Vestil WL-100-5-68 Manual


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Side 1/16
6/25/2015 Manual, WL-100.doc
OPERATION &
M
AINTENANCE
M
ANUAL
VESTIL MANUFACTURING CORP.
2999 N. Wayne St., Angola, IN 46703
Ph: 260-665-7586 · Fax: 260-665-1339
E-mail: sales@vestil.com
· www.vestil.com
MODEL WL-100
Pre-installation Instructions ............................................ 2
Installation Instructions ................................................... 3
Routine Maintenance & Safety Checks .......................... 4
Operation Instructions ..................................................... 5
Structural Expl View & BOM ....................................... 6
Power Unit’s Operation .................................................. 7
Motor & Transformer Connections ................................ 8
Electrical Diagrams ..................................................... 9-10
Power Unit Expl Parts Drawing & BOM .................... 11
Manifold Expl View & BOM, Hydraulic Diagram ..... 12
Power Unit Expl View & BOM .................................. 13
Troubleshooting …………………………....….……. 14
Safety Label Identification .......................................... 15
Warranty ………………………………….….……… 16
Material handling is inherently dangerous. To reduce
the likelihood of operator and bystander injury:
o Each person who might operate, use, or maintain this device must
Read and understand this manual in its entirety before operating,
using or performing maintenance on the scissor dock.
o DO NOT work on this device unless it is fully lowered and unloaded
and maintenance props are in place.
o Ensure that all safety and warning labels stay in place and are
legible. See the labels page in this manual.
o The scissor dock’s frame must be securely anchored in concrete.
See the installation instructions.
o Do not use the lift if any damage or unusual noise is observed.
o Always watch the platform and any load on it carefully when the lift
is in operation.
o Do not exceed a travel rate of two feet per second when moving
across the platform.
o The platform’s load ratings must be observed at all times. See the
operation instructions.
o Do no modify the lift without the express, written authorization of
Vestil. Unauthorized modifications might make the scissor lift
unsafe to use.
o DO NOT attempt to repair this scissor lift or perform maintenance on
it unless you are trained and authorized to do so.
o Do not use brake fluid or jack oils in the hydraulic system. If oil is
needed, use an anti-wear hydraulic oil with a viscosity grade of
150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
o Use only replacement parts either supplied or approved by the
manufacturer.
WHEN ORDERING
REPLACEMENT PARTS:
We take pride in using quality
parts on the equipment we
manufacture. We are not
responsible for equipment
problems resulting from the use
of unapproved replacement
parts.
To order replacement or
spare parts for this equipment,
contact the factory.
In any communication with
the factory please be prepared
to provide the machine’s serial
number, which is indicated on
the machine dataplate.
RECEIVING INSTRUCTIONS
Every unit is thoroughly
tested and inspected prior to
shipment. However, it is
possible that the unit could
incur damage during transit.
Inspect the unit closely when
it arrives. If you see evidence
of damage or rough handling to
either the packaging or to the
product when it is being
unloaded, immediately
make a
note of it on the Bill Of Lading!
It is important that you
remove the product’s packaging
upon its arrival to ensure that
there is no concealed damage
or to enable a timely claim with
the carrier for freight damage.
Also, verify that the product
and its specifications are as
ordered.
VESTIL MFG. CO./T&S EQPT. CO. 1 of 16
6/25/2015 Manual, WL-100.doc
INSTALLATION NOTES WL-100
Review these requirements and procedures before installing the lift.
Contact the factory for answers to any questions that remain after reading this manual or for assistance if you
encounter difficulties during installation.
The standard model dock scissor lift is suitable for use outdoors in most industrial and commercial location
s.
-------
------------------------------------------------------------------------------------------------
Installation notes:
All pit and cement work, curb angles, bumper posts, conduit, and electrical installations, as well as the
mater
ials for the same, are the responsibility of the installer or building owner.
For a pit installation: a minimum 2” conduit installed in the pit floor or wall is recommended for allowing th
e
hose and w
ire access to the lift, and a drain should be installed.
Five minimum 18 AWG wires (or an appropriate hard service cable) are required betw
een the power unit’s
control enclosure and th
e lift’s frame. These wires, the power unit’s disconnect, and the branch circui
t
overcurrent and short-circuit prote
ction are the responsibility of the installer or building ow
ner.
The installation must be made so that it complies with all the regulations applicable to the dock, the lift, and their
locat
ion. The installer or building owner must verify that the supplied equipment is installed so it will
be suited to
the envir
onment in which it will be used, and it must be mounted onto, and anchored into, suitable concrete.
An architectural review of the planned installation is recommended.
The installation of the dock lift must be performed by suitably trained personnel with access to the
appropriate
equipment. The electrical aspect
s of the installation should be performed by an electric
ian.
-------
------------------------------------------------------------------------------------------------
Installation will require the following tools and equipment:
o A lifting boom with rigging, a fork truck with adequate fork length and capacity, or some other appropriate
hoisting means to remove the lift from the freight truck when it arrives and to set the lift into place. The models’
weights can vary from 2,800 – 6,700 pounds.
o Concrete anchors, a masonry drill, a masonry bit, hand tools, grout, and steel shims. Consult the building’s
architect or facility engineer to determine the best size and type of hardware with which to anchor the lift to the
dock approach.
o A power supply circuit and disconnect matching the motor voltage and current requirements. Refer to the labels
on the control enclosure and to the electrical section in this manual for more information.
-------------------------------------------------------------------------------------------------------
Do not work underneath the platform unless the maintenance props are installed in the frame.
The dock lift must be adequately anchored into the concrete at each corner of its frame.
If the supply voltage installed for the lift is different from that originally specified for the order, the
connections of the motor leads and the control transformer’s primary wires must be changed. Consult the
electrical diagrams in this manual.
Modifications or additions to the lift without prior manufacturer’s authorization may void the lift’s warranty
(see ANSI MH29.1, Safety Requirements for Scissor Lifts, section 12.6). The addition of ancillary equipment to the
platform may necessitate that its load capacity be reduced.
VESTIL MFG. CO./T&S EQPT. CO. 2 of 16


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Model: WL-100-5-68

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