Ridgid 404 Manual

Ridgid Ikke kategoriseret 404

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Side 1/10

300 and 400 Lever Bender Instruction Sheet

Inspection/Maintenance

The bender should be inspected before each use for wear or dam-

age that could affect safe use. Clean as needed to aid inspection

and to prevent handles and controls from slipping from your grip

during use.

Make sure the bender is complete and properly assembled. If any

problems are found, do not use until the problems are corrected.

Lubricate all moving parts/joints as needed with a light lubricating

oil, and wipe any excess oil from the bender.

Operation

The benders can be used either hand held or mounted in a vise. See

Figures 1 & 2 for area to be securely gripped in vise.

Spring Back

All tubing will spring back slightly after a bend is made. Amount

of spring back depends on tube characteristics. You may need to

slightly overbend the tube to compensate for spring back.

General Operation

1. Rotate the form handle and latch out of the way.

2. Position tube in form groove

and secure with the latch. At

least 1/8" (3 mm) of tube should

extend past the latch.

3. Rotate shoe insert into contact

with tube. Rotate the shoe

handle around the form until

the “0” line on the shoe insert

aligns with the desired degree

of bend on the form.

For 90° and 45° Bends:

Mark the tube at the desired distance (X) from the feature (end

of tube, bend, etc.). The center of the leg of the bend will be this

distance from the feature for 90° bends. The center of the arc will

be this distance from the feature for 45° bends.

Align the tube in the form.

a. For 90° Bends:

If the feature is to the of the mark, align the mark with the LEFT

90° line on the form.

Figure 4A – Aligning for 90° Bend (LEFT)

If the feature is to the of the mark, align the mark with the RIGHT

R line on the form.

Figure 4B – Aligning for 90° Bend (RIGHT)

300 and 400 Lever Bender

Instructions

WARNING

Read these instructions and the warn-

ings and instructions for all equipment

being used before using to reduce the

risk of serious personal injury.

• Always use safety glasses to reduce the risk of eye injury.

• Do not use handle extensions (such as a piece of pipe).

Han dle extensions can slip or come off and increase the

risk of serious injury.

If you have any question concerning this RIDGID® product:

– Contact your local RIDGID distributor.

– Visit RIDGID.com or to find your local RIDGID contact point.

– Contact Ridge Tool Technical Service Department at

ProToolsTechService@Emerson.com, or in the U.S. and Canada

call 844-789-8665.

Selection of appropriate materials and installation, joining

and forming methods is the responsibility of the system designer

and/or installer. Selection of improper materials and methods could

cause system failure.

Stainless steel and other corrosion resistant materials can be con-

taminated during installation, joining and forming. This contamination

could cause corrosion and premature failure. Careful evaluation of

materials and methods for the specific service conditions, including

chemical and temperature, should be completed before any instal-

lation is attempted.

Description

The RIDGID® 300 and 400 Series Lever Benders are designed to

easily bend metal tubes to a maximum of 180°. The benders have

offset cushion grip handles and 90° start angle with specially de-

signed shoe to minimize bending efforts.

The 300 Series Plumbing benders are used to bend soft copper

tubes. The 400 Series Instrument benders can be used to bend

copper, steel and stainless steel tubes with a wall thickness up to

0.06" (1,5 mm).

See RIDGID catalog for specifications for each bender.

Figure 1 – 300 Series Plumbing Bender

Figure 2 – 400 Series Plumbing Bender

Shoe Handle

Form Model Number Location

NOTICE

Latch

Shoe Insert

Mark On

Tube

90° Line

on Form

Form Handle

Vise Clamp Block

Shoe Handle

Shoe

Insert

Form

Latch

Model Number Location

Vise Clamp Block

Figure 3 – Positioning Tube in

Bender

Before After

Mark On

Tube

R Line

Printed 11/22

890-011-232.09

ECN001818

REV. B

RIDGID and the Emerson logo are registered trademarks of Emerson Electric Co. or its subsidiaries in the US and other countries.

Any other trademarks belong to their respective holders.

b. For 45° Bends: Align the mark with the 45° line on the form.

Figure 5 – Aligning for 45° Bend

Double 45° Offset Bend:

1. Mark the tube at the desired distance (X) for the first 45° bend.

2. Multiply the offset dimension (Y) by 1.414 to get the centerline

dimension between the legs of the bend. Adjust the distance as

per bend adjustment chart.

Offset Leg Length = (1.414 * Y) – Bend Adjustment

A – Unbent Tube with Markings

B – Bent Tube with Markings

Figure 6 – Double 45° Offset Bend

3. Follow procedure for first 45° Bend.

4. Reposition the tube in bender for second 45° bend and make

the second bend.

Adjustment (Gain) Calculations

When determining tube bend locations, adjustment factors must be

considered to achieve proper layout. Adjustment (Gain) is the differ-

ence in the length of tubing used in a radiused bend compared to

the length of tubing required in a sharp bend, when measured from

one end to another.

The distance around a radiused bend is always less than a sharp

bend. The adjustment factor is determined by the radius of the tube

bender and the number of degrees of the bend. See the following

chart for ad justment factors. Adjustment factors are subtracted from

the center line distances (see the example).

Before After

890-011-232.09_REV. B

300 and 400 Lever Bender Instruction Sheet

Bend Adjustment Chart

* This product is dual purpose, being both inch and metric.

NOTE! Bend Adjustment (Gain) factors are calculated theoretical

values. Different types of tubing materials and wall thick-

nesses may require more or less adjustment.

A – Unbent Tube with Markings

B – Bent Tube with Markings

Figure 7 – Gain Value Calculation Example

Mark On

Tube

45 Line

X Model Tube Bend Bend

No. (O.D.) Radius 45° 90°

310/316M* 5

/8" / 16 mm 21/4" / 56 mm 3/32" / 2.4 mm 15/16 " / 24 mm

312 3/4" 27/8" 1/8

" 11/4

310M 10 mm 42 mm 2 mm 18 mm

312M 12 mm 42 mm 2 mm 18 mm

314M 14 mm 56 mm 2.5 mm 24 mm

315M 15 mm 56 mm 2.5 mm 24 mm

318M 18 mm 72 mm 3 mm 31 mm

403 3/16

" 5/8" 1/32

” 1

/4”

404 1/4" 5/8" 1/32" 1

/4"

405/408M* 5

/16 " / 8 mm 15/16" / 24 mm 1/32" / 1 mm 13/32" / 10 mm

406 3/8" 15/16" 1/32" 13/32"

408 1/2" 11/2" 1/16

" 5

/8"

406M 6 mm 16 mm 0.5 mm 6.5 mm

410M 10 mm 24 mm 1 mm 10.5 mm

412M 12 mm 38 mm 1.5 mm 16.5 mm

Utilisation des cintreuses à levier

types 300 et 400

AVERTISSEMENT

Aﬁn de limiter les risques de grave bles-

sure corporelle, et avant d’utiliser ces

outils, familiarisez-vous avec les con-

signes ci-présentes, ainsi qu’avec les

instructions et avertissements visant l’ensemble du matériel

présent.

• Portez systématiquement des lunettes de sécurité aﬁn de

limiter les risques de blessure oculaire.

• Ne jamais utiliser de rallonges de levier tels que des

morceaux de tuyau. De telles rallonges pourraient s’échap-

per et augmenter les risques de grave blessure corporelle.

EXAMPLE: FOR MODEL 403

TUBE SIZE 3/

BEND RADIUS 3/

Adjustment for 90° bend = 1/

4" (x 1)

Adjustment for 45° bend = 1/

" (x 2)

(Values Found In Adjustment Chart)

ACTUAL TUBE = Sum of Centerline Dimensions - Adjustments for Bends

LENGTH REQUIRED = 2.00 + 3.00 + 1.50 + 1.00 - 1/4

" (.25)- 1/32

" (.03)- 1/32

" (.03)=

= 73/16

" (~7.2")

Reference Mark 45° Bend Mark

X1.414 Y

Bend Adj.

1.414 Y

Reference Mark

2.00

3.00

Reference Mark 45° Bend Mark

3.00

1.50

Reference Mark

90° Bend Mark

7.20

.25 .03 .03

1.00

1.50

2.00

1.00

45°

Produkt Specifikationer

Mærke:	Ridgid
Kategori:	Ikke kategoriseret
Model:	404

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