Festo EPCC-BS-45-200-3P-A Manual

Festo Ikke kategoriseret EPCC-BS-45-200-3P-A

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Side 1/6
EPCC-BS
Electric cylinder
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Deutschland
+49 711 347-0
www.festo.com
Operating instructions
8172502
2022-03c
[8172504]
Translation of the original instructions
© 2022 all rights reserved to Festo SE & Co. KG
1 Applicable Documents
All available documents for the product
è www.festo.com/sp.
2 Safety
2.1 Safety instructions
–Observe labelling on the product.
–Before working on the product, switch off the power supply and secure it
against being switched on again.
–Store the product in a cool, dry environment protected from UV and corrosion.
Keep storage times short.
–Store the product in ambient conditions without oils, greases and grease-dis-
solving vapours.
2.2 Intended Use
The electric cylinder is intended to be used for positioning payloads in combina-
tion with tools or as a drive when external guides are used.
2.3 Training of qualified personnel
Work on the product may only be carried out by qualified personnel who can
evaluate the work and detect dangers. The qualified personnel have knowledge
and experience in dealing with electric drive systems.
3 Additional information
–Contact the regional Festo contact if you have technical problems
è www.festo.com.
–Accessories and spare parts è www.festo.com/catalogue.
4 Product overview
4.1 Function
The electric cylinder converts the rotary motion of the mounted motor into a linear
motion of the non-rotating piston rod. The lead screw converts the torque of the
motor into a feed force. The linear movement of the piston rod is guided by the
guide in the guide ring. Sensors enable the monitoring of end positions, reference
position and intermediate position.
4.2 Product design
1 2 3 4 5 6 7
8
9
10
Fig. 1: Product design EPCC-BS,
example EPCC-BS-45-100-10P-
A7-A
1
Piston rod with male thread or female
thread
2
Guide ring with or without scraper
3
Threaded hole for mounting
4
Cylinder profile
5
Sealing air connection with filter ele-
ment
6
Interface for motor mounting kit
7
Drive hub
8
Slot for sensor bracket
9
Slot for profile mounting
10
Slot for slot nut
5 Transport
NOTICE
Unexpected and unbraked movement of components
• Secure moving components for transport.
WARNING
Risk of injury due to falling product
If the product is lifted incorrectly, it may fall and cut, crush or separate body parts.
• Lift the product only with suitable load-bearing equipment.
–Store and transport the product in its original packaging. Observe the weight,
the dimensions and the ambient conditions.
–Take the centre of gravity of the product into consideration.
–Store and transport the product in a horizontal position.
6 Assembly
6.1 Safety
WARNING
Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can
travel or fall uncontrolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them
against falling.
6.2 Unpacking product
1. Open packaging.
2. Remove all transport materials, e.g. foils, caps, cardboard boxes.
3. Remove the product from the packaging and place it on the mounting surface.
4. Dispose of packaging and transport materials.
6.3 Mounting motor
Transverse load on the drive hub
When mounting the motor and motor mounting kit, do not exceed the maximum
transverse load FR of the drive hub, e.g. toothed belt tension when mounting the
parallel kit è 12.1 Technical data, mechanical.
Axial kit EAMM-A Parallel kit EAMM-U
Tab. 1: Overview of motor mountings
Requirement
–Only loosen screws or threaded pins that are described in the directions in the
instruction manuals.
–Sufficient space for reaching and mounting the sealing air connection .
1. Select the motor and motor mounting kit from
Festo
è www.festo.com/catalogue.
If other motors are used: observe the critical limits for forces, torques and
velocities.
2. Fasten motor mounting kit, observe instruction manual
è www.festo.com/sp.
3. Fasten the motor without tension. Support large and heavy motors.
Connect motor cables only on completion of mounting.
6.4 Mounting cylinder
High mechanical loads on the mounting connections
If high parallel torques are applied to the drive system at the same time, this will
result in high mechanical loads at the mounting interfaces.
• If the mounting position is inclined or horizontal with direct fastening, the drive
system will require additional support near the motor mounting.
Requirement
–No collision in the range of motion of the attachment component with motor,
mounting components and sensor components.
–Sufficient space to reach maintenance interfaces.
–Sufficient space for reaching and mounting the sealing air connection.
–Flat mounting surface maximum 0.2 mm over the stroke length of the bearing
surface.
–No distortion or bending when installing the product.
1. Select mounting attachments è www.festo.com/catalogue.
2. Place the mounting attachments on the support points.
3. Tighten retaining screws.
Observe the maximum tightening torque and screw-in depth.
For additional information, contact your local Festo Service.
Direct fastening Profile mounting
EAHF-L2
Flange mounting
EAHH
Swivel mounting
EAHS
Mounting via thread Mounting via profile
groove
Mounting via profile
groove
Mounting via profile
groove
Tab. 2: Overview of mounting components for profile
Adapter kit EAHA Swivel flange SNC...
Mounting via profile groove Mounting via thread (adapter kit EAHA)
Tab. 3: Overview of mounting components for parallel kit
Size 25 32 45 60
Direct fastening
Screw – M4 M5 M6
Max. screw-in depth tmax [mm] – 8 10 12
Max. tightening torque [Nm] – 3 4 5
Adapter kit EAHA
Flange mounting EAHH
Profile mounting EAHF-L2
Swivel mounting EAHS
Swivel flange SNC...
Screw Instruction manual è www.festo.com/sp
Tab. 4: Information for mounting components
6.5 Mounting attachment component
Torque on the Piston Rod
During commissioning and operation, the piston rod may only be operated
without torque.
If external torques occur, an external guide must be used.
Mounting the attachment component on the piston rod
When mounting the attachment component, do not exceed the maximum torque
of the piston rod. The maximum torque of the piston rod may only be used for a
short time during mounting è Tab. 7 Information on attachment components.
Collision-free Torque-free Guide load
Tab. 5: Requirement for attachment components
Requirement:
–No collision in the range of motion of the attachment component with motor,
mounting components and sensor components.
–No transverse load or torque on the piston rod.
Absorb external forces and torques by an external guide.
–Minimise guide load. Short lever arms from the piston rod thread to the
force application points and centre of gravity of the add-on elements.
1. Select accessories è www.festo.com/catalogue.
2. Screw the lock nut onto the male thread of the piston rod or attachment
component.
3. Rotate or place the attachment component on the piston rod.
4. Tighten lock nut.
The tightening torque must not act on the piston rod. Counterhold with a
suitable tool on the spanner flat of the piston rod.
Observe maximum tightening torque.
Fig. 2: Torque-free mounting
When using an additional external guide, ensure that the electric cylinder and
piston rod are aligned exactly parallel.
EPCC-BS-... EPCC-BS-...-F
Mounting via male thread Mounting via female thread
with nut with screw
with lock nut
–Rod eye SGS, CRSGS
–Rod clevis SG, CRSG
–Coupling piece KSG
–Self-aligning rod coupler FK; CRFK
Tab. 6: Overview of attachment components
Size 25 32 45 60
Piston rod
Spanner size [mm] 7 9 10 13ß
Max. torque [Nm] 0.5 1 2 3
Piston rod with male thread EPCC-BS-...
Nut, lock nut M6 M8 M10x1.25 M12x1.25
Piston rod with female thread EPCC-BS-...-F
Screw, lock nut M4 M6 M8 M10
Max. screw-in depth tmax [mm] 10 12 14 16
Tab. 7: Information on attachment components
6.6 Mounting accessories
Requirement
–No collision with mounting and sensor components in the movement space of
the attachment component.
Function
–Protection against uncontrolled overtravel of the end positions.
–Referencing to reference switch or end position.
–Query of end positions or intermediate positions.
–Prevention of hard impacts at the end positions.
–Prevention of contamination in the slots.
1. Select accessories è www.festo.com/catalogue.
2. Mount the sensor (reference or query):
–Mount sensor rail or mounting kit.
–Align sensor and mount it at the switching position.
–Fasten cable.
Instruction manuals è www.festo.com/sp.

Produkt Specifikationer

Mærke: Festo
Kategori: Ikke kategoriseret
Model: EPCC-BS-45-200-3P-A

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