Festo DADM-CK-140-3 Manual

Festo Ikke kategoriseret DADM-CK-140-3

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Side 1/2

Assembly instructions (Original: de)

8059334

1604c

[8059336]

†‡

Indexing conversion kit

DADM-CK

Festo SE & Co. KG

Postfach

73726 Esslingen

Germany

+49 711 347-0

www.festo.com

1. Parts lists

1a. Parts list DADM-CK-65/-90

11768d_1

1 Spacing bolt

2 Index plate

3 Stop bolt

4 Screw

5 Special grease

LUB-E1

(free of silicone)

(2x)

(1x)

(3x)

(1x)

1b. Parts list DADM-CK-140/-220

11768d_1

1 Spacing bolt

2 Index plate

3 Stop bolt

4 Screw

5 Special grease

LUB-E1

(free of silicone)

(2x)

(1x)

(6x)

(1x)

1c. Not in scope of delivery

11768d_25

6 Rotary indexing

table DHTG

7 Rotating plate

8 Clamping ring

9 Screw

(1x)

2. Intended use

Indexing conversion kit DADM-CK:

Conversion of the rotary indexing table 6 to a different spacing.

3. Safety instructions and notes on mounting

Switch off compressed air before mounting work.

Exhausting rotary indexing table 6.

Observe tightening torques ( Section 6).

Information copies

Applicable documents 



 www.festo.com/sp

 Rotary indexing table DHTG operating instructions

 Assembly instructions for energy throughfeed DHTG-P4

4. Preparations for mounting

Disassemble the energy throughfeed DHTG-P4 ( applicable documents).

Grease all movable parts of the indexing conversion kit using the

grease 5.

The rotary table 7 must be turning freely.

To unlock:

Pressurise port “A” with minimum 4 bar.

With DADM-CK-65-2, DADM-CK-90-2, DADM-CK-140-3, DADM-CK-220-3 there are no spacing

bolts 1 included in the scope of delivery ( Section 7).

5. Mounting

5a. Disassembly of the rotary table 7

11768d_3

Mark the rotary table 7 and

the clamping ring 8 at the

notch (B) that corresponds

to the countersink of the

screw 9.

Untighten screw 9.

11768d_4

Turn open the clamping

ring 8 with the help of

2 cylindrical dowel

pins (C)

2).

Sizes for cylindrical dowel

pins (C):

DHTG-65: 2 x 2m6

DHTG-90 … -220: 2 x 3m6

Remove the caged ball

bearings (D).

11768d_5

Pull the rotary table 7

up and out with the help

of 2 screws (E)

Thread for screws (E):

DHTG-65/-90: M4

DHTG-140: M6

DHTG-220: M8

Turn the rotating plate 7.

5b. Assemb

ly of the index plate 4

44.

11768d_6

Unscrew screws (F).

11768d_7

Tighten the screws (F) in the

threads (G).

Force away the index

plate (H) from the rotating

plate 7 by means of the

screws (F).

11768d_8

Position the index plate 2

on the rotating plate 7.

Fasten the index plate 2

with the screws 4.

11768d_9

Observe the index holes (I).

Turn the rotating plate 7.

5c. Assembly of the rotary table 7

11768d_14

Check: The index holes (I) are

located above the index

bolts (J).

Place the rotating plate 7

on the rotary indexing ta-

ble 6.

The cylindrical dowel pins (C) are not included in the scope of delivery.

The screws (E) are not included in the scope of delivery.

11768d_15

Place the ball bearing

cage (D) in the rotary index-

ing table 6.

Tighten the clamping ring 8

by means of the cylindrical

dowel pins (C).

Untighten and remove the

cylindrical dowel pins (C).

11768d_16

Check: The marks on the

rotating plate 7 and on the

clamping ring 8 match at

the notch (B).

Tighten screw 9.

5d. Assembly of

spa

cing bolt 1

11768d_17

Turn open the clamping

component (K) by 1 turn.

Unscrew the stop screw (L).

11768d_18

Unscrew flow control

valve (M).

Untighten screw (N).

Carefully remove the sub-

base (O). Make sure not to

lose the compression

spring (P) and the seals.

11768d_19

Unscrew screws (Q).

Carefully remove the stop

plate (R). Make sure not to

lose the seals.

11768d_20

Remove the split pins (S)

from the hole to their left.

11768d_21

Push the existing split

pins 1

into the holes on

the left ( section 7).

With the split pins insert-

ed 1

Position the compression

spring (P) in the hole of the

sub-base (O).

Without the split pins 1

in-

serted:

Remove the compression

spring (P)

Check: Correct fit of the seals.

Fasten the sub-base (O) us-

ing screws (N).

11768d_22

Without the split pin 1 mounted, no counter pressure is acting on the compression

spring (P), which causes function failure of the rotary indexing table 6.

Screw in and tighten the

throttle valve (M).

11768d_23

Check: Correct fit of the seals.

Fasten the stop plate (R) us-

ing the screws (Q).

11768d_24

Screw in the existing stop

bolt 3 ( Section 7).

Check: The required cushion-

ing is achieved.

Tighten the clamping com-

ponent (K).

Pressurise the rotary indexing table 6.

The rotary table must not turn freely.

To lock:

Pressurise port “B” with minimum 4 bar.

If the rotary table 7 is still rotating freely:

Manually turn the rotary table 7 until the index bolts (I) engage.

6. Screw sizes and tightening torques M

DADM-CK- 65 90 140 220

(K) Clamping

component

ß 2.5 4

[Nm]

0.8 2.5

(M) Flow

control valve

GRLA-M5-B GRLA-G1/8

[Nm]

1.5 5.5

(N) Screw M4x16 M6x16 M6x25

[Nm]

3 10

(Q) Screw M4x16 M5x16 M6x16 M6x20

[Nm]

1.5 3 6

4 Screw M4x8 M5x12 M5x16 M6x16

[Nm]

2 4 7

9 Screw M3x6

[Nm]

0.6

7. L

ngths of the split pins 1

11 and stop bolts 3

DADM-CK- 65 90 140 220

Spacing Pin

2 1 [mm]

— — — —

3 [mm]

12 12 — —

3 1 [mm]

11.31 15.71 — —

3 [mm]

23.3 28 14 19

4 1 [mm]

16.96 23.56 12.57 25.13

3 [mm]

29 35.5 26.5 44.1

6 1 [mm]

22.62 31.42 25.13 50.27

3 [mm]

34.6 43.5 39 69.3

8 1 [mm]

25.45 35.34 31.42 62.83

3 [mm]

37.5 47.5 45.5 81.8

12 1 [mm]

28.27 39.27 37.7 75.4

3 [mm]

40.3 51.5 51.5 94.4

24 1 [mm]

31.1 43.2 43.98 87.97

3 [mm]

45 55.5 58 107

8. Prior to commissioning

Cushioning setting and commissioning ( applicable document).

Tolerances for tightening torques M

without tolerance details

, 0.60 … 1.00 Nm: ± 30 %

, 1.0 Nm: ± 20 %

Produkt Specifikationer

Mærke:	Festo
Kategori:	Ikke kategoriseret
Model:	DADM-CK-140-3

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