MANUAL TRANSAXLE
SECTION MT
CONTENTS
PREPARATION........................................................... 2
Special Service Tools.............................................. 2
Commercial Service Tools ...................................... 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING................................................ 5
NVH Troubleshooting Chart.................................... 5
Manual Transaxle ............................................... 5
DESCRIPTION............................................................ 6
Cross-sectional View .............................................. 6
ON-VEHICLE SERVICE ............................................. 7
Replacing Oil Seal ..................................................7
Position Switch Check ............................................8
REMOVAL AND INSTALLATION............................... 9
Removal .................................................................. 9
Installation ............................................................. 12
TRANSAXLE GEAR CONTROL.............................. 13
MAJOR OVERHAUL ................................................ 14
Case Components ................................................ 14
Gear Components................................................. 15
Shift Control Components..................................... 16
DISASSEMBLY.........................................................17
REPAIR FOR COMPONENT PARTS....................... 20
Input Shaft and Gears .......................................... 20
Mainshaft and Gears ............................................ 25
Final Drive.............................................................29
Shift Control Components..................................... 31
Case Components ................................................ 31
ADJUSTMENT.......................................................... 33
Input Shaft End Play and Differential Side
Bearing Preload .................................................... 33
Mainshaft Bearing Preload ................................... 34
ASSEMBLY...............................................................37
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 41
General Specifications .......................................... 41
Inspection and Adjustment....................................42
GI
MA
EM
LC
EC
FE
CL
MT
AT
FA
RA
BR
ST
RS
BT
HA
EL
IDX
