Operation Manual
Rev. 07/2012 Page 2
© Copyright 1998, CATTABRIGA All Rights Reserved.
TABLE OF CONTENTS
PART 1 - INSTALLATION ................................................................................................................................................ 4
UNCRATING ..................................................................................................................................................................... 4
POSITIONING THE MACHINE .......................................................................................................................................... 4
MACHINE EQUIPPED WITH AIR COOLED CONDENSER .............................................................................................. 5
MACHINE EQUIPPED WITH WATER-COOLED CONDENSER ....................................................................................... 5
WATER VALVE ADJUSTMENT ........................................................................................................................................ 5
ELECTRICAL REQUIREMENTS ....................................................................................................................................... 6
POWER SUPPLY ............................................................................................................................................................. 6
WIRING ............................................................................................................................................................................ 6
ELECTRICAL CONNECTIONS.......................................................................................................................................... 6
BEATER ROTATION ......................................................................................................................................................... 6
COMPLETING THE INSTALLATION .................................................................................................................................. 7
MACHINE SAFETY SYSTEM - THERMAL RELAY .......................................................................................................... 7
PRESSURE SWITCH ....................................................................................................................................................... 7
PROTECTION FOR THE OPERATOR .............................................................................................................................. 7
PART 2 - EXPLANATION OF CONTROLS ...................................................................................................................... 8
MONITORING CONSISTENCY ......................................................................................................................................... 8
PUSHBUTTON PANEL ..................................................................................................................................................... 9
ICE CREAM DISPENSING DOOR .................................................................................................................................. 10
PART 3 - INITIAL CLEANING PROCEDURE .................................................................................................................. 11
PRELIMINARY CLEAN-OUT ............................................................................................................................................11
BEATER DISASSEMBLY ................................................................................................................................................ 11
FRONT DOOR DISASSEMBLY ....................................................................................................................................... 11
ICE CREAM DOOR DISASSEMBLY .............................................................................................................................. 12
FILL CHUTE COVER DISASSEMBLY ............................................................................................................................ 12
CLEANING OPERATIONS .............................................................................................................................................. 12
PART 4 - ASSEMBLING THE MACHINE ....................................................................................................................... 13
FRONT DOOR RE-ASSEMBLY...................................................................................................................................... 13
BEATER RE-ASSEMBLY ............................................................................................................................................... 13
PART 5 - SANITIZING THE MACHINE ........................................................................................................................... 14
SANITIZING PROCEDURES........................................................................................................................................... 14
PART 6 - STARTING THE MACHINE ............................................................................................................................. 15
ICE CREAM PRODUCTION (BATCHING PROCESS)..................................................................................................... 15
CHANGING ICE CREAM CONSISTENCY ...................................................................................................................... 15
ICE CREAM EXTRUSION ............................................................................................................................................... 15
ICE CREAM DISPENSING HANDLE .............................................................................................................................. 16
PART 7 - CLEANING PROCEDURE ............................................................................................................................... 17
PRELIMINARY CLEAN-OUT ........................................................................................................................................... 17
BEATER DISASSEMBLY ............................................................................................................................................... 17
FRONT DOOR DISASSEMBLY ...................................................................................................................................... 17
ICE CREAM GATE DISASSEMBLY ............................................................................................................................... 18
FILL CHUTE COVER DISASSEMBLY ............................................................................................................................ 18
CLEANING OPERATIONS .............................................................................................................................................. 18
FRONT DOOR RE-ASSEMBLY...................................................................................................................................... 18
BEATER RE-ASSEMBLY ............................................................................................................................................... 18
SANITIZING THE MACHINE ........................................................................................................................................... 18
PART 8 - TECHNICAL INFORMATION .......................................................................................................................... 19
PART 9 - MANTEINANCE .............................................................................................................................................. 20
PART 10 - TROUBLESHOOT GUIDE ............................................................................................................................. 21