Tohatsu MFS9.9D Manual
Tohatsu
Påhængsmotor
MFS9.9D
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MANUAL
MFS 9.9D
MFS 15D
MFS 20D
OWNER’S
OB No.003-11115-3AG1
Original instructions
ENOM00001-0
READ THIS MANUAL BEFORE USING THE OUTBOARD MOTOR. FAILURE TO FOLLOW THE
INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE.
Copyright © 2017 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or
transmitted in any from or by any means without the express written permission of Tohatsu Corporation.
3
YOUR TOHATSU OUTBOARD MOTOR
ENOM00006-A
To You, Our Customer
Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an
excellent outboard motor that will service you for many years to come.
This manual should be read in its entirety and the inspection and maintenance procedures
described later in this manual should be followed carefully. Should a problem arise with the
outboard motor, please follow the troubleshooting procedures listed at the end of this
manual. If the problem persists, contact an authorized TOHATSU service shop or dealer.
Please always keep this manual together with the outboard motor as a reference to every-
one who uses the outboard motor. If the outboard motor is resold, make sure the manual
is passed on to the next owner.
We hope you will enjoy your outboard motor and wish you good luck in your boating
adventures.
TOHATSU CORPORATION
ENOM00113-0
EC DECLARATION OF CONFORMITY (DoC)
This product conforms to certain portion of the European Parliament directive. DoC con-
tains the following information;
zName and Address of the manufacturer.
zApplied community directives
zReference standard
zDescription of the product. (Model name and serial number)
zSignature of the responsible person (Name / Title / Date and place of issue).
ENOM00002-0
OWNER REGISTRATION AND IDENTIFICATION
Upon purchasing this product, be sure that the WARRANTY CARD is correctly and com-
pletely filled out and mailed to the addressee noted there on. This WARRANTY CARD
identifies you as the legal owner of the product and serves as your warranty registration.
TO THE EXTENT PERMITTED BY APPLICABLE LAW, YOUR OUTBOARD MOTOR WILL
NOT BE COVERED BY THE APPLICABLE LIMITED WARRANTY, IF THIS PROCEDURE IS
NOT FOLLOWED.
ENOM00003-0
PRE-DELIVERY CHECK
Be sure that the product has been checked by an authorized TOHATSU dealer before you
take delivery.
4
ENOM00005-A
Serial Number
In the space below, please record the outboard motor's serial number (indicated both on
the swivel bracket and on the cylinder block). The serial number will be needed when
ordering parts, and when making technical or warranty inquiries.
Serial Number:
Serial Number: Date of purchase:
ENOF01200-1
ENOF01201-0
5
ENOM00007-0
NOTICE: DANGER/WARNING/CAUTION/Note
Before installing, operating or otherwise handling your outboard motor, be sure to thor-
oughly read and understand this Owner's Manual and carefully follow all of the instruc-
tions. Of particular importance is information preceded by the words “DANGER,”
“WARNING,” “CAUTION,” and “Note.” Always pay special attention to such information to
ensure safe operation of the outboard motor at all times.
ENOW00001-0
Failure to observe will result in severe personal injury or death, and possibly property dam-
age.
ENOW00002-0
Failure to observe could result in severe personal injury or death, or property damage.
ENOW00003-0
Failure to observe could result in personal injury or property damage.
ENON00001-0
Note
This instruction provides special information to facilitate the use or maintenance of the outboard
motor or to clarify important points.
DANGER
WARNING
CAUTION
1. GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. PARTS NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1. Mounting the outboard motor on boat . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2. Remote control device installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3. Battery installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6. PRE-OPERATING PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1. Fuel handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2. Fuel filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3. Engine oil recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4. Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5. Warning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7. ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1. Fuel feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2. Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3. Warming up the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4. Forward, reverse, and acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5. Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6. Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
7. Trim angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
8. Tilt up and tilt down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
9. Shallow water operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8. REMOVING AND CARRYING THE OUTBOARD MOTOR. . . . . . . . . . . . . . 51
1. Removing the outboard motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2. Carrying the outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
3. Traillering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9. ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1. Steering friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
2. Throttle grip friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3. Remote control lever friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4. Trim tab adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
10. INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1. Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2. Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3. Off-season storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
4. Pre-season check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5. Submerged outboard motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
6. Cold weather precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7. Striking underwater object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8. Auxiliary outboard motor operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
CONTENTS
11. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12. ACCESSORIES KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
13. PROPELLER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9
1 GENERAL SAFETY INFORMATION
2. SPECIFICATIONS
3. PARTS NAME
4. LABEL LOCATIONS
5. INSTALLATION
6. PRE-OPERATING PREPARATIONS
7. ENGINE OPERATION
8. REMOVING AND CARRYING THE
OUTBOARD MOTOR
9. ADJUSTMENT
10. INSPECTION AND MAINTENANCE
11. TROUBLESHOOTING
12. ACCESSORIES KIT
13. PROPELLER TABLE
INDEX
2
14
3
4
5
6
7
8
9
10
11
12
13
14
1
10
1
GENERAL SAFETY INFORMATION
ENOM00009-0
SAFE OPERATION OF BOAT
As the operator/driver of the boat, you are responsible for the safety of those aboard and
those in other boat around yours, and for following local boating regulations. You should
be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and
accessories. To learn about the correct operation and maintenance of the outboard motor,
please read through this manual carefully.
It is very difficult for a person standing or floating in the water to take evasive action should
he or she see a power boat heading in his/her direction, even at a slow speed. Therefore,
when your boat is in the immediate vicinity of people in the water, the outboard motor
should be shifted to neutral and shut off.
ENOW00005-0
SERIOUS INJURY IS LIKELY IF A PERSON IN THE WATER MAKES CONTACT WITH A MOV-
ING BOAT, GEAR HOUSING, PROPELLER, OR ANY SOLID DEVICE RIGIDLY ATTACHED TO
A BOAT OR GEAR HOUSING.
ENOM0008-A
EMERGENCY STOP SWITCH
The Emergency Stop Switch will stall the outboard motor when the stop switch lanyard is
pulled off. This stop switch lanyard has to be attached to the operator of the outboard
motor to minimize or prevent injuries from the propeller in case the operator falls over-
board.
It is operator’s responsibility to use the Emergency Stop Switch Lanyard.
ENOW00004-A
Accidental activation of the Emergency Stop Switch (such as the tether being pulled out in
heavy seas) could cause passengers to lose their balance and even fall overboard, or it
could result in loss of power in heavy seas, strong currents, or high winds. Loss of control
while mooring is another potential hazard.
To minimize accidental activation of the Emergency Stop Switch, the 500 mm (20 in.) stop
switch lanyard is coiled and can extended to a full 1300 mm (51 in.).
ENOM00800-A
PERSONAL FLOATATION DEVICE
As the operator/driver and passenger of the boat, you are responsible to wear a PFD (Per-
sonal Floatation Device) while on the boat.
WARNING
WARNING
GENERAL SAFETY INFORMATION 11
1
ENOM00010-0
SERVICING, REPLACEMENT PARTS & LUBRICANTS
We recommend that only an authorized service shop perform service or maintenance on
this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended
lubricants.
ENOM00011-A
MAINTENANCE
As the owner of this outboard motor, you should be acquainted with correct maintenance
procedures following maintenance section of this manual (See page 61). It is the opera-
tor's responsibility to perform all safety checks and to ensure that all lubrication and main-
tenance instructions are complied with for safe operation. Please comply with all
instructions concerning lubrication and maintenance. You should take the engine to an
authorized dealer or service shop for periodic inspection at the prescribed intervals.
Correct periodic maintenance and proper care of this outboard motor will reduce the
chance of problems and limit overall operating expenses.
Carbon Monoxide Poisoning Hazard
Exhaust gas contains carbon monoxide, a colorless and odorless gas which can be fatal if
inhaled for any length of time.
Never start or operate the engine indoors or in any space which is not well ventilated.
Gasoline
Gasoline and its vapors are very flammable and can be explosive. Use extreme care when
handling gasoline. You should be thoroughly knowledgeable on how to correctly handle
gasoline by reading this manual.
12
2
SPECIFICATIONS
ENOM00810-A
MODEL FEATURE
ENOM00811-A
MODEL NAME EXAMPLE
F 20D EPTL
Model F15DF9.9D F20D
Type MF EP EF EFT EP EPT EF EFT EP EPTMF MF
Transom heights
S z z z z z z z z z z z z
L z z z z z z z z z z z z
UL z z z z z z z z
Tiller Handle z z z z z z z
Remote Control z z z z z
Power Tilt z z z z
Mnual tilt z z z z z z z z
F D E P T L20
Model descrip-
tion
Horse
power
Product
generation
Starter
system
Steering
system Tilt system Shaft length
F= Four stroke
D= Two stroke DI - A and up E= Electrical
start
M= Manual start
P= Remote
Control (Plea-
sure)
F= Tiller handle
(Fisher)
T= Power
trim&tilt
Blank= Manual
tilt
S= Short 15 in
L= Long 20 in
UL= Ultra long
25 in
SPECIFICATIONS14
2
ENOM00302-0
Remark: Specifications subject to change without notice.
*1 With propeller, with battery cable.
Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
EP, EPT
Item MODEL 9.9D/15D/20D
EP EPT
Overall Length mm (in) 640 (25.2)
Overall Width mm (in) 350 (13.8)
Overall Height S·L·UL mm (in) 1085 (42.7) 1235 (48.6) 1362 (53.6)
Transom Height S·L·UL mm (in) 413 (16.3) 562 (22.1) 689 (27.1)
Weight
S kg (lb) 54.5 (120) 61.5 (136)
L kg (lb) 56 (123) 63 (139)
UL kg (lb) 57.5 (127) —
Output kW (ps) 9.9D : 7.3(9.9) 15D: 11.0 (15) 20D: 14.7 (20)
Max. Operating Range min -1 (rpm) 9.9D/15D: 5000-6000
20D: 5400-6100
Idle Speed in Forward Gear
min-1 (rpm) 900
Idle Speed in Neutral Gear
min-1 (rpm) 950
Engine Type 4-Stroke
Number of Cylinder 2
Bore × Stroke mm (in) 61 × 60 (2.40 × 2.36)
Piston Displacement cm 3 (Cu in) 351 (21.42)
Exhaust System Through hub exhaust
Cooling System Water cooling
Engine Lubrication Trochoid pump
Startring System Electric starter motor with manual*
Ignition System Flywheel Magneto C.D. ignition
Spark Plug NGK DCPR6E
Trim Position 6 5
Engine Oil mL (fl.oz.) API, SH, SJ or SL 10W-30/40, Approx. 1000 (33.8)
Gear Oil mL (fl.oz.) Genuine Gear Oil or API GL5, SAE #80-90, Approx. 370 (12.5)
Fuel Unleaded regular gasoline: Pump posted
87 Octane (research octane rating of 91)
Fuel Tank Capacity L (US gal) 12 (3.17)
Gear Reduction Ratio 2.15 (13 : 28)
Emission Control System EM (Engine modification)
Operator Sound Pressure
(ICOMIA 39/94) dB (A) 83.9
Hand Vibration Level
(ICOMIA 38/94) m/s 2—
15
3
PARTS NAME
ENOM00303-0
MF, EF, EP, EFT, EPT
1
2
3
8
9
11
10
13
14
15
16
17
18
23
20
19
21
22
12
4
5
6
7
27
28
29
26
25
24
ENOF01202-0
1
Tilt Handle
2
Top Cowl
3
Bottom Cowl
4
Cooling Water Check Port
5
Power Tilt Switch *1
(EPT and EFT type only)
6
Oil Drain Bolt
7
Anti Ventilation Plate
8
Anode/Trim Tab
9
Sub Water Inlet
10
Water Inlet
11
Propeller
12
Drive Shaft Housing
13
Thrust Rod
14
Clamp Bracket
15
Clamp Screw
16
Throttle Grip*2
17
Shift Lever*2
18
Starter Handle
19
Stop Switch
20
Warning Lamp
21
Fuel Connector
22
Starter Switch *3
23
Choke Knob *2
24
Water Plug
25
Oil Plug (Upper) (Level)
26
Oil Plug (Lower) (Fill)
27
Oil Filter
28
Spark Pulg
29
Oil Filler Cap
*1: Power tilt type only.
*2: Tiller handle type only.
*3: Electrical starter type only.
PARTS NAME16
3
MF, EF, EP, EFT, EPT
37
36
40
41
42
44
39
*5
38
43
*4
30
31
33
32
34
35
ENOF01203-0
Power Tilt Type
30
Primer Bulb
31
Fuel Tank Cap
32
Air Vent Screw
33
Fuel Connector
34
Fuel Pick up Elbow
35
Fuel Tank
36
Clamp Screw *4
37
Power Tilt *1
38
Power Tilt Switch *5
39
Remote Control Box *5
40
Main Switch *5
41
Stop Switch *5
42
Cord Assembly *5
43
Engine Stop Switch Cord *5
44
Power Tilt Switch
*4: Power tilt, tiller handle type only.
*5: Remote control type only.
17
4
LABEL LOCATIONS
ENOM00019-A
Warning label locations
1
2
8
7
5
6
3, 4
ENOF01204-1
LABEL LOCATIONS18
4
1.
Warning label urge to read the owner’s
manual .
2-1. Warning regarding emergency start-
ing (See page 36).
2-2. Warning regarding high temperature.
2-3. Warning regarding rotating object.
2-4. Warning regarding high voltage
3.
Warning label regarding stop switch
(See page 34, 35, 43, 43)
4.
Warning label regarding oil pressure
(See page 29).
5.
Warning label regarding position of
outboard motor when setting down.
For RC model
6.
Warning label regarding stop switch
lanyard.
7.
Warning regarding gasoline (See
page 26).
8.
Warning regarding gasoline (See
page 26).
ENOF00120-0
3PA-72181-100
1
23
4
ENOF00131-B
ENOF00131-0
ENOF00006-0
ENOF00005-D
ENOF00005-S
ENOF00005-L
20
5
INSTALLATION
ENOM00024-A
ENOW00006-B
Before installing the outboard motor on the
boat, hang the outboard motor with the
hoist or equivalent device by attaching the
engine hanger to the outboard. Use the
hoist with allowable load is 150 kg (330 lbs)
or above.
ENOW00006-0
Most boats are rated and certified in terms
of their maximum allowable horsepower,
as shown on the boat’s certification plate.
Do not equip your boat with an outboard
motor that exceeds this limit. If in doubt,
contact your dealer.
Do not operate the outboard motor until it
has been securely mounted on the boat in
accordance with the instructions below.
ENOW00009-0
z Mounting the outboard motor without
following this manual can lead to unsafe
conditions such as poor maneuverabil-
ity, lack of control or fire.
z Loose clamp screws and/or mounting
bolts can lead to the release or displace-
ment of the outboard motor, possibly
resulting in lost of control and/or serious
personal injury. Be sure that fasteners
are tightened to the specified torque (30
N·m (3.0 kgf·m) 13 ft·lb). Check the fas-
teners for tightness from time to time.
z Be sure to use outboard mounting fas-
teners included in the outboard motor
package or their equivalents in terms of
size, material, quality and strength.
Tighten fasteners to the specified torque
(30 N·m (3.0 kgf·m) 13 ft·lb). Test cruise
to check if fasteners are tightened
securely.
z Outboard motor mounting must be per-
formed by trained service person(s)
using lift or hoist with sufficient capacity.
Outboard motor mounting must be per-
formed by trained service person(s) using
lift or hoist with sufficient capacity.
1. Mounting the outboard motor on
boat
WARNING
WARNING
ENOF01206-0
WARNING
INSTALLATION 21
5
ENOM00025-0
Position ... Above keel line
Set engine at center of boat.
1. Center of boat
2. Boat transom
ENOM00026-0
Transom matching
Be sure that the anti ventilation plate of the
outboard motor is 5–25 mm (0.2–1 in)
below the bottom of hull.
If the above condition cannot be met due
to the shape of the bottom of your boat,
please consult your authorized dealer.
1. Bottom of hull
2. Anti ventilation plate
ENOW00007-0
z Before beginning the running test, check
that the boat with maximum capacity
loading floats on the water in a proper
attitude. Check the position of water
surface on the driveshaft housing. If the
water surface is near the bottom cowl-
ing, in high waves, water may enter the
engine cylinders.
z Incorrect outboard motor mounting
he ight or exis t ence of unde rwat er
object(s), such as hull bottom design,
bottom surface conditions or underwa-
ter accessories, can cause water spray
possibly reaching the engine through an
opening of the bottom cowling during
cruising. Exposing the engine to such
conditions for extended periods can
lead to severe engine damage.
ENOM00830-A
Mounting bolts
Manual tilt type
1. To attach the outboard motor to the
boat, tighten the clamp screws by
turning their handles.
Also, use the bolts to secure the out-
board motor brackets on transom
board.
Secure the outboard motor with a rope
to prevent loss overboard.
ENON00002-0
Note
A rope is not included in the standard
accessories.
1. Bolt (8 × 85)
2. Nut
3. Washer
4. Clamp screw
ENOW00945-0
z Please inspect whether there is a loos-
ening of the clamp screw or mounting
bolts before departure.
z Loosening may cause a dangerous situ-
ation, such as loss of control.
CAUTION
2
1
ENOF01141-0
1
2
5−25 mm
(0.2−1 in)
ENOF01208-0
CAUTION
1
4
2
3
ENOF00016-0
INSTALLATION22
5
PTT type
1. To attach the outboard motor to the
boat, use the bolts to secure the out-
board motor brackets on transom
board.
1. Bolt (12 × 105)
2. Washer (small diameter)
3. Nut
4. Washer (large diameter)
View A
ENOW00008-A
z Mounting bolts should be installed with
the bolt head at inside surface of the
transom. Mounting bolts installed with
the threaded end at the inside surface of
the transom can cause personal injury.
z Tighten the bolts sufficiency, otherwise
falling down of outboard could be hap-
pened.
ENON00003-0
Notes
1. Apply sealing agent, such as silicone
sealed between the bolts and the tran-
som board holes before tightening the
bolts.
2. Be sure to tighten the mounting bolt
nuts to the specified torque.
(30 N·m (3.0 kgf·m) 13 ft·lb)
ENOM00840-0
ENOW00100-A
Be careful not to loop the remote control
cables to a diameter of 406 mm (16 in) or
less. Otherwise, it affects the service life of
the cable.
ENOW00850-0
Remote control box location
1. Shift cable
2. Throttle cable
3. Cable harness B
CAUTION
4
1
A
25
3ENOF00308-0
193
187
275
188
64
36
1818
1818
51
194
152
∅11
12- ∅10
ENOF00305-0
2. Remote control device
installation
CAUTION
3
1, 2
ENOF00841-0
Produkt Specifikationer
| Mærke: | Tohatsu |
| Kategori: | Påhængsmotor |
| Model: | MFS9.9D |
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