Amtrol Extrol Pro EX-30PRO Manual

Amtrol Kedler & kedler Extrol Pro EX-30PRO

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USE ONLY IN RESIDENTIAL CLOSED

HYDRONIC AND RADIANT SYSTEMS. Do not

install on domestic water systems, or in open heating systems. Corrosion

and tank failure may result. Use a Therm-X-Trol

® or Therm-X-Span® for

domestic water systems.

READ CAREFULLY THE PRODUCT INSTALL-

ATION, OPERATING AND MAINTENANCE

MANUAL. FAILURE TO FOLLOW THE INSTRUCTIONS AND

WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL

INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE

PRODUCT WARRANTY. THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL

AND STATE CODES AND REGULATIONS, IN THE ABSENCE OF

SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE

NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE,

AS APPLICABLE.

This Product, like most Products under pressure,

may over time corrode, weaken and burst or

explode, causing serious or fatal injury, leaking or flooding and/or

property damage. To minimize risk, a licensed professional must install

and periodically inspect and service the Product. A drip pan connected to

an adequate drain must be installed if leaking or flooding could cause

property damage. Do not locate in an area where leaking could cause

property damage to the area adjacent to the appliance or to lower floors

of the structure.

RUPTURE OR EXPLOSION HAZARD. Do not

expose product to freezing temperatures or

temperatures in excess of 200°F. Do not adjust the pre-charge or

re-charge this Product except during installation or regular inspection.

Replace the Product and do not adjust the pre-charge if corroded,

damaged or with diminished integrity. Adjustments to pre-charge must

be done at ambient temperature only. Failure to properly size the Product

or follow these instructions may result in excessive strain on the system

and may lead to Product failure, serious or fatal personal injury, leakage,

and/or property damage.

A relief valve must be installed to prevent pressure

in excess of local code requirement or maximum

working pressure designated in the Product Manual, whichever is less.

At least once every 3 years or if discharge is present, a licensed

professional should inspect the pressure relief valve and replace if

corrosion is evident or the valve does not function. FAILURE TO

INSPECT THIS VALVE AS DIRECTED COULD RESULT IN UNSAFE

PRESSURE BUILD-UP WHICH CAN RESULT IN PRODUCT FAILURE,

SERIOUS INJURY OR DEATH AND/OR SEVERE PROPERTY

DAMAGE AND VOID THE PRODUCT WARRANTY.

Chlorine & Aggressive Water: The water quality

can significantly influence the life of this Product.

You should test for corrosive elements, acidity, total solids and other

relevant contaminants, including chlorine and treat your water

appropriately to insure satisfactory performance and prevent

premature failure.

This product can expose you to chemicals including

lead, which is known to the State of California to

cause cancer and birth defects or other reproductive harm. For more

information go to www.P65Warnings.ca.gov.

EXTROL® PRO

EXPANSION TANKS FOR HYDRONIC HEATING & CHILLED WATER SYSTEMS

INSTALLATION & OPERATION INSTRUCTIONS

NOTE: Inspect for shipping damage. Notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal injury

and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a qualified professional immediately. Current copies

of the product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER

HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL

INJURY AS WELL AS PROPERTY DAMAGE.

Models EX-15PRO, EX-30PRO, EX-60PRO

EXTROL PRO® is designed for closed, low temperature systems with a

maximum operating temperature of 200° F. The product can be used

in glycol applications and features a plastic liner that is compatible with

barrier and non-barrier tubing.

Pre-Installation

1. Visually inspect for any damage. Ensure expansion tank is sized

properly for the intended application (Figure 1: Boiler Application,

Figure 2: Radiant Application).

2. With tank empty of water, remove plastic cap from air stem (Figure 3).

3. Check precharge pressure and adjust if necessary, charging with air

to match boiler fill valve setting.

4. Replace cap and tighten snugly, ensuring the cap is flush against the

tank surface.

Installation

1. Drain the boiler system or isolate the area where the EXTROL PRO will

be installed.

2. Install the EXTROL PRO on the supply side of the boiler, on the

suction-side of the heating circulator(s) (Figure 4).

Mount tank vertically in downward position

only. Ensure the piping can support the entire

weight of the tank when full of water.

Do not install the EXTROL PRO on a dead-end

pipe or wherever air can collect. This can cause

corrosion and possible leakage.

3. Pressurize the system and check for leaks. Repair as necessary.

4. Restart the boiler system and check for relief valve discharge. If the

relief valve drips, the tank may be improperly charged or undersized.

NOTE: Although the EXTROL-PRO does not have to be installed at the

base of an air purger, this installation is recommended to reduce air

in the system and provide a compact installation. Some method of air

elimination is required to ensure an oxygen-free system.

Figure 2. Radiant Application

PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY FOR

IMPORTANT GENERAL SAFETY INFORMATION AND ADDITIONAL SPECIFIC SAFETY ALERTS.

VISIT www.amtrol.com TO VIEW HELPFUL VIDEOS.

Sizing based on: 15 PSIG fill; 30 PSIG relief valve; 120° F average temperature.

System filled with water. For glycol and solar applications, consult AMTROL Technical Support.

* Contact AMTROL Technical Support.

System

Supply

Flow-Check

Valve Circulator Air Purger

Air Vent

EXTROL Fill Valve Assembly

Boiler

System

Return

Inspection

Cap

Relief

Valve

Drain Valve

Figure 4.

Maintenance

A professional plumber should check the complete system, including

the expansion tank, yearly and more frequently as the system ages.

Checking the precharge allows a small quantity of air to escape and can

result in an insufficient air charge. Always check the precharge while

the tank is isolated and empty of water, and be sure to maintain the

proper precharge whenever the tank is inspected. Monitor the tip of the

inspection cap for discoloration (Figure 5) in addition to regular product

inspection. Contact the installer or a plumbing professional if inspection

cap is discolored; tank replacement required. Do not rely on cap as sole

indication of tank condition.

Warranty

EX-PRO Models: Seven (7) Year Limited Warranty

Visit www.amtrol.com for complete warranty details.

Figure 5.

Clear / White

Normal

Operation

Discolored

Replace

Tank

InSight® Service Indicator Cap

One or more features of this product are covered by U.S. patents, visit www.amtrol.com/patents for more information.

1400 Division Road, West Warwick, RI USA 02893

T: 800.426.8765 www.amtrol.com

Figure 1. Boiler Application

Sizing based on: 15 psig Fill; 30 psig Relief Valve; 180°F Average Temperature.

* See Extrol EX and SX Sizing.

Boiler

Net Output

in 1000’S

of BTU/Hr.

Type of Radiation

Finned Tube

Baseboard or

Radiant Panel

Convectors

or Unit

Heaters

Radiators

Cast Iron

Baseboard

Cast Iron

25 EX-15PRO EX-15PRO EX-15PRO EX-15PRO

50 EX-15PRO EX-15PRO EX-30PRO EX-30PRO

75 EX-30PRO EX-30PRO EX-60PRO EX-60PRO

100 EX-30PRO EX-60PRO EX-60PRO EX-60PRO

125 EX-60PRO EX-60PRO * *

150 EX-60PRO EX-60PRO * *

175 EX-60PRO EX-60PRO * *

200 EX-60PRO * * *

250 * * * *

300 * * * *

Feet of

Tubing

Nominal Pex Tubing Size

3/8" 1/2" 5/8" 3/4" 1"

1,000 EX-15PRO EX-15PRO EX-15PRO EX-15PRO EX-15PRO

5,000 EX-15PRO EX-15PRO EX-15PRO EX-30PRO EX-60PRO

7,500 EX-15PRO EX-15PRO EX-30PRO EX-60PRO *

10,000 EX-15PRO EX-30PRO EX-60PRO EX-60PRO *

14,000 EX-15PRO EX-30PRO EX-60PRO * *

18,000 EX-30PRO EX-60PRO * * *

22,000 EX-30PRO EX-60PRO * * *

30,000 EX-60PRO * * * *

FAILURE TO PROPERLY SEAL CAP WILL

RESULT IN LOSS OF PRECHARGE CAUSING

PRODUCT TO FAIL.

Figure 3.

Remove cap and

charge to system

fill pressure.

Replace cap and

tighten until flush

with tank.

Precharge Adjustment

Produkt Specifikationer

Mærke:	Amtrol
Kategori:	Kedler & kedler
Model:	Extrol Pro EX-30PRO

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