glycol base anti-freeze or chro-
mium hydroxide (“green slime”) forms and will
cause overheating. Engines that have been
operated with a chromate base rust inhibitor
must be chemically cleaned before adding eth-
ylene glycol base anti-freeze. Using any high
silicate anti-freeze boosters or additives will
also cause overheating. The manufacturer also
recommends that any soluble oil inhibitor is
NOT used for this equipment.
n
Do not remove the radiator pressure cap while
the engine is hot or serious burns from boiling
liquid or steam could result.
n
Ethylene glycol base antifreeze is poisonous.
Do not use mouth to siphon coolant from the
radiator, recovery bottle or any container. Wash
hands thoroughly after handling. Never store
used antifreeze in an open container because
animals are attracted to the smell and taste of
antifreeze even though it is poisonous to them.
3-1
Equip001 Rev. G 05/10
5-1
SPECIFICATIONS
GENERATOR
Type ............................................................................. Synchronous
Rotor Insulation ................................................................... Class H
Stator Insulation .................................................................. Class H
Total Harmonic Distortion ......................................................< 3.5%
Telephone Interference Factor (TIF) ..........................................< 50
Alternator Output Leads 3-phase ........................................... 6-wire
Bearings .........................................................................Sealed Ball
Coupling .......................................................................Flexible Disc
Load Capacity (Standby Rating) ............................................60kW*
* NOTE: Generator rating and performance in accordance with ISO8528-5, BS5514, SAE J1349,
ISO3046 and DIN 6271 Standards. KW rating is based on LPG fuel and may derate with natural
gas.
Excitation System ....................................................................Direct
Generator Output Voltage/kW - 60 Hz kW Amp CB Size
120/240V, 1-phase, 1.0 pf 60 250 300
120/208V, 3-phase, 0.8 pf 60 208 250
277/480V, 3-phase, 0.8 pf 60 90 100
Generator Locked Rotor KVA Available @ Voltage Dip of 35%
Single-phase or 208 3-phase ............................................. 92 KVA
480V, 3-phase .................................................................. 105 KVA
ENGINE
Make .......................................................................................... Ford
Model ......................................................................................V-type
Cylinders and Arrangement ............................................................ 6
Displacement .......................................................................3.0 Liter
Bore ........................................................................................ 3.5 in.
Stroke ................................................................................... 3.13 in.
Compression Ratio .............................................................10.0-to-1
Air Intake System ...............................................Naturally Aspirated
Valve Seats ....................................................................... Hardened
Lifter Type .......................................................................... Hydraulic
Engine Parameters
Rated Synchronous RPM ..............................................60 Hz, 3600
HP at rated kW ..................................................................60 Hz, 94
Exhaust System
Exhaust Flow at Rated Output 60 Hz .................................. 590 cfm
Exhaust Temperature at Rated Output ................................ 1050° F
Combustion Air Requirements
Flow at rated power, 60 Hz ................................................. 210 cfm
Governor
Type .................................................................................. Electronic
Frequency Regulation ...................................................Isochronous
Steady State Regulation ........................................................± 1/2%
Adjustments:
Speed ............................................................................ Selectable
Engine Lubrication System
Type of Oil Pump ...................................................................... Gear
Oil Filter .............................................................Full Flow, Cartridge
Crankcase Oil Capacity .................................................5.5 U.S. qts.
COOLING SYSTEM
Type ....................................................................................... Closed
Water Pump .................................................................... Belt Driven
Fan Speed ................................................................................ 2180
Fan Diameter .....................................................................22 inches
Fan Mode ................................................................................Puller
Air Flow (inlet air including alternator and
combustion air) .......................................................... 3280 ft3/min.
Coolant Capacity ........................................................ (2.5 U.S. gal.)
Heat Rejection to Coolant ..........................................270,000 Btu/h
Maximum Operating Air Temp. on Radiator ..............60° C (150° F)
Maximum Ambient Temperature ................................50° C (140° F)
FUEL SYSTEM
Type of Fuel .........................................Natural Gas, Propane Vapor
Carburetor ...................................................................... Down Draft
Secondary Fuel Regulator .................................................Standard
Fuel Shut-off Solenoid ........................................................Standard
Operating Fuel Pressure ...................... 5 in. - 14 in. Water Column
Fuel Consumption - ft3/hr(Natural Gas/LPV)
Exercise 25% 50% 75% 100%
Cycle Load Load Load Load
123/48.2 260/101.9 500/196 700/274.4 960/376.3
* Engine is not field convertible between natural gas and propane. Jet size and ignition timing are
factory set for the specific fuel.
ELECTRICAL SYSTEM
Battery Charge Alternator ............................................12V, 30 Amp
Static Battery Charger ............................................................2 Amp
Recommended Battery ................................................ 24F 525CCA
System Voltage .....................................................................12 Volts
Voltage Regulator
Type .................................................................................. Electronic
Sensing ........................................................................ Single-phase
Regulation ................................................................................± 1%
Features .................................................V/F Adjustable, Adjustable
Voltage and Gain LED Indicators
Power Adjustment for Ambient Conditions
Temperature Deration
3% for every 10° C above °C ..................................................... 25
1.65% for every 10° above °F .................................................... 77
Altitude Deration
1% for every 100 m above m ................................................... 183
3% for every 1000 ft. above ft. .................................................600
Controller .................................................R-200
6-1
Standby Generator Sets
Specifications
GenSpec018 Rev. 0 01/06
COLD WEATHER KIT
For cold climates, optional cold weather kit (part
number 0F6148) is recommended. The kit includes:
• Battery Warmer
• 4” Junction Box with hardware
• 6 qt. pack 5W-30 synthetic oil (engine)
Figure 1 — Interconnections
6-2
Standby Generator Sets
Specifications
GenSpec018 Rev. 0 01/06
Figure 7.1 — Four-lead, Single-phase Stator
S6
E
3
S3
INTERNAL
CO
NNE
C
TI
O
N
S
L-
N
L
-
L
S4
E2
S2
S5
S1
E1
NE
U
TRA
L
E
3
E2
00
(
NEUTRAL
)
E1
L
-
L
L
-
N
S1
S1
S4
S4
S
6
S6
S3
S3
S5
S5
S2
S2
7-1
n
8-1
n
8-2
n
The Maintenance Disconnect Switch and the
AUTO/OFF/MANUAL switches (if so equipped)
must be set properly, or the generator will
crank and start as soon as the utility power to
the transfer switch is turned off. Refer to appli-
cable control panel and transfer switch manuals
for more information.
n
Do not proceed until certain that utility source
voltage is available to the transfer switch and
the transfer switch main contacts are set to
UTILITY.
Do not attempt manual operation until all
power supplies to the transfer switch have been
positively turned off, or extremely dangerous -
possibly lethal - electrical shock will result.
Transfer switch enclosure doors should be kept
closed and locked. Only authorized personnel
should be allowed access to the transfer switch
interior. Extremely high and dangerous voltages
are present in the transfer switch.
nDo not crank the engine continuously for lon-
ger than 30 seconds, or the heat may
damage the starter motor.
9-1
Oil Fill Cap
Oil
Dipstick
10-1
n
10-2
n
Oil Filter
10-3
n
n
n
10-4
SERVICE SCHEDULE
22 KW - 150 KW GASEOUS STATIONARY EMERGENCY GENERATOR
The following is a recommended maintenance schedule for Gaseous Stationary Emergency Generator sets from 22kW to 150 kW in size. The
established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need
to be decreased (performed more frequently) if the unit is used in a severe application. Use calendar time, from the previous maintenance
interval to determine the next required maintenance interval.
Service Maintenance Interval Information:
The various service maintenance intervals are designated by interval numbers as follows:
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.
This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting
automatically without warning:
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
• Disable the generator set from starting and/or connecting to the load by setting the control panel Auto/Off/Manual switch to the
“OFF” position.
• Remove the 15 amp control panel fuse.
• Turn off the battery charger.*
• Remove the negative battery cable.
* The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out
sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.
2 A wear-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any
potential problem areas.
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase of the unit.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be
performed only by a Service Dealer.
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential
problem areas.
Performed semi-annually or following each 50 hours of operation of the unit.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be
performed only by a Service Dealer.
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential
problem areas.
Performed annually or following each 100 hours of operation of the unit.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be
performed only by a Service Dealer.
5 A comprehensive inspection of the generator set to insure it is properly serviced and ready to operate and carry the load when required,
and to identify any potential problem areas.
Performed annually or following each 250 hours of operation of the unit.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be
performed only by a Service Dealer.
11-1
SrvSchd001 Rev. G 06/10
Service Schedule
Maintenance Level 1 Level 2 Level 3 Level 4 Level 5
Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.
1. Disable the unit
from operating
per the first page
warning.
2. Check the engine
oil level. Adjust
as necessary.
3. Check the engine
coolant level.
Adjust as
necessary.
4. Check the engine
coolant thermal
protection level.
Correct as
necessary.
5. Check the natural
gas delivery
system for leaks
and correct
pressure on gas
engine driven
units. Tighten
connections as
necessary.
6. Check the air
inlets and outlets
of the enclosure
and radiator for
debris. Clean
as necessary.
7. Check the battery
electrolyte level
and specific
gravity if
accessible. Adjust
as necessary.
8. Check the battery
posts, cables,
and charger for
loose connections,
corrosion, and
proper operation.
Correct as
necessary.
9. Check the unit
wiring for loose
connections,
corrosion, and
damage. Correct
as necessary.
11-2
SrvSchd001 Rev. G 06/10
Service Schedule
Maintenance Level 1 Level 2 Level 3 Level 4 Level5
Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.
10. Check the engine
accessory drive
belts and fan
coupling device
if equipped for
correct tension,
wear, weather
cracking, and
damage. Replace
as necessary.
11. Check the engine
valve clearance/
lash. Adjust as
necessary.**
12. Visually inspect
the unit looking
for leaks, wear or
damage, loose
connections or
components, and
corrosion. Correct
as necessary.
13. Test the engine
and transfer
switch safety
devices. Correct
and/or adjust as
necessary.
14. Initiate an
automatic start
and transfer of
the unit to site
load and exercise
it for at least 1
hour looking for
leaks, loose
connections or
components, and
abnormal
operating
conditions.
Correct as
necessary.
15. Replace the
engine
accessory
drive belts.
16. Check gearbox
oil level (if
equipped).
17. Change gearbox
oil (if equipped).
** Not required for engines equipped with hydraulic lifters. See the "Specification" section for lifter type.
11-3
SrvSchd001 Rev. G 06/10
Service Schedule
Maintenance Level 1 Level 2 Level 3 Level 4 Level5
Tasks Recom- Task Required Task Required Task Task Required Task
mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-
monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)
10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.
18. Start and
exercise the unit
at full rated load
(use a load bank
if the site load is
not enough) for
at least 2 hours
looking for leaks,
loose
connections or
components, and
abnormal
operating
conditions.
Correct as
necessary.
19. Perform an
engine oil
analysis (send a
sample to a lab
for results).
Change the
engine oil and
filters if the
analysis results
indicate this is
required.
20. Change the
engine oil.
21. Replace the
engine oil filter(s).
22. Replace engine
spark plugs.
Clean and re-gap
or replace as
necessary.
23. Replace the
engine air
filter(s).
24. Perform a 5
minute no-load
operational run
of the unit
looking for any
post service
problems.
25. Return the unit
to standby setup
for operation
when required.
11-4
SrvSchd001 Rev. G 06/10
Service Schedule
12-1
1 0F3137 1 PAN CB CONN BOX
2 0F3188 1 STAND RH CONTROL
3 0F3189 1 STAND LH CONTROL
4 023484N 1 BUSHING SNAP SB-2.5-31
5 0F6366B 1 XFMR DUAL 120V /16V (F OR 120/240V & 277/480V UNITS)
0F6366A 1 XFMR DUAL 104V/16V (FOR 120/208V UNITS)
6 043180 2 WASHER FL AT M4
7 022264 2 WASHER LOCK #8-M4
8 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC
(1) 9 057701 REF BLOCK TERM 20A 8 X 6 X 1100V
10 022155 4 WASHER LOCK #6
11 0C2428 4 SCREW PHTT #6- 32 X 1/2 ZY C
12 0F3824 1 DECAL UT IL S ENSE/CUST CONN
13 0A9457 1 DECAL NEUTRAL
14 057073 2 JUNCTION BLOCK 3/8-16
(2) 15 0D5466 REF BUS BAR NEUTRAL BLOCK 390
(2) 16 0A7822 REF LUG SLDLSS 600/250-1/0 X 1/4-28
17 022237 2 WASHER LOCK 3/8
18 022241 2 NUT HEX 3/8-16 STEEL
19 049226 6 WASHER LOCK M5
20 0C2266 6 SCREW PHTT M5-0.8 X 16 ZYC
21 0C2454 8 SCREW THF M6-1 X 16 N WA Z/JS
23 022473 8 WASHER FL AT 1/4-M6 ZINC
24 022097 4 WASHER LOCK M6- 1/4
(1) 26 0D4698 REF BLOCK TERM 20A 6 X 3 X 1100V
27 0F4464 1 DECAL CUST CO NN 120V UTILITY
28 025433 1 LUG SLDLSS #6- 14 X 13/64 CU
29 024469 1 SCREW HHTT #10-32 X 3/8 CZ
30 067210A 1 DECAL GROUND LUG
31 0D6029 4 SCREW HHTT M6-1.0 X 16 Z YC
32 081008 1 GROMMET 1.25 X .25 X .75
33 077043J 1 CONDUIT FLEX 2.0" ID (36” LG)
34 051713 2 WASHER FL AT M5
35 0F6156 1 PLATE WIRE SNGL G ALV
36 029289 1 TAPE E LEC 1/2 FO AM (AS REQ’D)
37 047411 4 SCREW HHC M6-1.0 X 16 G8.8
(3) 39 0G0770 1 HARNESS, TRANSFORMER ADAPTER
(4) 40 0H0348 1 ASSY ENCLOSURE PCB 4.2L IGN MD
(4) 41 036943 2 SCREW PPHM #10/32 X 2
(4) 42 023897 4 WASHER FL AT #10 ZINC
(4) 43 022152 2 WASHER LOCK #10
(4) 44 022158 2 NUT HEX #10-32 STEEL
(4) 45 0C2454 1 SCREW THF M6-1 X 16 N WA Z/JS
(4) 46 055934D 1 CLAMP VINYL 1.06 X .406 Z
47 0F6145 A/R SEAL WEATHER .45"DIA
1) UL CIRCUIT BREAKER (ED)
A 0F3328 1 COVER ED CB S HORT STND
C 0D5552 1 CB 0050A 3P 480V S ED4 LL
0D5553 - CB 0060A 3P 480V S ED4 LL
0D5554 - CB 0070A 3P 480V S ED4 LL
0D5556 - CB 0090A 3P 480V S ED4 LL
0D9693 - CB 0125A 3P 480V S ED4 LL
D 0F0492 1 INSULATOR CB S (ED-3P)
E 048927 4 SCREW RHM #10-32 X 4- 1/2
F 023897 4 WASHER FLAT #10 ZINC
G 022152 4 WASHER LOCK #10
H 022158 4 NUT HEX #10-32 STEEL
J 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS
K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
2) UL CIRCUIT BREAKER (F D)
A 0F3138 1 COVER CB CONN BOX
C 0D5572 1 CB 0150A 3P 600V S FD6 LL
0D5573 - CB 0175A 3P 600V S FD6 LL
0D5574 - CB 0200A 3P 600V S FD6 LL
0D5575 - CB 0225A 3P 600V S FD6 LL
0D5576 - CB 0250A 3P 600V S FD6 LL
D 0F0199 1 INSULATOR CB FD FRAME 30MIL
E 081320 4 SCREW SHC 1/4-20 X 4.5 G8.8 NZ
F 022473 4 WASHER FLAT 1/4-M6 ZINC
G
022097
4
WASHER LOCK M6
-
1/4
H 022127 4 NUT HEX 1/4-20 STEEL
J 0C2454 9 SCREW THF M6- 1 X 16 N WA Z/JS
K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
3) UL CIRCUIT BREAKER (JD+L D)
A 0F3329 1 COVER JD/LD CB SHRT STAND
C 0D5577 1 CB 0300A 3P 600V S JD6 LL
D 0F2353 2 INSULATOR CIRCUIT BR. JD/LD
E 022770 4 SCRE W RHM 1/4- 20 X 3
F 022473 4 WASHER FLAT 1/4-M6 ZINC
G 022097 4 WAS HER LOCK M6-1/4
H 022127 4 NUT HEX 1/4-20 STEE L
J 0C2454 9 SCREW THF M6- 1 X 16 N WA Z/JS
K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
4) UL CIRCUIT BREAKER (QN)
A 0F8135 1 COVER QN FRM CB
C 0E7283 - CB 0150A 2P 240V S QN2 LL
0E7284 - CB 0175A 2P S QN2 LL 240V
D 0E3664 1 BASE, QN CIRCUIT BREAKER
E 074908 2 SCRE W HHTT M5-0.8 X 10 BP
F 0F8140 1 COVER QN CB DISH
G 036261 4 RIVET POP .125 X .275 SS
H 0C2454 11 SCRE W THF M6- 1X 16 N WA Z/JS
J 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
K 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
(1) ITEM INCL UDED WIT H HARNESS
(2) ITEM INCL UDED WIT H 0D5464B
(3) ITEM USED WITH EARLY MODE L 208V UNITS ONLY
(4) ITEMS USED ON 4.2L MODELS O NL Y.
5)
UL CIRCUIT BREAKER (QJ
-
2P)
A 0F8137 1 COVER QJ 2P FRM CB
C 0E7994 - CB 0225A 240V 2P S QJ22
D 0F8136 1 COVER QJ 2P CB DISH
E 036261 4 RIVET POP .125 X .275 SS
F 022473 2 WASHER FLAT 1/4-M6 ZINC
G 022097 2 WASHER LOCK M6-1/4
H 022127 2 NUT HEX 1/4-20 STEEL
J 0F8139 1 INSUL CB 2P QJ
K 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS
L 022237 2 WASHER LOCK 3/8
M 048527 2 SCREW SHC 3/8-16 X 3/4 G8.8 NZ
N 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
P 022770 2 SCREW RHM 1/4-20 X 3
Q 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
6) UL CIRCUIT BREAKER (225AF) (2P & 3P)
A 0F4185 1 COVER CB C2-C4 (225AF)
B 058306 3 SCREW SHC M8-1.25 X 25 G12.9
C 0F4165$ REF CIRCUIT BREAKERS 200A FRAME (3P)
0F4143 REF CB 0040A 3P 480V 225AF (3P)
0F4148 REF CB 0125A 3P 480V G 225AF
0F4149 REF CB 0150A 3P 480V G 225AF
0F4151 REF CB 0200A 3P 480V G 225AF
0G5247$ REF CB 200A FRAME G 240V (2P)
0G5250 REF CB 175A 2 POLE 240V 225AF (2P)
0G4478 REF CB 200A 2 POLE 240V 225AF (2P)
D 0F4186 1 COVER CB DISH 225AF (3P)
0F4186AGS0R COVER CB DISH 225AF (2P)
E 036261 4 RIVET POP .125 X .275 SS
(2) F 053640 2/4 SCREW RHM #8-32 X 3-1/4
(2) G 038150 2/4 WASHER FLAT #8 ZINC
(2) H 022264 2/4 WASHER LOCK #8-M4
(2) J 022471 2/4 NUT HEX #8-32 STEEL
K 029289 2 TAPE ELEC 1/2 FOAM
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
(2) M 022129 6/9 WASHER LOCK M8-5/16
N 0F8432 1 INSULATOR CB 225AF (3P)
0F8432A 1 INSULATOR CB 225AF (2P)
P 0C2454 11 SCREW THF M6-1 X 16 N WA Z/JS
(2) R 0F8451 2/3 LUG SLDLSS 300 MCM-6 AL/CU
(2) S 049897 4/6 SCREW SHC M8-1.25 X 20 G8
(2) T 022145 4/6 WASHER FLAT 5/16-M8 ZINC
(2) U 045771 2/3 NUT HEX M8-1.25 G8 CLEAR ZINC
(2) V 0F8843 2/3 BUS BAR 200A LUG ADAPTOR
(1) W W/CB 2 TERMINAL COVER CB
X 0G3259 1 DECAL TERMINAL SHOCK HZD BI
7) UL CIRCUIT BREAKER (400AF)
A 0F4187 1 COVER CB C2-C4 400AF
C 0F4166$ REF CIRCUIT BREAKERS 400A FRAME
D 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
E 042419 4 SCREW RHM 10-32 X 4
F 023897 4 WASHER FLAT #10 ZINC
G 022152 4 WASHER LOCK #10
H 022158 4 NUT HEX #10-32 STEEL
J 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS
K 029289 1 TAPE ELEC 1/2 FOAM
(2) L 052647 2/3 SCREW SHC M10-1.5 X 25 G12.9
(2) M 046526 2/3 WASHER LOCK M10
N W/CB 3 BUS BAR CB ADAPTER 225-400 A
P 0A7822 3 LUG SLDLSS 600/250-1/0 X 1/4-28
(1) S W/CB 2 TERM COVER CB
T 023334 6 SCREW HHC 1/4-28 X 1/2 G5
U 022097 6 WASHER LOCK M6-1/4
V 022473 6 WASHER FLAT 1/4-M6 ZINC
(2) W W/CB 2/3 SCREW SHC M10-1.5 X 25 G12.9
(2) X W/CB 2/3 WASHER LOCK M10
Y 0G3259 1 DECAL TERMINAL SHOCK HZD BI
8) NEUTRAL BLOCK 390 / 200-400A
A 0D5466 2 BUS BAR NEUTRAL BLOCK 390
B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT
C 022145 1 WASHER FLAT 5/16-M8 ZINC
D 022129 1 WASHER LOCK M8-5/16
E 045771 1 NUT HEX M8-1.25 G8 YEL CHR
F 045335 2 SCREW HHC 1/4-28 X 3/4 G5
G 083896 2 WASHER LOCK 1/4-M6 SS
H 0A7822 1 LUG SLDLSS 600/250-1/0 X 1/4-28
9) UL CIRCUIT BREAKER (BQ)
A 0G1968 1 COVER BQ CIR BREAKER CPL 3P
0G1970 - COVER BQ CIR BREAKER CPL 2P
C 0A2077 1 CB 0125A 2P 240V S BQ2 LL
040532 - CB 0100A 3P 240V S BQ3 LL
D 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC
E 0E7890 1 BRKT CB MTG BACK
0E6002 - MTG TRACK BQ SIEMENS CB 3P
F 022859 6 SCREW RHM #10-32 X 3/4
G 0G0008 1 BRKT BQ CB STANDOFF
H 023897 6 WASHER FLAT #10 ZINC
J 022152 6 WASHER LOCK #10
K 022158 6 NUT HEX #10-32 STEEL
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
M 029289 1 TAPE ELEC 1/2 FOAM
N 0C2454 11 SCREW THF M6-1 X 16 N WA Z/JS
(1) HARDWARE FOR MTG. CB TERMINAL COVERS IS
SUPPLIED WITH CIRCUIT BREAKERS.
(2) QTY. REQ’D FOR “2POLE / 3POLE” BREAKER
1 0F9579 1 RTR-2390-60KD2 CPL
2 0F9578 1 ASSY STR 2390 60AD2 CPL
0F9659 1 ASSY STR 390 60KW 2P 3PH 208V
0F9660 1 ASSY STR 390 60KW 2P 3PH 480V
0G6105 1 STR-2390--60JD2 CPL
3 0C9708 REF INSTR HYPOT TEST (NOT SHOWN)
4 SEE ENGINE EV REF ENGINE ADAPTER
5 SEE ENGINE EV REF FLEXPLATE
6 0F5767B 1 ASSY FLYWHEEL CPL W/40MM FAN B
7 0E5706 1 REAR BEARING CARRIER 390/DRCT
8 0F7874 1 ASSY BRUSH HOLDER 390/HSB
9 0F6125 1 GUARD REAR BEARING CARRIER CPL
10 0F2689 1 RING PRESSURE 390 STATOR CAN
11 023454 1 KEY WOODRUFF #E
12 077043F 1 CONDUIT FLEX 1-1/4" (30” LG)
13 04576100AQ 3 STUD M14-2.0 X 615 G5 ZINC (70KW)
14 052646 4 WASHER FLAT M14
15 043123 6 WASHER LOCK M14
16 051779 4 NUT HEX M14-2.0 G8 YEL CHR
17 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8
18 072879 1 SPACER .69 X 2.75 X .37 ST/ZNC
19 0F3398 4 SCREW SHC M10-1.5 X 16 G10.9
20 046526 4 WASHER LOCK M10
21 0C3993 4 SCREW HHTT M4-0.7 X 25 BP
22 022264 4 WASHER LOCK #8-M4
23 038150 4 WASHER FLAT #8 ZINC
24 * 047248 1 BALL BEARING-45 MM
25 * 070892 1 SLIP RING MACHINED
26 0F7272 6 SCREW 1/4-20 X 5/8" TAPTITE SS
27 0A1633 2 WASHER 390 SAE ALT.
28 0A5580 1 SCREW HHC M14-2.0 X 140 G8.8
29 0D7019 1 SCREW HHC M14-2.0 X 100 G 8.8
* ROTOR REPLACEMENT PARTS
COMPONENTS INCLUDED IN 0F9696E
1 0F1823A 1 ENCL HSB CONTROL PANEL
2 0F3078 1 COVER CONTROL PANEL
3 0F2606 1 HINGE CONTINUOUS H-PANEL
4 036261 7 RIVET POP .125 X .275 SS
5 043181 4 SCREW PHM M3-0.5 X 10MM
6 052777 7 WASHER FLAT M3
7 0F8710B 1 ASSY PCB CPL2 CTRLR 3600 RPM
8 0F1262 4 HOLDER, FUSE WICKMANN 178.6150
9 0F1263 1 ADPTR,RH SIDE WICKMAN 178.6191
10 0F1264 1 ADPTR,LH SIDE WICKMAN 178.6192
11 0F1725C 1 ASSY PCB 2AMP 12V UL BATT CHGR
12 067680 1 ASSY VOLTAGE REGULATOR 60HZ
13 0E6875A 2 RELAY, 12VDC C FORM W/DIODE
14 055911 1 BLOCK TERM 20A 12 X 6 X 1100V
15 0F5459 1 DECAL CPL CONTROL PANEL FUSES
16 0E3161 1 ASSY PCB BOSCH GOV DRIVER
17 0F5090 1 ASSY PCB SCR BRIDGE
18 0F5462 1 DECAL CPL 3.9L TB1
19 0A5062J 4 SPACER 9.5H 3.2 ID
20 029673 1 DIO BRIDGE 25A 600V
21 048467 1 CIRCT BRK 7 X 1 ETA 46-500-P
22 0F1958 1 PLATE,HARNESS CLAMP
23 082573 1 SWITCH RKR DPST 125V SPD
24 0E4494 1 SWITCH RKR DPDT ON-OFF-ON
25 0F3215 1 DECAL, CONTROL HSB
26 0F6305 3 SEAL COVER 3.18X12.7X382
27 0F6305A 1 SEAL COVER 3.18X12.7X283
28 0F5886 3 SCREW HHPM M5-0.8 X 12
29 051713 12 WASHER FLAT M5
30 049226 12 WASHER LOCK M5
31 0F5752F 1 RES WW 15R 5% 25W QK CONN
32 0F5884 2 SCREW PHTT M3.5-0.6 X 10
33 0F5896 2 SCREW PHTT M3.5-0.6 X 16
34 0C2265 4 SCREW PHTT M4-0.7 X 12 ZYC
35 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC
36 091526 4 SCREW PPHM M5-0.8 X 12 ZNC
37 051716 9 NUT HEX M5-0.8 G8 CLEAR ZINC
38 079224 2 SCREW PPHM M5-0.8 X 30 SS
39 075476 2 SCREW PPHM M4-0.7 X 16
40 043180 2 WASHER FLAT M4
41 022264 2 WASHER LOCK #8-M4
42 051715 2 NUT HEX M4-0.7 G8 YEL CHR
43 043182 7 WASHER LOCK M3
44 051714 7 NUT HEX M3-0.5 G8 YEL CHR
45 0F3192 1 SUPPORT ANGLE PCB
46 0E7403C 1 FUSE ATO TYPE 15 AMP (BLUE)
47 0F9785 1 HARN 3600RPM R200 CONTROL PNL
COMPONENTS INSTALLED PER THIS DRAWING
A 056739 1 RELAY SOLENO ID 12VDC PNL MNT
B 022287 2 SCREW HHC 1/4-20 X 3/4 G5
C 022473 4 WASHER FLAT 1/4-M6 ZINC
D 022097 2 WASHER LOCK M6-1/4
E 022127 2 NUT HEX 1/4-20 STEEL
F 0F6145 A/R SEAL WEATHER .45"DIA
G 0F2627A 1 COVER CONTROL PANEL SIDE
H 091526 4 SCREW PPHM M5-0.8 X 12 ZNC
J 049226 4 WASHER LOCK M5
K 051713 4 WASHER FLAT M5
L 0G3545 1 DANGER HIGH VOLTAG E (SPANISH)
1 0F7931 1 MOUNTING BASE 60KW C4
2 052860 4 NUT FLANGED HEX M12-1.75
3 052251 4 DAMPENER VIBRATION 40 BLUE
4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZNC
5 052252 4 DAMPENER VIBRATION
6 052259 4 WASHER FLAT M12
7 052891 4 SCREW HHC M12-1.75 X 80 G8.8
8 0536210410 1 ASSY WIRE 14.00"
9 049821 4 SCREW SHC M8-1.25 X 30 G12.9
10 047411 1 SCREW HHC M6-1.0 X 16 G8.8
11 055414 1 LUG SLDLSS #2-#8 X 17/64 CU
12 022447 1 WASHER SHAKEPROOF INT 1/4
13 022097 1 WASHER LOCK M6-1/4
14 022473 1 WASHER FLAT M6-1/4 ZINC
15 049813 1 NUT HEX M6 -1.0 G8 YEL CHR
16 025507 1 WASHER SHAKEPROOF EXT 7/16 STL
17 0F9174 1 SUPPORT ENGINE LH
18 045771 1 NUT HEX M8-1.25 G8 CLEAR ZINC
19 049814 5 SCREW HHC M10-1.5 X 25 G8.8
20 022302 5 WASHER LOCK 7/16
21 022131 4 WASHER FLAT 3/8-M10 ZINC
22 065852 1 SPRING CLIP HOLDER .37-.62
23 045764 1 SCREW HHTT M4-0.7 X 8 BP
24 0F9175 1 SUPPORT ENGINE RH
25 022129 4 WASHER LOCK M8-5/16
26 026204 1 WASHER SHAKEPROOF INT 5/16
27 022145 4 WASHER FLAT 5/16-M8 ZINC
28 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS
29 0F3656 1 SUPPORT CONTROL PANEL CPL C4
1 0F3408 1 TRAY BATTERY
2 0F3411 1 STRAP BATTERY RETAINMENT
3 058208 1 BATTERY 12VDC 24F 525 CCA
4 036833 1 SCREW HHC 3/8-16 X 1 G8
5 022237 1 WASHER LOCK 3/8
6 022131 1 WASHER FLAT 3/8-M10 ZINC
7 050331A 1 BATTERY POST COVER RED +
8 050331 1 BATTERY POST COVER BLACK -
9 038804Y 1 CABLE BATTERY RED #1 X 35.00
10 038805T 1 CABLE BATTERY BLACK #1 X 40.00
11 045771 1 NUT HEX M8-1.25 G8 YEL CHR
12 022129 1 WASHER LOCK M8-5/16
13 027482 2 WASHER SHAKEPROOF EXT 5/16 STL
14 0F3976 1 BOOT CONTACTOR CABLES
15 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
16 0F3409 1 SUPPORT BATTERY TRAY
17 042568 2 SCREW HHC M6-1.0 X 20 G8.8
18 022097 2 WASHER LOCK M6-1/4
19 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
1 0F4269 1 GASKET, MIXER BODY
2 0F4271 1 BASE PLATE AIR CLEANER
3 0F4268 1 TOP PLATE VENTURI
4 0F4270 1 HOLD DOWN AIR CLEANER
5 049811 4 WASHER FLAT M6
6 022097 4 WASHER LOCK M6-1/4
7 047411 4 SCREW HHC M6-1.0 X 16 G8.8
8 0F5418 1 ELEMENT AIR FILTER
9 0F6323 1 PLATE, AIR CLEANER TOP
10 037561 1 NUT WING 1/4-20 NYLK
11 0G5954 1 GROMMET 15.87 X 31.75 X 11
12 0G1462 1 HOSE BARB REDUCER 5/8"-3/8"ID
13 0G8937 1 ELBOW, CRANKCASE BRTHR 3.0L G3
14 047290 1 HOSE 3/8 ID SINGLE BRAID (13”LG)
1
0G68010ST03
1
WELDMENT RADIATOR SUPPORT C4
2 0F2608A 1 RADIATOR 598 X 568 X 49 CPL LH
3 0F5263 1 V-BELT 31/64" X 57-3/8"
4 046526 5 WASHER LOCK M10
5 059981 4 SCREW HHC M10-1.5 X 30 G10.9
6 0C8165 2 NUT HEX LOCK 5/16-24 NY INS
7 0F5050A 1 SHIELD RADIATOR C4
8 0C8566 16 SCREW HHFC M6-1.0 X 20 G8.8
9 0F2573 1 PULLEY FAN V-GROOVE 9"
10 0F4011 1 FAN COOL 22" DIA 10 BLADE LH
11 0G56820ST03 1 FLAT TENSIONER ARM
12 0G2990 1 SHOULDER BOLT 3/8 X 1/2"
13 0F2862 1 SPRING TENSION CPL
14
0F2560
1
PULLEY V
-
BELT 4" FLANGED
15 022131 4 WASHER FLAT 3/8-M10 ZINC
16 0E2507 1 PROBE COOLANT LEVEL 3/8 NPTF
17 029032 1 HOSE 9/32 ID (27”LG)
18 0F2561 1 HUB FLEX PLATE
19 0C8145 8 WASHER FLEX (THIN)
20 051769 1 WASHER LOCK M12
21 0C7043 12 DISK FLEX
22 0G1039B 1 COUPLING FLEX HUB MACHINED G3
23 022473 8 WASHER FLAT 1/4-M6 ZINC
24 0C8146 4 SCREW HHC 5/16-24 X 1.124
25 022097 16 WASHER LOCK M6-1/4
26 076749 1 TANK COOLANT RECOVERY
(1) 27 048031C 2(REF) CLAMP HOSE BAND 1/4
28 031971 1 BEARING #6205 2NSE C3 E SRI2 S
29 0F4032 1 PULLEY 5.5" DIA MACHINED
30 042911 1 SCREW HHC M10-1.5 X 30 G8.8
31 0F2872 1 SCREW HHC 1/2-13 X 2" G8
32 022304 2 WASHER FLAT 1/2 ZINC
33 022195 1 WASHER LOCK 1/2
34 022196 1 NUT HEX 1/2-13 STEEL
35 0F8651 9 SCREW HHFC M8-1.25 X 20 W/M6
36 070015 1 NUT HEX LOCK 5/16-18 NY INS SS
37 0F4026B 1 SHAFT FAN DRIVE C4 3.0L G14
38 0F2461 1 RETAINER BEARING
39 022145 8 WASHER FLAT 5/16-M8 ZINC
40 022129 10 WASHER LOCK M8-5/16
41 039414 1 SCREW HHC M8-1.25 X 35 G8.8
42 082774 1 KEY WOODRUFF 4 X 19D
43 0F9219A 1 HOSE, RADIATOR UPPER FRONT
44 0F6726A 1 HOSE, RADIATOR LOWER FRONT
45 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR
46 0F2835 1 INNER DISCHARGE DUCT, C4
47 090283 1 CAP RADIATOR 13 PSI
48 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
49 099502 2 CLAMP HOSE #24 B1.06-2.00
50 039253 2 SCREW HHC M8-1.25 X 20 C8.8
51 080713 1 BRACKET COOLANT TANK
52 0F3072 8 INSULATION RETAINMENT HANGER
53 0G67930ST03 1 BRACKET TENSIONER SPRING
54 0F3760B 1 INSULATION FRONT INNER DUCT
55 078115 8 WASHER SELF LOCKING DOME
56 0F3890 4 RETAINER INSULATION (450)
57 0F4051D 2 INSULATION INNER DUCT
58 035685 2 CLAMP HOSE #28 1.32-2.25
59 052250 2 TAPE FOAM 1 X 1 (26.75” LG)
60 0G4376 1 WASHER BELLEVILLE .75X.38X.028
61 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC
62 0G56830ST03 1 TENSIONER ARM SUPPORT BENT 90
63 0G5557 1 SCREW HHC M12-1.5 X 75 C8.8
64 051698 1 SCREW HHC M8-1.25 X 75 C8.8
65 049820 3 NUT HEX LOCK M8-1.25 NY INS
(1) INCLUDED WITH I/N 26.
BEARING PRESS NOTE:
APPLY LOCTITE 620 BEARING RETAINMENT
COMPOUND TO BEARING SURFACE ON ITEM 37
PRIOR TO PRESSING ITEM 28 ONTO ITEM 37.
ALSO APPLY LOCTITE 620 BEARING RETAINMENT
COMPOUND TO THE OUTSIDE OF 28 PRIOR TO
INSTALLING ITEM 28 INTO ITEM 38.
THREAD LOCKING NOTE:
APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO:
• I/N 5 PRIOR TO THREADING INTO FAN DRIVE HUB
• I/N 30 PRIOR TO THREADING INTO SHAFT FAN
DRIVE I/N 37.
• I/N 41 PRIOR TO THREADING INTO I/N 18.
1 0E7202AAS0R 1 HEAT SHIELD EXHAUST 3.0L
2 0F5966A 2 REFLECTIVE HEAT SHIELD 3.0L
3 052777 3 WASHER FLAT M3
4 036261 3 RIVET POP .125 X .275 SS
5 069860E 1 HOSE DRAIN ASSY 28"
6 0C7649 1 CLAMP HOSE .38-.87
7 085296 2 SCREW HHC 1/4-20 X 1/2 SS
8 083896 3 WASHER LOCK 1/4-M6 SS
9 084929 3 WASHER FLAT 1/4 SS
10 067989 6 NUT HEX FL WHIZ M8-1.25
11 0F8795 1 MANIFOLD EXHAUST RH
12 0G0100 1 GASKET EXHAUST
13 0D3488T 1 BELT SERPENTINE 41.75"
14 0F3217 1 SPACER DC ALTERNATOR PULLEY
15 0F3216 1 PULLEY 80 OD DC ALTERNATOR
16 0G3577AST03 1 BRACKET, DC ALTERNATOR
17 045772 1 NUT HEX M10-1.5 G8 YEL CHR
18 022237 1 WASHER LOCK 3/8
19 022131 4 WASHER FLAT 3/8-M10 ZINC
20 073528 1 SPACER .37 X 1 X 1.12 ST/ZNC
21 0D5112 1 SCREW HHC 1/4-20 X 3/4 SS
22 064416 1 SCREW HHC M10-1.5 X 45 C8.8 FT
23 0G8998 1 HARN ENG 3.0L G3 R-200 2P (NOT SHOWN)
24 0C2454 1 SCREW THF M6-1 X 16 N WA Z/JS
25 0G96530ST10 1 ALTERNATOR STRAP 3.0L G3
26 022145 3 WASHER FLAT 5/16-M8 ZINC
27 022129 2 WASHER LOCK M8-5/16
28 043107 1 SCREW HHC M8-1.25 X 25 C8.8
29 051730 1 SCREW HHC M8-1.25 X 60 C8.8
30 0E9868A 1 ALTERNATOR DC W/OUT PULLEY
1 0F9765A 1 ENGINE 3.0L G3 FWD MAKE
2 0F9965C 1 FLEX PLATE 2 POLE
3 022131 9 WASHER FLAT 3/8-M10 ZINC
4 052243 1 SCREW HHC M10-1.5 X 60 G8.8
5 0F3844 8 WASHER FLAT .45 X 1.00
6 0D5417 8 SCREW HHC M10-1.0 X 25 G10.9
7 064416 7 SCREW HHC M10-1.5 X 45 G8.8 FT
8 025507 2 WASHER SHAKEPROOF EXT 7/16 STL
9 046526 3 WASHER LOCK M10
10 045772 3 NUT HEX M10-1.5 G8 YEL CHR
11 0F8931 1 SPACER FLEX PLATE
12 0G7461 1 STARTER MOTOR 12V
13 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
14 022129 3 WASHER LOCK M8-5/16
15 049821 3 SCREW SHC M8-1.25 X 30 G12.9
16 050968 1 HOSE COOL 3/4 ID 20R3 (51.5” LG)
17 057823 2 CLAMP HOSE #10 .56-1.06
18 074908 1 SCREW HHTT M5-0.8 X 10 BP
19 049226 1 WASHER LOCK M5
20 0F5114 1 DECAL REFER TO OWNERS MANUAL
21 0F8795A 1 MANIFOLD EXHAUST LH
22 0G0100 1 GASKET EXHAUST
23 084929 1 WASHER FLAT 1/4 SS
24 083896 1 WASHER LOCK 1/4-M6 SS
25 085296 1 SCREW HHC 1/4-20 X 1/2 SS
26 0F5966A 1 REFLECTIVE HEAT SHIELD 3.0L
27 052777 4 WASHER FLAT M3
28 036261 4 RIVET POP .125 X .275 SS
29 0E7202BAS0R 1 HEAT SHIELD EXHAUST
30 0F8425B 1 MACHINING,ENG ADAPTOR 3.0L G3
31 067989 6 NUT HEX FL WHIZ M8-1.25
32 0G9717 1 SPACER .48 X .75 X 2.75 ST/ZNC
33 0F9270AGS0R 1 GUARD, FRONT WATER PUMP
34 0F9271AGS0R 1 GUARD, REAR WATER PUMP
35 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
36 0F9314 1 BRACKET WATERPUMP GUARD
37 052623 1 SCRW HHC M12-1.75X100 C8.8
38 051769 1 WASHER LOCK M12
39 049808 1 WASHER FLAT M12
1 0F8286F 1 ENGINE, 3.0L G3 (FWD)
2 055934V 3 CLAMP VINYL 1.5 X .281 Z
3 035685 6 CLAMP HOSE #28 1.32-2.25
4 0F9220 1 HOSE UPPR RAD REAR
5 0G89250ST03 1 BRACKET, UPPER RADIATOR HOSE
6 0G89290ST03 1 BRACKET, THERMOSTAT HOUSING
7 0A2711A 2 ADAPTER THERMOSTAT
8 048665 2 GASKET THERMOSTAT
9 075885 1 THERMOSTAT 195 DEG
10 0F9252 1 MACHINING,THERMOSTAT ADPTR
11 0G0153 1 BARBED EL 90 1/2 NPT X 3/4 HOSE
12 0A6751 1 SWITCH HI-TEMP 245D X 3/8 NPT
13 0G8868 1 HOSE LOWER RADIATOR REAR G3
14 047411 2 SCREW HHC M6-1.0 X 16 C8.8
15 055476 1 BSHG RDCR HEX 3/8 TO 1/8 GALV
16 0A8584 1 SWITCH OIL PRESSURE 10PSI 2P
17 0F9498AST03 1 BRACKET,COIL
18 022473 10 WASHER FLAT 1/4-M6 ZINC
19 022097 8 WASHER LOCK M6-1/4
20 042568 3 SCREW HHC M6-1.0 X 20 C8.8
21 051716 3 NUT HEX M5-0.8 G8 CLEAR ZINC
22 049226 8 WASHER LOCK M5
23 0F9228 1 COIL IGNITION
24 055440 3 SCREW HHC M5-0.8 X 25 G8.8
25 0F9239 1 HOSE,LOWR RAD REAR
26 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
27 0G89280ST03 1 BRACKET, LOWER RADIATOR HOSE
28 052207 2 SCREW HHC M8-1.25 X 80 C8.8
29 022145 4 WASHER FLAT 5/16-M8 ZINC
30 022129 5 WASHER LOCK M8-5/16
31 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC
32 039253 2 SCREW HHC M8-1.25 X 20 C8.8
33 043116 2 SCREW HHC M6-1.0 X 12 G8.8
34 0E6585 1 COVER IAC ACTUATOR
35 0F9222A REF MANIFOLD INTAKE UPPER
36 0F9556A 1 SPARK PLUG WIRES, 3.0L G3
37 0F7695 1 EGR GASKET
38 0F6658 1 COVER EGR
39 0D5419 1 OIL FILTER
40 0G3638 1 ADAPTER OIL FILTER 3.0L
41 0G6542 1 HARN LOW OIL PRESSURE SWITCH (NOT SHOWN)
42 0F6746 2 TUBE UPPER COOLANT
43 0G7672 1 DECAL EMISSION CTRL INFO 3.0L
44 052677 1 WASHER NYLON .50 X .87 X .06
45 077456 1 ADAPTER M12-1.75 X 3/8 NPT
46 055596 1 BARBED STR 3/8 NPT X 3/8
47 040173 3 CLAMP HOSE #5.5 .62-.62
48 0E9974 3 CAP VINYL 3/8"ID X 1"DP BLK
49 0E0992A 6 PLUG EXPANSION 14 OD
1 059057 1 HOSE 3/4 ID SAE-30R2 (24”LG)
2 065908 1 FLANGE FUEL INLET
3 0F6261N 1 ASSY REGULATR 60KW NG
4 039253 4 SCREW HHC M8-1.25 X 20 G8.8
5 022145 4 WASHER FLAT 5/16 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 045771 4 NUT HEX M8-1.25 G8 CLEAR ZINC
8 047290 1 HOSE 3/8 ID SINGLE BRAID (18” LG)
9 026915 2 NIPPLE CLOSE 3/4 X 1.375
10 030131 1 ELBOW 90D 1-1/4 NPT
11 088963 1 NIPPLE PIPE 1.25 NPT X 5.5 BL IRN
12 0F6279 1 HARNESS FUEL JUMPER DUAL REG
13 057822 2 CLAMP HOSE #8 .53-1.00
14 059057 1 HOSE 3/4 ID SAE-30R2 (27” LG)
15 039294 1 CLAMP HOSE #44 2.31-3.25
16 0D1509 1 DECAL INLET PRESSURE
17 050279 1 DECAL FUEL INLET NG
18 0F9398A 1 INTAKE ADAPTER BOSCH
19 0E6586 1 GASKET BOSCH 32
20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR
21 0F3857 1 REDUCER RUBBER 3.0"-2.00"
22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY
23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16
24 0F3691 1 VENTURI THROTTLE 32MM
25 097962 2 SCREW SHC M6-1.0 X 25 G12.9 ZP
26 022097 6 WASHER LOCK M6-1/4
27 051751 4 SCREW HHC M6-1.0 X 50 G8.8
28 042561 1 CLAMP HOSE #36 1.88-2.75
29 057823 4 CLAMP HOSE #10 .56-1.06
30 0F9868 1 COVER FUEL INLET LP
31 039130 1 NIPPLE CLOSE 1.25 NPT X 1.625
32 064346 1 PIPE TEE 1-1/4 NPT
33 0A8064 2 BSHG RDCR HEX 1-1/4-3/4
34 0A2038 2 WASHER FLAT 3/8 ZINC
35 049340 1 BARBED EL 90 1/4NPT X 3/8
1 059057 1 HOSE 3/4 ID SAE-30R2 (28” LG)
2 075580 1 FLANGE FUEL INLET
3 0F6260K 1 ASSY REGULATR 60KW LP
4 039253 4 SCREW HHC M8-1.25 X 20 G8.8
5 022145 4 WASHER FLAT 5/16 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 045771 4 NUT HEX M8-1.25 G8 CLEAR ZINC
8 047290 1 HOSE 3/8 ID SINGLE BRAID (17” LG)
9 026915 2 NIPPLE CLOSE 3/4 X 1.375
10 026812 2 ELBOW 90D 3/4 NPT
11 0F8379 1 NIPPLE PIPE 3/4 NPT X 7
12 0F6155 1 HARNESS FUEL JUMPER SINGLE REG
13 057822 2 CLAMP HOSE #8 .53-1.00
14 059057 2 HOSE 3/4 ID SAE-30R2 (22” LG)
15 039294 1 CLAMP HOSE #44 2.31-3.25
16 0D1509 1 DECAL INLET PRESSURE
17 050280 1 DECAL FUEL INLET LPG
18 0F9398A 1 INTAKE ADAPTER BOSCH
19 0E6586 1 GASKET BOSCH 32
20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR
21 0F3857 1 REDUCER RUBBER 3.0"-2.00"
22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY
23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16
24 0F3691 1 VENTURI THROTTLE 32MM
25 097962 2 SCREW SHC M6-1.0 X 25 G12.9 ZP
26 022097 6 WASHER LOCK M6-1/4
27 051751 4 SCREW HHC M6-1.0 X 50 G8.8
28 042561 1 CLAMP HOSE #36 1.88-2.75
29 057823 4 CLAMP HOSE #10 .56-1.06
30 0F9869 1 COVER FUEL INLET NG
31 049340 1 BARBED EL 90 1/4 NPT X 3/8
(2) 1 0F5859 1 REAR WRAP C4
(2) 2 0F5855 2 DOOR C4
(2) 3 0F5858 2 DISCHARGE DUCT LH & RH SIDE C4
(2) 4 0F5856 2 FRONT CORNERS C4
(2) 5 0F5857 1 DISCHARGE CENTER DUCT C4
(3) 6 0F5854 1 ROOF C4 ALUM
11 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR
12 0C2454 75 SCREW THF M6-1 X 16 N WA Z/JS
(1) 13 077992 21 NUT HEX LOCK M6-1.0 SS NY INS
14 087233 2 RIVET POP .1875 X .450 SS
15 0E3257 4 SCREW HWHTF M6-1.0 X 16
16 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
17 022447 2 WASHER SHAKEPROOF INT 1/4
18 0912970094 2 ASSY WIRE 14AWG 34.8" GRN/YEL
19 0F2835 1 (REF.) INNER DISCHARGE DUCT, C4
20 042568 2 SCREW HHC M6-1.0 X 20 G8.8
21 0F2786 3 SPLITTER C4
22 0F2785 1 SPLITTER LOWER C4
23 0F3185 1 STRINGER SPLITTER C3
24 0F2787 2 SUPPORT SLITTER C4
25 0F3890B 8 RETAINER INSULATION (820)
26 0C2634A 1 ASSEMBLY COVER ACCESS
27 022473 3 WASHER FLAT 1/4-M6 ZINC
28 022097 1 WASHER LOCK M6-1/4
29 022127 1 NUT HEX 1/4-20 STEEL
30 0F3072 10 INSULATION RETAINMENT HANGER
31 078115 46 WASHER SELF LOCKING DOME #4-40
32 0F3760K 3 INSULATION SPLITTER
33 0F3760E 3 INSULATION LOWER SPLITTER
34 0F5048D 4 VISE-ACTION LATCH SLOTTED CIR
35 0E5968 1 GASKET EXTRUDED TRIM (374.64” LG)
36 0F3760J 1 INSULATION DISCHARGE FRONT
37 0F3890A 9 RETAINER INSULATION (740)
38 0F3890 6 RETAINER INSULATION (450)
39 0F3760H 1 INSULATION DISCHARGE TOP
40 0F3760F 1 INSULATION ROOF TOP
41 0F5049 4 TAB PULL
42 0F3760L 1 INSULATION LOWER SPLITTER
43 0F3760C 2 INSULATION DOOR
44 0F3760A 1 INSULATION REAR WRAP
45 0F3760 2 INSULATION CORNER POST
46 0F3760D 2 INSULATION DISCHARGE SIDE
47 078115A 10 WASHER SELF LOCKING DOME #8-32
48 066760 1 STRIP SEALANT 1/8 X 1 (44.52”LG)
(2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE
GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT.
0FXXXX0ST01 = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL
0FXXXX0AL01 = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM
0FXXXX0ST08 = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL
0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
0FXXXX0ST05 = WHITE / STEEL
0FXXXX0AL05 = WHITE / ALUMINUM
(3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER
FORMAT.
0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM
0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
1 0F2981 1 MFLR 7" X 9" (2) 2" IN/2.5" OUT
2 022473 6 WASHER FLAT 1/4-M6 ZINC
(1) 3 0F4462 REF RAIN CAP ALUM FOR 2 1/2" PIPE
4 0F2830 1 MUFFLER BRACKET STIFFENER
5 0F2962 1 MUFFLER STRAP
6 080762 1 BOLT U 3/8-16 X 2.62
7 0E0170B 2 EXHAUST BLANKET 850MM (C4)
8 085918 4 NUT HEX 3/8-16 SSTL
9 0F9692 1 PIPE EXH MANIFOLD RH
10 0F9662 1 PIPE EXH MANIFOLD LH
11 044149 2 GASKET EXHAUST RING
12 085917 4 WASHER LOCK 3/8 SS
13 0F7204 4 SCREW HHC 3/8-16 X 2 SS FTH
14 0E8816 2 EXHAUST FLANGE 2" PIPE
(1) 15 0F4505 REF GLASS PACK 23.5" LG 2.5" IN/OUT
16 022097 4 WASHER LOCK M6-1/4
(1) 17 0C2454 REF SCREW THF M6-1 X 16 N WA Z/JS
(1) 18 0F4367 REF HEAT SHIELD EXHAUST STACK
(1) 19 0F4368 REF CAP HEAT SHIELD EXHAUST STACK
20 036797 4 BOLT U 5/16-18 X 2.25
21 024114 8 NUT HEX 5/16-24 STEEL
22 022129 8 WASHER LOCK M8-5/16
23 088775 4 WASHER FLAT 3/8 SS
24 0F2808A 1 EXHAUST OUTLET PIPE CPL
(1) 25 080762 REF BOLT U 3/8-16 X 2.62
26 0F6779 2 PIPE EXHAUST ELBOW C4
27 049721 4 SCREW HHC M6-1.0 X 35 G8.8 BLK
28 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
29 0F6803 2 MUFFLER STRAP UPPER/LOWER
(1) PARTS INCLUDED IN 0F6332 ( <TAN> KIT GLASS PACK SHIP LOOSE) OR 0F6332B ( <TELECOM GRAY> KIT
GLASS PACK SHIP LOOSE GY8)
1.) C2 UNITS
A 0F9832 1 SHIELD CONN BOX C2
0F9832GGS0R 1 SHIELD CONTROL STAND C2
B 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS
2.) C3 UNITS
A 0F9832B 1 SHIELD CONTROL STAND C3
0F9832KGS0R 1 SHIELD CONTROL STAND C3
B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS
3.) C4 UNITS
A 0F9832A 1 SHIELD CONTROL STAND C4
B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS
4.) C5 UNITS
A 0F9832C 1 SHIELD CONTROL STAND C5
0F9832D 1 SHIELD CONTROL STAND C5
0F9832EGS0R 1 SHIELD CONTROL STAND C5
0F9832HGS0R 1 SHIELD CONTROL STAND C5
0F9832JGS0R 1 SHIELD CONTROL STAND C5
B 0F9832FGS0R 1 SHIELD CONTROL STAND C5
C 0C2464 3 SCREW THF M6-1 X 16 N WA Z/JS
1 0F4269 1 GASKET, MIXER BODY
2 0F4271 1 BASE PLATE AIR CLEANER
3 0F4268 1 TOP PLATE VENTURI
4 0F4270 1 HOLD DOWN AIR CLEANER
5 049811 4 WASHER FLAT M6
6 022097 4 WASHER LOCK M6-1/4
7 047411 4 SCREW HHC M6-1.0 X 16 G8.8
8 0F5418 1 ELEMENT AIR FILTER
9 0F6323 1 PLATE, AIR CLEANER TOP
10 037561 1 NUT WING 1/4-20 NYLK
11 0G5954 1 GROMMET 15.87 X 31.75 X 11
12 0G1462 1 HOSE BARB REDUCER 5/8"-3/8"ID
13 0G8937 1 ELBOW, CRANKCASE BRTHR 3.0L G3
14 047290 1 HOSE 3/8 ID SINGLE BRAID (13”LG)
1 0F9579 1 RTR-2390-60KD2 CPL
2 0F9578 1 ASSY STR 2390 60AD2 CPL
0F9659 1 ASSY STR 390 60KW 2P 3PH 208V
0F9660 1 ASSY STR 390 60KW 2P 3PH 480V
0G6105 1 STR-2390--60JD2 CPL
3 0C9708 REF INSTR HYPOT TEST (NOT SHOWN)
4 SEE ENGINE EV REF ENGINE ADAPTER
5 SEE ENGINE EV REF FLEXPLATE
6 0F5767B 1 ASSY FLYWHEEL CPL W/40MM FAN B
7 0E5706 1 REAR BEARING CARRIER 390/DRCT
8 0F7874 1 ASSY BRUSH HOLDER 390/HSB
9 0F6125 1 GUARD REAR BEARING CARRIER CPL
10 0F2689 1 RING PRESSURE 390 STATOR CAN
11 023454 1 KEY WOODRUFF #E
12 077043F 1 CONDUIT FLEX 1-1/4" (30” LG)
13 04576100AQ 3 STUD M14-2.0 X 615 G5 ZINC (70KW)
14 052646 4 WASHER FLAT M14
15 043123 6 WASHER LOCK M14
16 051779 4 NUT HEX M14-2.0 G8 YEL CHR
17 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8
18 072879 1 SPACER .69 X 2.75 X .37 ST/ZNC
19 0F3398 4 SCREW SHC M10-1.5 X 16 G10.9
20 046526 4 WASHER LOCK M10
21 0C3993 4 SCREW HHTT M4-0.7 X 25 BP
22 022264 4 WASHER LOCK #8-M4
23 038150 4 WASHER FLAT #8 ZINC
24 * 047248 1 BALL BEARING-45 MM
25 * 070892 1 SLIP RING MACHINED
26 0F7272 6 SCREW 1/4-20 X 5/8" TAPTITE SS
27 0A1633 2 WASHER 390 SAE ALT.
28 0A5580 1 SCREW HHC M14-2.0 X 140 G8.8
29 0D7019 1 SCREW HHC M14-2.0 X 100 G 8.8
* ROTOR REPLACEMENT PARTS
1 0F7931 1 MOUNTING BASE 60KW C4
2 052860 4 NUT FLANGED HEX M12-1.75
3 052251 4 DAMPENER VIBRATION 40 BLUE
4 052257 4 SPACER .49 X .62 X 1.87 PWDR/ZNC
5 052252 4 DAMPENER VIBRATION
6 052259 4 WASHER FLAT M12
7 052891 4 SCREW HHC M12-1.75 X 80 G8.8
8 0536210410 1 ASSY WIRE 14.00"
9 049821 4 SCREW SHC M8-1.25 X 30 G12.9
10 047411 1 SCREW HHC M6-1.0 X 16 G8.8
11 055414 1 LUG SLDLSS #2-#8 X 17/64 CU
12 022447 1 WASHER SHAKEPROOF INT 1/4
13 022097 1 WASHER LOCK M6-1/4
14 022473 1 WASHER FLAT M6-1/4 ZINC
15 049813 1 NUT HEX M6 -1.0 G8 YEL CHR
16 025507 1 WASHER SHAKEPROOF EXT 7/16 STL
17 0F9174 1 SUPPORT ENGINE LH
18 045771 1 NUT HEX M8-1.25 G8 CLEAR ZINC
19 049814 5 SCREW HHC M10-1.5 X 25 G8.8
20 022302 5 WASHER LOCK 7/16
21 022131 4 WASHER FLAT 3/8-M10 ZINC
22 065852 1 SPRING CLIP HOLDER .37-.62
23 045764 1 SCREW HHTT M4-0.7 X 8 BP
24 0F9175 1 SUPPORT ENGINE RH
25 022129 4 WASHER LOCK M8-5/16
26 026204 1 WASHER SHAKEPROOF INT 5/16
27 022145 4 WASHER FLAT 5/16-M8 ZINC
28 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS
29 0F3656 1 SUPPORT CONTROL PANEL CPL C4
1 0F3408 1 TRAY BATTERY
2 0F3411 1 STRAP BATTERY RETAINMENT
3 058208 1 BATTERY 12VDC 24F 525 CCA
4 036833 1 SCREW HHC 3/8-16 X 1 G8
5 022237 1 WASHER LOCK 3/8
6 022131 1 WASHER FLAT 3/8-M10 ZINC
7 050331A 1 BATTERY POST COVER RED +
8 050331 1 BATTERY POST COVER BLACK -
9 038804Y 1 CABLE BATTERY RED #1 X 35.00
10 038805T 1 CABLE BATTERY BLACK #1 X 40.00
11 045771 1 NUT HEX M8-1.25 G8 YEL CHR
12 022129 1 WASHER LOCK M8-5/16
13 027482 2 WASHER SHAKEPROOF EXT 5/16 STL
14 0F3976 1 BOOT CONTACTOR CABLES
15 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
16 0F3409 1 SUPPORT BATTERY TRAY
17 042568 2 SCREW HHC M6-1.0 X 20 G8.8
18 022097 2 WASHER LOCK M6-1/4
19 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
(2) 1 0F5859 1 REAR WRAP C4
(2) 2 0F5855 2 DOOR C4
(2) 3 0F5858 2 DISCHARGE DUCT LH & RH SIDE C4
(2) 4 0F5856 2 FRONT CORNERS C4
(2) 5 0F5857 1 DISCHARGE CENTER DUCT C4
(3) 6 0F5854 1 ROOF C4 ALUM
11 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR
12 0C2454 75 SCREW THF M6-1 X 16 N WA Z/JS
(1) 13 077992 21 NUT HEX LOCK M6-1.0 SS NY INS
14 087233 2 RIVET POP .1875 X .450 SS
15 0E3257 4 SCREW HWHTF M6-1.0 X 16
16 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
17 022447 2 WASHER SHAKEPROOF INT 1/4
18 0912970094 2 ASSY WIRE 14AWG 34.8" GRN/YEL
19 0F2835 1 (REF.) INNER DISCHARGE DUCT, C4
20 042568 2 SCREW HHC M6-1.0 X 20 G8.8
21 0F2786 3 SPLITTER C4
22 0F2785 1 SPLITTER LOWER C4
23 0F3185 1 STRINGER SPLITTER C3
24 0F2787 2 SUPPORT SLITTER C4
25 0F3890B 8 RETAINER INSULATION (820)
26 0C2634A 1 ASSEMBLY COVER ACCESS
27 022473 3 WASHER FLAT 1/4-M6 ZINC
28 022097 1 WASHER LOCK M6-1/4
29 022127 1 NUT HEX 1/4-20 STEEL
30 0F3072 10 INSULATION RETAINMENT HANGER
31 078115 46 WASHER SELF LOCKING DOME #4-40
32 0F3760K 3 INSULATION SPLITTER
33 0F3760E 3 INSULATION LOWER SPLITTER
34 0F5048D 4 VISE-ACTION LATCH SLOTTED CIR
35 0E5968 1 GASKET EXTRUDED TRIM (374.64” LG)
36 0F3760J 1 INSULATION DISCHARGE FRONT
37 0F3890A 9 RETAINER INSULATION (740)
38 0F3890 6 RETAINER INSULATION (450)
39 0F3760H 1 INSULATION DISCHARGE TOP
40 0F3760F 1 INSULATION ROOF TOP
41 0F5049 4 TAB PULL
42 0F3760L 1 INSULATION LOWER SPLITTER
43 0F3760C 2 INSULATION DOOR
44 0F3760A 1 INSULATION REAR WRAP
45 0F3760 2 INSULATION CORNER POST
46 0F3760D 2 INSULATION DISCHARGE SIDE
47 078115A 10 WASHER SELF LOCKING DOME #8-32
48 066760 1 STRIP SEALANT 1/8 X 1 (44.52”LG)
(2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE
GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT.
0FXXXX0ST01 = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL
0FXXXX0AL01 = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM
0FXXXX0ST08 = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL
0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
0FXXXX0ST05 = WHITE / STEEL
0FXXXX0AL05 = WHITE / ALUMINUM
(3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER
FORMAT.
0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM
0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM
1 059057 1 HOSE 3/4 ID SAE-30R2 (28” LG)
2 075580 1 FLANGE FUEL INLET
3 0F6260K 1 ASSY REGULATR 60KW LP
4 039253 4 SCREW HHC M8-1.25 X 20 G8.8
5 022145 4 WASHER FLAT 5/16 ZINC
6 022129 4 WASHER LOCK M8-5/16
7 045771 4 NUT HEX M8-1.25 G8 CLEAR ZINC
8 047290 1 HOSE 3/8 ID SINGLE BRAID (17” LG)
9 026915 2 NIPPLE CLOSE 3/4 X 1.375
10 026812 2 ELBOW 90D 3/4 NPT
11 0F8379 1 NIPPLE PIPE 3/4 NPT X 7
12 0F6155 1 HARNESS FUEL JUMPER SINGLE REG
13 057822 2 CLAMP HOSE #8 .53-1.00
14 059057 2 HOSE 3/4 ID SAE-30R2 (22” LG)
15 039294 1 CLAMP HOSE #44 2.31-3.25
16 0D1509 1 DECAL INLET PRESSURE
17 050280 1 DECAL FUEL INLET LPG
18 0F9398A 1 INTAKE ADAPTER BOSCH
19 0E6586 1 GASKET BOSCH 32
20 0E4394 1 ACTUATOR BOSCH 40 GOVERNOR
21 0F3857 1 REDUCER RUBBER 3.0"-2.00"
22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY
23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16
24 0F3691 1 VENTURI THROTTLE 32MM
25 097962 2 SCREW SHC M6-1.0 X 25 G12.9 ZP
26 022097 6 WASHER LOCK M6-1/4
27 051751 4 SCREW HHC M6-1.0 X 50 G8.8
28 042561 1 CLAMP HOSE #36 1.88-2.75
29 057823 4 CLAMP HOSE #10 .56-1.06
30 0F9869 1 COVER FUEL INLET NG
31 049340 1 BARBED EL 90 1/4 NPT X 3/8
COMPONENTS INCLUDED IN 0F9696E
1 0F1823A 1 ENCL HSB CONTROL PANEL
2 0F3078 1 COVER CONTROL PANEL
3 0F2606 1 HINGE CONTINUOUS H-PANEL
4 036261 7 RIVET POP .125 X .275 SS
5 043181 4 SCREW PHM M3-0.5 X 10MM
6 052777 7 WASHER FLAT M3
7 0F8710B 1 ASSY PCB CPL2 CTRLR 3600 RPM
8 0F1262 4 HOLDER, FUSE WICKMANN 178.6150
9 0F1263 1 ADPTR,RH SIDE WICKMAN 178.6191
10 0F1264 1 ADPTR,LH SIDE WICKMAN 178.6192
11 0F1725C 1 ASSY PCB 2AMP 12V UL BATT CHGR
12 067680 1 ASSY VOLTAGE REGULATOR 60HZ
13 0E6875A 2 RELAY, 12VDC C FORM W/DIODE
14 055911 1 BLOCK TERM 20A 12 X 6 X 1100V
15 0F5459 1 DECAL CPL CONTROL PANEL FUSES
16 0E3161 1 ASSY PCB BOSCH GOV DRIVER
17 0F5090 1 ASSY PCB SCR BRIDGE
18 0F5462 1 DECAL CPL 3.9L TB1
19 0A5062J 4 SPACER 9.5H 3.2 ID
20 029673 1 DIO BRIDGE 25A 600V
21 048467 1 CIRCT BRK 7 X 1 ETA 46-500-P
22 0F1958 1 PLATE,HARNESS CLAMP
23 082573 1 SWITCH RKR DPST 125V SPD
24 0E4494 1 SWITCH RKR DPDT ON-OFF-ON
25 0F3215 1 DECAL, CONTROL HSB
26 0F6305 3 SEAL COVER 3.18X12.7X382
27 0F6305A 1 SEAL COVER 3.18X12.7X283
28 0F5886 3 SCREW HHPM M5-0.8 X 12
29 051713 12 WASHER FLAT M5
30 049226 12 WASHER LOCK M5
31 0F5752F 1 RES WW 15R 5% 25W QK CONN
32 0F5884 2 SCREW PHTT M3.5-0.6 X 10
33 0F5896 2 SCREW PHTT M3.5-0.6 X 16
34 0C2265 4 SCREW PHTT M4-0.7 X 12 ZYC
35 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC
36 091526 4 SCREW PPHM M5-0.8 X 12 ZNC
37 051716 9 NUT HEX M5-0.8 G8 CLEAR ZINC
38 079224 2 SCREW PPHM M5-0.8 X 30 SS
39 075476 2 SCREW PPHM M4-0.7 X 16
40 043180 2 WASHER FLAT M4
41 022264 2 WASHER LOCK #8-M4
42 051715 2 NUT HEX M4-0.7 G8 YEL CHR
43 043182 7 WASHER LOCK M3
44 051714 7 NUT HEX M3-0.5 G8 YEL CHR
45 0F3192 1 SUPPORT ANGLE PCB
46 0E7403C 1 FUSE ATO TYPE 15 AMP (BLUE)
47 0F9785 1 HARN 3600RPM R200 CONTROL PNL
COMPONENTS INSTALLED PER THIS DRAWING
A 056739 1 RELAY SOLENOID 12VDC PNL MNT
B 022287 2 SCREW HHC 1/4-20 X 3/4 G5
C 022473 4 WASHER FLAT 1/4-M6 ZINC
D 022097 2 WASHER LOCK M6-1/4
E 022127 2 NUT HEX 1/4-20 STEEL
F 0F6145 A/R SEAL WEATHER .45"DIA
G 0F2627A 1 COVER CONTROL PANEL SIDE
H 091526 4 SCREW PPHM M5-0.8 X 12 ZNC
J 049226 4 WASHER LOCK M5
K 051713 4 WASHER FLAT M5
L 0G3545 1 DANGER HIGH VOLTAG E (SPANISH)
1 0E7202AAS0R 1 HEAT SHIELD EXHAUST 3.0L
2 0F5966A 2 REFLECTIVE HEAT SHIELD 3.0L
3 052777 3 WASHER FLAT M3
4 036261 3 RIVET POP .125 X .275 SS
5 069860E 1 HOSE DRAIN ASSY 28"
6 0C7649 1 CLAMP HOSE .38-.87
7 085296 2 SCREW HHC 1/4-20 X 1/2 SS
8 083896 3 WASHER LOCK 1/4-M6 SS
9 084929 3 WASHER FLAT 1/4 SS
10 067989 6 NUT HEX FL WHIZ M8-1.25
11 0F8795 1 MANIFOLD EXHAUST RH
12 0G0100 1 GASKET EXHAUST
13 0D3488T 1 BELT SERPENTINE 41.75"
14 0F3217 1 SPACER DC ALTERNATOR PULLEY
15 0F3216 1 PULLEY 80 OD DC ALTERNATOR
16 0G3577AST03 1 BRACKET, DC ALTERNATOR
17 045772 1 NUT HEX M10-1.5 G8 YEL CHR
18 022237 1 WASHER LOCK 3/8
19 022131 4 WASHER FLAT 3/8-M10 ZINC
20 073528 1 SPACER .37 X 1 X 1.12 ST/ZNC
21 0D5112 1 SCREW HHC 1/4-20 X 3/4 SS
22 064416 1 SCREW HHC M10-1.5 X 45 C8.8 FT
23 0G8998 1 HARN ENG 3.0L G3 R-200 2P (NOT SHOWN)
24 0C2454 1 SCREW THF M6-1 X 16 N WA Z/JS
25 0G96530ST10 1 ALTERNATOR STRAP 3.0L G3
26 022145 3 WASHER FLAT 5/16-M8 ZINC
27 022129 2 WASHER LOCK M8-5/16
28 043107 1 SCREW HHC M8-1.25 X 25 C8.8
29 051730 1 SCREW HHC M8-1.25 X 60 C8.8
30 0E9868A 1 ALTERNATOR DC W/OUT PULLEY
1 0F9765A 1 ENGINE 3.0L G3 FWD MAKE
2 0F9965C 1 FLEX PLATE 2 POLE
3 022131 9 WASHER FLAT 3/8-M10 ZINC
4 052243 1 SCREW HHC M10-1.5 X 60 G8.8
5 0F3844 8 WASHER FLAT .45 X 1.00
6 0D5417 8 SCREW HHC M10-1.0 X 25 G10.9
7 064416 7 SCREW HHC M10-1.5 X 45 G8.8 FT
8 025507 2 WASHER SHAKEPROOF EXT 7/16 STL
9 046526 3 WASHER LOCK M10
10 045772 3 NUT HEX M10-1.5 G8 YEL CHR
11 0F8931 1 SPACER FLEX PLATE
12 0G7461 1 STARTER MOTOR 12V
13 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
14 022129 3 WASHER LOCK M8-5/16
15 049821 3 SCREW SHC M8-1.25 X 30 G12.9
16 050968 1 HOSE COOL 3/4 ID 20R3 (51.5” LG)
17 057823 2 CLAMP HOSE #10 .56-1.06
18 074908 1 SCREW HHTT M5-0.8 X 10 BP
19 049226 1 WASHER LOCK M5
20 0F5114 1 DECAL REFER TO OWNERS MANUAL
21 0F8795A 1 MANIFOLD EXHAUST LH
22 0G0100 1 GASKET EXHAUST
23 084929 1 WASHER FLAT 1/4 SS
24 083896 1 WASHER LOCK 1/4-M6 SS
25 085296 1 SCREW HHC 1/4-20 X 1/2 SS
26 0F5966A 1 REFLECTIVE HEAT SHIELD 3.0L
27 052777 4 WASHER FLAT M3
28 036261 4 RIVET POP .125 X .275 SS
29 0E7202BAS0R 1 HEAT SHIELD EXHAUST
30 0F8425B 1 MACHINING,ENG ADAPTOR 3.0L G3
31 067989 6 NUT HEX FL WHIZ M8-1.25
32 0G9717 1 SPACER .48 X .75 X 2.75 ST/ZNC
33 0F9270AGS0R 1 GUARD, FRONT WATER PUMP
34 0F9271AGS0R 1 GUARD, REAR WATER PUMP
35 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
36 0F9314 1 BRACKET WATERPUMP GUARD
37 052623 1 SCRW HHC M12-1.75X100 C8.8
38 051769 1 WASHER LOCK M12
39 049808 1 WASHER FLAT M12
1 0F8286F 1 ENGINE, 3.0L G3 (FWD)
2 055934V 3 CLAMP VINYL 1.5 X .281 Z
3 035685 6 CLAMP HOSE #28 1.32-2.25
4 0F9220 1 HOSE UPPR RAD REAR
5 0G89250ST03 1 BRACKET, UPPER RADIATOR HOSE
6 0G89290ST03 1 BRACKET, THERMOSTAT HOUSING
7 0A2711A 2 ADAPTER THERMOSTAT
8 048665 2 GASKET THERMOSTAT
9 075885 1 THERMOSTAT 195 DEG
10 0F9252 1 MACHINING,THERMOSTAT ADPTR
11 0G0153 1 BARBED EL 90 1/2 NPT X 3/4 HOSE
12 0A6751 1 SWITCH HI-TEMP 245D X 3/8 NPT
13 0G8868 1 HOSE LOWER RADIATOR REAR G3
14 047411 2 SCREW HHC M6-1.0 X 16 C8.8
15 055476 1 BSHG RDCR HEX 3/8 TO 1/8 GALV
16 0A8584 1 SWITCH OIL PRESSURE 10PSI 2P
17 0F9498AST03 1 BRACKET,COIL
18 022473 10 WASHER FLAT 1/4-M6 ZINC
19 022097 8 WASHER LOCK M6-1/4
20 042568 3 SCREW HHC M6-1.0 X 20 C8.8
21 051716 3 NUT HEX M5-0.8 G8 CLEAR ZINC
22 049226 8 WASHER LOCK M5
23 0F9228 1 COIL IGNITION
24 055440 3 SCREW HHC M5-0.8 X 25 G8.8
25 0F9239 1 HOSE,LOWR RAD REAR
26 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
27 0G89280ST03 1 BRACKET, LOWER RADIATOR HOSE
28 052207 2 SCREW HHC M8-1.25 X 80 C8.8
29 022145 4 WASHER FLAT 5/16-M8 ZINC
30 022129 5 WASHER LOCK M8-5/16
31 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC
32 039253 2 SCREW HHC M8-1.25 X 20 C8.8
33 043116 2 SCREW HHC M6-1.0 X 12 G8.8
34 0E6585 1 COVER IAC ACTUATOR
35 0F9222A REF MANIFOLD INTAKE UPPER
36 0F9556A 1 SPARK PLUG WIRES, 3.0L G3
37 0F7695 1 EGR GASKET
38 0F6658 1 COVER EGR
39 0D5419 1 OIL FILTER
40 0G3638 1 ADAPTER OIL FILTER 3.0L
41 0G6542 1 HARN LOW OIL PRESSURE SWITCH (NOT SHOWN)
42 0F6746 2 TUBE UPPER COOLANT
43 0G7672 1 DECAL EMISSION CTRL INFO 3.0L
44 052677 1 WASHER NYLON .50 X .87 X .06
45 077456 1 ADAPTER M12-1.75 X 3/8 NPT
46 055596 1 BARBED STR 3/8 NPT X 3/8
47 040173 3 CLAMP HOSE #5.5 .62-.62
48 0E9974 3 CAP VINYL 3/8"ID X 1"DP BLK
49 0E0992A 6 PLUG EXPANSION 14 OD
5)
UL CIRCUIT BREAKER (QJ
-
2P)
A 0F8137 1 COVER QJ 2P FRM CB
C 0E7994 - CB 0225A 240V 2P S QJ22
D 0F8136 1 COVER QJ 2P CB DISH
E 036261 4 RIVET POP .125 X .275 SS
F 022473 2 WASHER FLAT 1/4-M6 ZINC
G 022097 2 WASHER LOCK M6-1/4
H 022127 2 NUT HEX 1/4-20 STEEL
J 0F8139 1 INSUL CB 2P QJ
K 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS
L 022237 2 WASHER LOCK 3/8
M 048527 2 SCREW SHC 3/8-16 X 3/4 G8.8 NZ
N 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)
P 022770 2 SCREW RHM 1/4-20 X 3
Q 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
6) UL CIRCUIT BREAKER (225AF) (2P & 3P)
A 0F4185 1 COVER CB C2-C4 (225AF)
B 058306 3 SCREW SHC M8-1.25 X 25 G12.9
C 0F4165$ REF CIRCUIT BREAKERS 200A FRAME (3P)
0F4143 REF CB 0040A 3P 480V 225AF (3P)
0F4148 REF CB 0125A 3P 480V G 225AF
0F4149 REF CB 0150A 3P 480V G 225AF
0F4151 REF CB 0200A 3P 480V G 225AF
0G5247$ REF CB 200A FRAME G 240V (2P)
0G5250 REF CB 175A 2 POLE 240V 225AF (2P)
0G4478 REF CB 200A 2 POLE 240V 225AF (2P)
D 0F4186 1 COVER CB DISH 225AF (3P)
0F4186AGS0R COVER CB DISH 225AF (2P)
E 036261 4 RIVET POP .125 X .275 SS
(2) F 053640 2/4 SCREW RHM #8-32 X 3-1/4
(2) G 038150 2/4 WASHER FLAT #8 ZINC
(2) H 022264 2/4 WASHER LOCK #8-M4
(2) J 022471 2/4 NUT HEX #8-32 STEEL
K 029289 2 TAPE ELEC 1/2 FOAM
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
(2) M 022129 6/9 WASHER LOCK M8-5/16
N 0F8432 1 INSULATOR CB 225AF (3P)
0F8432A 1 INSULATOR CB 225AF (2P)
P 0C2454 11 SCREW THF M6-1 X 16 N WA Z/JS
(2) R 0F8451 2/3 LUG SLDLSS 300 MCM-6 AL/CU
(2) S 049897 4/6 SCREW SHC M8-1.25 X 20 G8
(2) T 022145 4/6 WASHER FLAT 5/16-M8 ZINC
(2) U 045771 2/3 NUT HEX M8-1.25 G8 CLEAR ZINC
(2) V 0F8843 2/3 BUS BAR 200A LUG ADAPTOR
(1) W W/CB 2 TERMINAL COVER CB
X 0G3259 1 DECAL TERMINAL SHOCK HZD BI
7) UL CIRCUIT BREAKER (400AF)
A 0F4187 1 COVER CB C2-C4 400AF
C 0F4166$ REF CIRCUIT BREAKERS 400A FRAME
D 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
E 042419 4 SCREW RHM 10-32 X 4
F 023897 4 WASHER FLAT #10 ZINC
G 022152 4 WASHER LOCK #10
H 022158 4 NUT HEX #10-32 STEEL
J 0C2454 9 SCREW THF M6-1 X 16 N WA Z/JS
K 029289 1 TAPE ELEC 1/2 FOAM
(2) L 052647 2/3 SCREW SHC M10-1.5 X 25 G12.9
(2) M 046526 2/3 WASHER LOCK M10
N W/CB 3 BUS BAR CB ADAPTER 225-400 A
P 0A7822 3 LUG SLDLSS 600/250-1/0 X 1/4-28
(1) S W/CB 2 TERM COVER CB
T 023334 6 SCREW HHC 1/4-28 X 1/2 G5
U 022097 6 WASHER LOCK M6-1/4
V 022473 6 WASHER FLAT 1/4-M6 ZINC
(2) W W/CB 2/3 SCREW SHC M10-1.5 X 25 G12.9
(2) X W/CB 2/3 WASHER LOCK M10
Y 0G3259 1 DECAL TERMINAL SHOCK HZD BI
8) NEUTRAL BLOCK 390 / 200-400A
A 0D5466 2 BUS BAR NEUTRAL BLOCK 390
B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT
C 022145 1 WASHER FLAT 5/16-M8 ZINC
D 022129 1 WASHER LOCK M8-5/16
E 045771 1 NUT HEX M8-1.25 G8 YEL CHR
F 045335 2 SCREW HHC 1/4-28 X 3/4 G5
G 083896 2 WASHER LOCK 1/4-M6 SS
H 0A7822 1 LUG SLDLSS 600/250-1/0 X 1/4-28
9) UL CIRCUIT BREAKER (BQ)
A 0G1968 1 COVER BQ CIR BREAKER CPL 3P
0G1970 - COVER BQ CIR BREAKER CPL 2P
C 0A2077 1 CB 0125A 2P 240V S BQ2 LL
040532 - CB 0100A 3P 240V S BQ3 LL
D 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC
E 0E7890 1 BRKT CB MTG BACK
0E6002 - MTG TRACK BQ SIEMENS CB 3P
F 022859 6 SCREW RHM #10-32 X 3/4
G 0G0008 1 BRKT BQ CB STANDOFF
H 023897 6 WASHER FLAT #10 ZINC
J 022152 6 WASHER LOCK #10
K 022158 6 NUT HEX #10-32 STEEL
L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE
M 029289 1 TAPE ELEC 1/2 FOAM
N 0C2454 11 SCREW THF M6-1 X 16 N WA Z/JS
(1) HARDWARE FOR MTG. CB TERMINAL COVERS IS
SUPPLIED WITH CIRCUIT BREAKERS.
(2) QTY. REQ’D FOR “2POLE / 3POLE” BREAKER
1 0F2981 1 MFLR 7" X 9" (2) 2" IN/2.5" OUT
2 022473 6 WASHER FLAT 1/4-M6 ZINC
(1) 3 0F4462 REF RAIN CAP ALUM FOR 2 1/2" PIPE
4 0F2830 1 MUFFLER BRACKET STIFFENER
5 0F2962 1 MUFFLER STRAP
6 080762 1 BOLT U 3/8-16 X 2.62
7 0E0170B 2 EXHAUST BLANKET 850MM (C4)
8 085918 4 NUT HEX 3/8-16 SSTL
9 0F9692 1 PIPE EXH MANIFOLD RH
10 0F9662 1 PIPE EXH MANIFOLD LH
11 044149 2 GASKET EXHAUST RING
12 085917 4 WASHER LOCK 3/8 SS
13 0F7204 4 SCREW HHC 3/8-16 X 2 SS FTH
14 0E8816 2 EXHAUST FLANGE 2" PIPE
(1) 15 0F4505 REF GLASS PACK 23.5" LG 2.5" IN/OUT
16 022097 4 WASHER LOCK M6-1/4
(1) 17 0C2454 REF SCREW THF M6-1 X 16 N WA Z/JS
(1) 18 0F4367 REF HEAT SHIELD EXHAUST STACK
(1) 19 0F4368 REF CAP HEAT SHIELD EXHAUST STACK
20 036797 4 BOLT U 5/16-18 X 2.25
21 024114 8 NUT HEX 5/16-24 STEEL
22 022129 8 WASHER LOCK M8-5/16
23 088775 4 WASHER FLAT 3/8 SS
24 0F2808A 1 EXHAUST OUTLET PIPE CPL
(1) 25 080762 REF BOLT U 3/8-16 X 2.62
26 0F6779 2 PIPE EXHAUST ELBOW C4
27 049721 2 SCREW HHC M6-1.0 X 35 G8.8 BLK
28 049813 2 NUT HEX M6 X 1.0 G8 YEL CHR
29 0F6803 2 MUFFLER STRAP UPPER/LOWER
(1) PARTS INCLUDED IN 0F6332 ( <TAN> KIT GLASS PACK SHIP LOOSE) OR 0F6332B ( <TELECOM GRAY> KIT
GLASS PACK SHIP LOOSE GY8)
1.) C2 UNITS
A 0F9832 1 SHIELD CONN BOX C2
0F9832GGS0R 1 SHIELD CONTROL STAND C2
B 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS
2.) C3 UNITS
A 0F9832B 1 SHIELD CONTROL STAND C3
0F9832KGS0R 1 SHIELD CONTROL STAND C3
B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS
3.) C4 UNITS
A 0F9832A 1 SHIELD CONTROL STAND C4
B 0C2454 3 SCREW THF M6-1 X 16 N WA Z/JS
4.) C5 UNITS
A 0F9832C 1 SHIELD CONTROL STAND C5
0F9832D 1 SHIELD CONTROL STAND C5
0F9832EGS0R 1 SHIELD CONTROL STAND C5
0F9832HGS0R 1 SHIELD CONTROL STAND C5
0F9832JGS0R 1 SHIELD CONTROL STAND C5
B 0F9832FGS0R 1 SHIELD CONTROL STAND C5
C 0C2464 3 SCREW THF M6-1 X 16 N WA Z/JS
1
0G68010ST03
1
WELDMENT RADIATOR SUPPORT C4
2 0F2608A 1 RADIATOR 598 X 568 X 49 CPL LH
3 0F5263 1 V-BELT 31/64" X 57-3/8"
4 046526 5 WASHER LOCK M10
5 059981 4 SCREW HHC M10-1.5 X 30 G10.9
6 0C8165 2 NUT HEX LOCK 5/16-24 NY INS
7 0F5050A 1 SHIELD RADIATOR C4
8 0C8566 16 SCREW HHFC M6-1.0 X 20 G8.8
9 0F2573 1 PULLEY FAN V-GROOVE 9"
10 0F4011 1 FAN COOL 22" DIA 10 BLADE LH
11 0G56820ST03 1 FLAT TENSIONER ARM
12 0G2990 1 SHOULDER BOLT 3/8 X 1/2"
13 0F2862 1 SPRING TENSION CPL
14
0F2560
1
PULLEY V
-
BELT 4" FLANGED
15 022131 4 WASHER FLAT 3/8-M10 ZINC
16 0E2507 1 PROBE COOLANT LEVEL 3/8 NPTF
17 029032 1 HOSE 9/32 ID (27”LG)
18 0F2561 1 HUB FLEX PLATE
19 0C8145 8 WASHER FLEX (THIN)
20 051769 1 WASHER LOCK M12
21 0C7043 12 DISK FLEX
22 0G1039B 1 COUPLING FLEX HUB MACHINED G3
23 022473 8 WASHER FLAT 1/4-M6 ZINC
24 0C8146 4 SCREW HHC 5/16-24 X 1.124
25 022097 16 WASHER LOCK M6-1/4
26 076749 1 TANK COOLANT RECOVERY
(1) 27 048031C 2(REF) CLAMP HOSE BAND 1/4
28 031971 1 BEARING #6205 2NSE C3 E SRI2 S
29 0F4032 1 PULLEY 5.5" DIA MACHINED
30 042911 1 SCREW HHC M10-1.5 X 30 G8.8
31 0F2872 1 SCREW HHC 1/2-13 X 2" G8
32 022304 2 WASHER FLAT 1/2 ZINC
33 022195 1 WASHER LOCK 1/2
34 022196 1 NUT HEX 1/2-13 STEEL
35 0F8651 9 SCREW HHFC M8-1.25 X 20 W/M6
36 070015 1 NUT HEX LOCK 5/16-18 NY INS SS
37 0F4026B 1 SHAFT FAN DRIVE C4 3.0L G14
38 0F2461 1 RETAINER BEARING
39 022145 8 WASHER FLAT 5/16-M8 ZINC
40 022129 10 WASHER LOCK M8-5/16
41 039414 1 SCREW HHC M8-1.25 X 35 G8.8
42 082774 1 KEY WOODRUFF 4 X 19D
43 0F9219A 1 HOSE, RADIATOR UPPER FRONT
44 0F6726A 1 HOSE, RADIATOR LOWER FRONT
45 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR
46 0F2835 1 INNER DISCHARGE DUCT, C4
47 090283 1 CAP RADIATOR 13 PSI
48 0C2454 6 SCREW THF M6-1 X 16 N WA Z/JS
49 099502 2 CLAMP HOSE #24 B1.06-2.00
50 039253 2 SCREW HHC M8-1.25 X 20 C8.8
51 080713 1 BRACKET COOLANT TANK
52 0F3072 8 INSULATION RETAINMENT HANGER
53 0G67930ST03 1 BRACKET TENSIONER SPRING
54 0F3760B 1 INSULATION FRONT INNER DUCT
55 078115 8 WASHER SELF LOCKING DOME
56 0F3890 4 RETAINER INSULATION (450)
57 0F4051D 2 INSULATION INNER DUCT
58 035685 2 CLAMP HOSE #28 1.32-2.25
59 052250 2 TAPE FOAM 1 X 1 (26.75” LG)
60 0G4376 1 WASHER BELLEVILLE .75X.38X.028
61 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC
62 0G56830ST03 1 TENSIONER ARM SUPPORT BENT 90
63 0G5557 1 SCREW HHC M12-1.5 X 75 C8.8
64 051698 1 SCREW HHC M8-1.25 X 75 C8.8
65 049820 3 NUT HEX LOCK M8-1.25 NY INS
(1) INCLUDED WITH I/N 26.
BEARING PRESS NOTE:
APPLY LOCTITE 620 BEARING RETAINMENT
COMPOUND TO BEARING SURFACE ON ITEM 37
PRIOR TO PRESSING ITEM 28 ONTO ITEM 37.
ALSO APPLY LOCTITE 620 BEARING RETAINMENT
COMPOUND TO THE OUTSIDE OF 28 PRIOR TO
INSTALLING ITEM 28 INTO ITEM 38.
THREAD LOCKING NOTE:
APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO:
• I/N 5 PRIOR TO THREADING INTO FAN DRIVE HUB
• I/N 30 PRIOR TO THREADING INTO SHAFT FAN
DRIVE I/N 37.
• I/N 41 PRIOR TO THREADING INTO I/N 18.
Stationary Emergency Generator
Warranty
Printed in U.S.A.
GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FOR
COMMERCIAL STATIONARY EMERGENCY PRODUCT 50kW AND ABOVE
For a period of two (2) years from the date of sale, Generac Power Systems, Inc. will, at its option, repair or replace any part(s) which, upon examina-
tion, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power Systems Dealer, or branch thereof, is found to be
defective under normal use and service, in accordance with the warranty schedule set forth below. Any equipment that the purchaser/owner claims
to be defective must be examined by the nearest Authorized/ Certified Generac Power Systems Dealer, or branch thereof. This warranty applies
only to Generac Power Systems Generators used in "Stationary Emergency" applications, as Generac Power Systems, Inc. has defined Stationary
Emergency, provided said generator has been properly installed and inspected on-site by appropriate personnel. Scheduled maintenance, as outlined
by the generator owner's manual, is highly recommended. This should be performed by an Authorized/Certified Generac Power Systems Dealer, or
branch thereof. This will verify service has been performed on the unit throughout the warranty period.
WARRANTY SCHEDULE
YEAR ONE — Limited comprehensive coverage on mileage, labor, and parts listed.
• - ALL COMPONENTS
YEAR TWO — Limited comprehensive coverage on parts listed.
• - ALL COMPONENTS
*Start-up and/or On-line Registration, or Registration Card, along with Proof of Purchase, must be performed and/or sent in.
Guidelines:
• Any and all warranty repairs and/or concerns, must be performed and/or addressed by an Authorized/Certified Generac Power Systems Dealer, or
branch thereof.
• A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the genset. If a Non - Generac Power
Systems, Inc. Transfer Switch is substituted for use and directly causes damage to the genset, no warranty coverage shall apply.
• All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, and Procedures Flat Rate
Manual.
• Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable except with change of
ownership of original structure.
• Unit enclosure is only covered against rust or corrosion the first year of the warranty provision.
• Use of Non-Generac replacement part(s) will void the warranty in its entirety.
• Engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision (If
applicable).
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
1. Any unit built/manufactured prior to March 1, 2005.
2. Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up).
3. Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.
4. Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as Generac Power Systems have defined Prime Power,
Trailer Mounted or Rental Unit. Contact a Generac Power Systems Distributor for Prime Power, Trailer Mounted or Rental Unit definition.
5. Units used for prime power in place of existing utility power where utility is present or in place of utility power where utility power service does not
normally exist.
6. Failures caused by any act of God and other force majeure events beyond the manufactures control.
7. Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.
8. Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or sizing.
9. Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the
defective part(s).
10. Failure due to misapplication, misrepresentation, or bi-fuel conversion.
11. Telephone, facsimile, cell phone, satellite, internet, or any other communication expenses.
12. Rental equipment used while warranty repairs are being performed (i.e. rental generators, cranes, etc.).
13. Overtime, holiday, or emergency labor.
14. Planes, ferries, railroad, busses, helicopters, snowmobiles, snow-cats, off-road vehicle or any other mode of transportation deemed abnormal.
15. Any and all expenses incurred investigating performance complaints unless defective Generac materials and/or workmanship were the direct
cause of the problem.
16. Starting batteries, fuses, light bulbs, engine fluids, and overnight freight cost for replacement part(s).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS
MAKES NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Any implied warranties which
are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitation may not apply to purchaser/owner.
GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT
SHALL GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A
DIRECT RESULT OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/
owner. Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner
specific legal rights. Purchaser/owner also may have other rights that vary from state to state
Generac Power Systems, Inc. • P.O. Box 8 • Waukesha, WI 53187
Ph: (262) 544-4811 • Fax: (262) 544-4851
1-888-GENERAC (1-888-436-3722)
Bulletin 0171370SVE / Rev. C 12.08 / Printed in U.S.A.
Produkt Specifikationer
| Mærke: | Generac |
| Kategori: | Generator |
| Model: | QT06030JVSN |
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