Draper PG253W Manual
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INSTRUCTIONS FOR
2.2kVA/2.0kW
Petrol Generator
Stock No.16066 Part No.PG253W
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
GENERAL INFORMATION
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
AlI photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools
policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
2.2KVA/2.0KW PETROL GENERATOR
Stock no. 16066
Part no. PG253W
1.2 REVISIONS:
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/manuals
DRAPER TOOLS LIMITED WEBSITE: draper.co.uk
HURSLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344
CHANDLER’S FORD GENERAL FAX: +44 (0) 23 8026 0784
EASTLEIGH
HAMPSHIRE
SO53 1YF
UK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
NOTE! Important information.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
Date first published May 2016.
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is 90 days from the date of purchase. The guarantee is extended to 24
months for parts only. This guarantee does not apply to normal wear and tear, nor does it
cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or
repairs attempted or made by any personnel other than the authorised Draper warranty
repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
4
4. INTRODUCTION
4.1 SCOPE
This manual is intended to give an overview of the functioning and controls of this machine
to aid in it’s safe use.
4.2 SPECIFICATION
Stock no ............................................................................................................................. 16066
Part no .......................................................................................................................... PG253W
Engine type...................................................... 4 stroke overhead valve single cylinder (7HP)
Displacement......................................................................................................................210cc
Rated power..................................................................................................................... 2.0kW
Peak power....................................................................................................................... 2.2kW
Cooling system ........................................................................................................... Forced air
Regulation ..................................................................... AVR (Automatic Voltage Regulation)
Phase.................................................................................................................................. single
Output sockets .............................................................. 1 x 230V AC, 1 x 110V AC, 1 x 12V DC
DC output ..............................................................................................................................12V
Motor............................................................................................................210cc/7HP 4 stroke
Oil capacity ........................................................................................................................... 0.6L
Fuel...............................................................................................................................Unleaded
Engine oil................................................................................................................. SAE 10W 40
Fuel tank capacity ................................................................................................................. 15L
Noise level 4M ................................................................................................................95dB(A)
Dimensions .................................................................................................. 600 x 450 x 470mm
Weight (gross) .....................................................................................................................41kg
4.3 HANDLING & STORAGE
CAUTION: Always use and store this generator correctly, never use or store this generator on
it’s side as oil or fuel may leak and damage the generator or your property.
If the generator has been used always allow it to cool for at least 30 minutes before
transporting the generator and ensure that the generator has fully cooled before returning
it to storage as a hot engine and exhaust system could cause personal injury or ignite some
materials.
To prevent fuel/oil spillage when transporting, the generator should be secured upright in
it’s normal operating position with the engine switch in the off position.
Take care not to drop or strike the generator when transporting. Never cover the generator
when in use.
Before storing the generator for a long period:-
1. Be sure that the storage area is free of excessive humidity and dust.
2. Drain the fuel, storage procedure below.
A. Unscrew the fuel tank cap, remove the filter screen and empty the fuel tank into an
approved petrol container using a commercially available hand siphon
(Draper Stock No.43650), re-install the filter screen and fuel tank cap.
B. Loosen the carburettor drain screw and drain the carburettor into a suitable container.
C. Remove the spark plug maintenance cover and remove the spark plug cap.
D. Turn the engine switch to the OFF position.
E. Pull the starter cord 3 or 4 times to empty the fuel pump of petrol, into a
suitable container.
F. Tighten the carburettor drain screw.
5
5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR GENERATOR USE
NOTE: Generators are designed to give safe and dependable service if operated according to
instructions. Read and understand this owners manual fully before operating this generator.
You can help prevent accidents by being familiar with the generators controls and by
observing safe operating procedures.
OPERATOR RESPONSIBILITY
• Know how to stop the generator quickly in case of emergency.
• Understand the use of all the generators controls, output sockets and connections.
• Be sure that anyone who operates the generator receives proper instruction in it’s safe use.
WARNING!:
CARBON MONOXIDE HAZARDS
• Exhaust gases contain poisonous carbon monoxide, a colourless and odourless gas.
Breathing carbon monoxide can cause loss of consciousness and may lead to death.
NEVER run this generator in an enclosed space or partly enclosed space.
ALWAYS ensure a high level of ventilation in the area that you intend to use the generator
to avoid the potential build up of carbon monoxide.
WARNING!:
ELECTRIC SHOCK HAZARDS
• The generator produces enough electric power to cause a serious shock or electrocution if
misused.
• Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a
pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep
the generator dry.
• If the generator is stored outdoors, unprotected from the weather, check all of the
electrical components on the control panel before each use. Moisture or ice can cause a
malfunction or short circuit in electrical components which could result in electrocution.
• Do not connect to a building electrical system unless an isolation switch has been installed
by a qualified electrician.
• Never connect different generator models and types.
WARNING!:
FIRE AND BURN HAZARDS
• The exhaust system gets hot enough to ignite some materials.
- Keep the generator at least 3 feet (1 metre) away from buildings and other equipment
during operation.
- Do not enclose the generator in any structure.
- Keep flammable materials away from the generator.
• The muffler becomes very hot during operation and remains hot for a while after stopping
the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before
storing the generator indoors.
• Petrol is extremely flammable and is explosive under certain conditions. Do not smoke or
allow flames or sparks where the generator is refuelled or where petrol is stored. Refuel in
a well-ventilated area with the engine stopped.
• Fuel vapours are extremely flammable and may ignite after the engine has started. Make
sure that any spilled fuel has been wiped up before starting the generator.
6
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION
Fuel tank.
Fuel tank cap.
Voltmeter.
AC circuit breakers.
Earth terminal.
110V socket.
230V socket.
Main engine switch.
Recoil starter.
Air filter.
Exhaust/muffler.
Oil filler cap.
Wheels.
Transport handles.
Petrol gauge.
12V DC outlet.
Choke lever.
Spark plug cover.
Fuel tap.
8
6. TECHNICAL DESCRIPTION
6.2 MAIN COMPONENT DESCRIPTIONS
2. Used to fill the fuel tank, also covers the fuel filter/strainer.
5. Earth point for connecting earth cable to earth/ground spike.
7. 230V and 110V outlets to power domestic and industrial equipment.
9. Pull to start engine, several pulls may be required.
10. Air filter housing, remove to access air filter.
11. Exhaust gases are emitted here.
12. Engine oil filler cap with built in dipstick.
16. 12V DC outlet to power 12V devices, charge 12V batteries etc.
17. Choke lever, used to aid cold starting.
18. Remove this cover to access the spark plug.
9
7. UNPACKING & CHECKING
7.1 PACKAGING
Carefully remove the machine from the packaging and examine it for any sign of damage
that may have happened during shipping. Lay the contents out and check them against the
parts shown below. If any part is damaged or missing; please contact the Draper Helpline
(the telephone number appears on the Title page) and do not attempt to use the machine.
The packaging material should be retained at least during the guarantee period: in case the
machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly;
according to local regulations.
7.2 WHAT´S IN THE BOX?
Tools.
12V DC battery charging lead.
10
8. PREPARING THE GENERATOR
Carefully remove everything from the packaging and
compare it against the identification guide. If
anything appears to be missing please contact the
place of purchase.
8.1 CONNECTING WHEELS - FIGS. 1 - 2
Place axle through wheel and then through shaft on
generator frame using washers and nyloc’s to
tighten.
Line up rubber feet with holes in base of frame using
hex bolts, washer and nuts assemble feet to frame.
8.2 CONNECTING HANDLES - FIG 3
Attach bracket to frame, noting correct way up.
Connect handle to bracket using nut and bolt
provided.
FIG.2
FIG.1
FIG.3
11
9. SETTING THE GENERATOR
9.1 AUTOMATIC VOLTAGE REGULATOR
(AVR)
This generator has been equipped with AVR
technology which provides automatic voltage
regulated power for continuous uninterrupted stable
power supply.
The AVR maintains a regulated AC output and reacts
substantially quicker to rapid surges in voltage,
therefore, preventing the possibility of damage to the
generator and attached equipment.
For sensitive equipment please ensure you protect
with relevant surge protection equipment.
9.2 PREPARING THE GENERATOR - FIGS. 4 - 7
It is important to check the generator before you
commence operating the unit.
IMPORTANT: Ensure that the engine has oil. When
leaving the factory, this generator has NO OIL in the
engine.
NOTE: The generator has a low oil sensor and will not
start if the generator has no oil (Fig.4).
9.3 FUELLING
Use unleaded petrol only.
1. Remove the petrol cap .
2. Ensure the fuel filter is in place - Do not pour fuel
into the tank without the fuel filter in place.
3. Do not over fill - leave air gap at top of fuel level.
4. Always screw down fuel cap.
5. Clean up any spilled fuel immediately.
6. Move generator at least 12 feet (4M) away from
the fuelling area before starting.
WARNING:
• Do not refill fuel tank while engine is running or is
hot.
• Check to ensure that the fuel drain has been
tightened and that fuel is not leaking.
• Be careful not to admit dust, dirt, water or other
foreign objects into the fuel.
• Wipe off spilt fuel thoroughly before starting
engine.
• Ensure you DO NOT fuel the generator in close
proximity to any open flames.
FIG.5
FIG.4
FIG.6
FIG.7
12
9.4 CHECKING THE ENGINE OIL - FIGS. 8 - 9
The motor of this generator is not filled with oil.
Prior to starting the motor ensure the crank case is
filled with SAE 30/10W-40 stroke oil.
Damage to the motor is not covered under warranty if
the motor is run without oil.
1. Before checking or refilling oil, be sure the
generator is put on a stable and level surface,
ensuring the engine has been switched OFF.
2. Remove the oil filter cap by rotating the cap
anti-clockwise and inspect to see the oil level
(Fig.9).
3. If the oil level is below the lower level line, refill
with SAE 30/10W-40 stroke oil to the upper level
line.
NOTE: Do not screw in the oil filler cap when
checking oil level, simply insert and pull the cap
straight out.
4. If the oil is contaminated or has discoloured, ensure
you change the oil. Refer to the ‘Engine oil
replacement’ section for instructions.
NOTE: This motor is fitted with a low oil sensor. If
the oil level is too low the motor will stop
operating or the motor will not start. It is advised
to check the oil level each time the generator is
used.
NEVER START THE GENERATOR WITH ANY LOAD
CONNECTED.
PLEASE: The first 25 hours of operation is considered
the break in period for the engine. During this time
operate at less than 75% of the load limit.
9. SETTING THE GENERATOR
FIG.9
FIG.8
13
9. SETTING THE GENERATOR
FIG.10
FIG.11
9.5 STARTING THE GENERATOR - FIGS. 10 - 13
Step1: Turn on the fuel tap (Fig.10).
Step 2: Turn on the engine switch (Fig.11).
Step 3: PULL choke lever to the start (closed )
position. The choke may not be needed if the
engine is warm.
Step 4: Pull slowly on the starter cord until it
engages. Then pull sharply to start the engine
(Fig.12).
Step 5: If starting from cold allow the engine to run
with no load for a few minutes to allow the
engine to warm up.
Step 6: PUSH the choke lever to the open position.
9.6 STOPPING THE GENERATOR
Step 1: Turn off main engine switch.
Step 2: Unplug all appliance power cords.
Step 3: Turn the fuel tap to the off position.
9.7 CONNECTING APPARATUS TO THE
GENERATOR
1. Start the engine. Allow the motor to run for a
couple of minutes to warm up prior to connecting
any apparatus to the generator.
2. For AC current ensure the AC circuit breakers are in
the “OFF” position.
3. Ensure correct voltage is selected, then plug power
cord into AC output socket.
4. Switch the AC circuit breakers to the “ON”
position.
NOTE: There are 2 voltages - please ensure correct
voltage is selected.
CAUTION: Ensure the electric apparatus is turned off
before plugging in.
Check to ensure that the total load is within the
generator rated output.
Ensure circuit breaker is in ‘ON’ position.
For DC current plug into the DC outlet socket. Only use
a DC plug to charge lead acid type batteries. Do not
charge Ni-cad or any other type of batteries.
FIG.12
FIG.13
14
9. SETTING THE GENERATOR
NOTE: In most cases, operating the generator with
both the 230V AC, 110V and the 12V DC at the same
time, the DC Circuit breaker may open circuit.
When charging batteries, only use the 12V DC outlet
and leave the plug removed from the 230V AC outlet.
WARNING: Prior to connecting any appliance to the
generator, check the rating label of the appliance. The
generator is rated at 2500W so if the appliance being
connected is higher than 2500W, the protective cut
out on the generator may operate to prevent over
load damage to the generator. The generator will
withstand short operation and spikes up to 2500W or
the generator may stop.
NOTE: Motorised products will require more energy
upon start up and products which are rated below
2500W may not start if the starting current is
excessive.
It should also be very clearly understood that output
voltage fluctuations will occur when various loads are
connected and disconnected. It is NOT recommended
to connect any electronic equipment to the generator
without a voltage or surge protector. Computers,
televisions, and stereo equipment can be very sensitive
to the input supply and could be damaged if
protective equipment is not used in conjunction with
this generator. This also includes caravans where
electronic equipment is incorporated as part of the
wiring.
9.8 AC CIRCUIT BREAKERS
This generator has been equipped with AC circuit
breakers, designed to protect people against an
electric shock.
15
9. SETTING THE GENERATOR
9.9 SAFETY SWITCH TRIPPING - FIG.14
If the safety switch has tripped and cuts off the
power, it may be due to substantial overloading.
Marginal overloading may not switch off the safety
switch but it will shorten the service life of the
generator.
Be sure that all appliances are in good working order
before connecting them to the generator. If an
appliance begins to operate abnormally, becomes
sluggish, or stops suddenly, turn “OFF” both the AC
circuit breakers and the generator engine switch
immediately. Then disconnect the appliance and
examine it for signs of malfunction.
Resetting the safety switch should restore the power
and should be conducted as follows:
1. Unplug all electrical apparatus from the generator.
2. Lift the safety switch up to the “ON” position.
3. Commence to start your generator accordingly.
4. When re connecting appliances, reduce the load to
that which previously overloaded the generator.
If the safety switch does not reset due to a faulty
electrical appliance or wiring, switch off and unplug
the appliance which may be faulty. Any faulty
electrical appliances will need to be repaired by a
suitably qualified person. If the safety switch does not
reset after unplugging the appliance, call a licensed
electrician to find the fault.
Immediately switch off the generator in case of:
* Excessive engine noise - knocking or rattling.
* Broken switches.
* Smoke or smell caused by scorched insulation other
than that through the exhaust.
9.10 OPERATION LOAD AND RATINGS
Please ensure that the load on the generator falls
within its capacity as specified in the table before
plugging in any power cords.
FIG.14
16
Produkt Specifikationer
| Mærke: | Draper |
| Kategori: | Generator |
| Model: | PG253W |
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