Jackson Conserver XL-E Manual
Jackson
Opvaskemaskine
Conserver XL-E
Læs gratis den danske manual til Jackson Conserver XL-E (64 sider) i kategorien Opvaskemaskine. Denne vejledning er vurderet som hjælpsom af 6 personer og har en gennemsnitlig bedømmelse på 5.0 stjerner ud af 3.5 anmeldelser. Har du et spørgsmål om Jackson Conserver XL-E, eller vil du spørge andre brugere om produktet?
Side 1/64
CONSERVER
INSTALLATION, OPERATION,
AND SERVICE MANUAL
Conserver
®
XL-E/XL-E-LTH/XL HH Manual • 07610-003-92-84-P
CONSERVER
®
XL-E, XL-E-LTH, & XL HH DISHMACHINES
®
MANUFACTURER'S WARRANTY
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN
MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION, FOR A PERIOD OF (1) ONE YEAR FROM DATE OF
PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY.
Jackson WWS agrees under this warranty to repair or replace, at its discretion, any original part which fails under normal use
due to faulty material or workmanship during the warranty period, providing the equipment has been unaltered, and has been
properly installed, maintained, and operated in accordance with the applicable factory instruction manual and failure is reported
to an authorized service agency within the warranty period. This includes the use of factory-specied genuine replacement parts,
purchased directly from a Jackson-authorized parts distributor or service agency. Use of generic replacement parts may create a
hazard and void warranty certication.
The labor to repair or replace such failed part will be paid by Jackson WWS, within the continental United States, Hawaii, and Canada,
during the warranty period provided a Jackson WWS authorized service agency, or those having prior authorization from the factory,
performs the service. Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of
the customer. Labor coverage is limited to regular hourly rates; overtime premiums and emergency service charges will not be paid
by Jackson WWS.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit
switches, pre-rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace these
components is not covered by Jackson WWS.
This warranty is void if failure is a direct result from shipping, handling, re, water, accident, misuse, acts of God, attempted repair by
unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for a purpose other than
originally intended.
TRAVEL LIMITATIONS
Jackson WWS limits warranty travel time to (2) two hours and mileage to (100) one-hundred miles. Jackson WWS will not pay for
travel time and mileage that exceeds this, or any additonal fees—such as those for air or boat travel—without prior authorization.
WARRANTY REGISTRATION
To register your product, go to www.jacksonwws.com or call 1-888-800-5672. Failure to register your product will void the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of (90) ninety days from date of installation or (180) one-hundred-eighty
days from the date of shipment from the factory, whichever occurs rst.
PRODUCT CHANGES AND UPDATES
Jackson WWS reserves the right to make changes in the design and specication of any equipment as engineering or necessity
requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND,
INCLUDING NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE
EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE
NOT SET FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL
JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR DAMAGES IN THE
NATURE OF PENALTIES, ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS, BUT NOT
LIMITED TO, WASH ARMS, RINSE ARMS, OR STRAINERS AT ANYTIME. NOR DOES IT COVER ADJUSTMENTS SUCH
AS, BUT NOT LIMITED TO, TIMER CAMS, THERMOSTATS, OR DOORS BEYOND (30) THIRTY DAYS FROM THE DATE OF
INSTALLATION. IN ADDITION, THE WARRANTY WILL ONLY COVER REPLACEMENT WEAR ITEMS SUCH AS CURTAINS,
DRAIN BALLS, DOOR GUIDES, OR GASKETS DURING THE FIRST (30) THIRTY DAYS AFTER INSTALLATION. ALSO,
NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERICAL) GRADE DETERGENTS,
INCORRECT WATER TEMPERATURE OR PRESSURE, OR HARD WATER CONDITIONS.
i
Revision
Letter
Revision
Date
Made by Applicable ECNs Details
A 1-6-14 MHH 8241 Release to production.
B
8-18-14 KAP 8305 Removed pg 17, updated part on page 20.
C 8-29-14 KAP N/A Updated part on pg. 27.
D 10-14-14 KAP N/A
Added 208 volt schematic on page 32.
Updated available electrical characteristics on pg. 4.
Updated Dimensions pg. 1
Updated part on pg. 29
E 4-6-15 KAP N/A Inserted note pertaining to corner installation pg. 2
F 4-16-15 KAP N/A
Updated hood assembly on pg. 20
Added reed swtich
G 8-25-15 KAP N/A
Added Sleeve Hood Spacer to parts breakdown on pg.
20.
H 9-25-15 KAP N/A Inserted High Hood options throughout manual.
J 2-12-16 JH N/A
Added electrical requirements for 208 V machine.
Replaced schematic on pg. 41 with Rev C.
K 3-2-16 JH N/A
Corrected view on pg. 36 to show the gasket on top.
Updated the view on pg. 27 to show the correct valve.
Added Operating Times to pg. 4.
L 11-5-16 JH 8417
Changed timer from 05945-111-35-32 to 05945-004-11-
78.
Audited manual and corrected all incorrect P/Ns.
Complete update of the manual to new format.
M 2-23-17 JH 8503 Changed inlet plumbing and air-gap to 3/4".
N 8-23-17 JH N/A
Updated CAM Timer Operation, Filling the Wash Tub,
and Deliming Instructions to clarify initial ll and ll
adjustments.
Added drain solenoid assembly to Wash Sump
Assembly Page.
P 12-12-17 JH 8551 Added the XL-E-LTH to the manual.
REVISION HISTORY
ii
The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a call
to our technical support staff.
Please have this manual open
when you call so that our staff
can refer you, if necessary, to
the proper page.
Technical support is not
available on holidays.
Contact technical support toll-
free at 1-888-800-5672.
Technical support is available
to service personnel only.
Conserver
®
XL-E
Door-type dishmachine; chemical-sanitizing, single-rack.
Conserver
®
XL-E-LTH
Door-type dishmachine; chemical-sanitizing, single-rack,
with booster heater.
Conserver
®
XL HH
Door-type dishmachine; chemical-sanitizing, single-rack
with high hood.
NOMENCLATURE
iii
GUIDES
Symbols ......................................................................................................................................1
Abbreviations & Acronyms ..........................................................................................................1
SPECIFICATIONS
XL-E Dimensions ........................................................................................................................2
XL-E-LTH Dimensions ................................................................................................................3
XL HH Dimensions .....................................................................................................................4
Table Dimensions .......................................................................................................................5
Operating Capacities ..................................................................................................................6
Electrical Requirements ..............................................................................................................7
INSTALLATION
Installation Instructions ............................................................................................................... 8
Inspection......................................................................................................................... 8
Unpacking ........................................................................................................................ 8
Leveling............................................................................................................................ 8
Plumbing .......................................................................................................................... 8
Water Supply Connections .............................................................................................. 8
Pressure Regulator .......................................................................................................... 9
Shock Absorber ............................................................................................................... 9
Connecting the Drain Line ............................................................................................... 9
Plumbing Check ............................................................................................................... 9
Electrical Power Connections ........................................................................................ 10
Ventilation ...................................................................................................................... 10
Thermostats ................................................................................................................... 10
Voltage Check ................................................................................................................. 11
Preparing Chemical Feeder Pumps ................................................................................ 11
Priming Chemical Feeder Pumps ...................................................................................11
CAM Timer Operation .................................................................................................... 13
XL-E/XL-E-LTH False Panel Instructions ....................................................................... 15
XL HH False Panel Instructions ..................................................................................... 16
OPERATION
Operating Instructions............................................................................................................... 17
Preparation .................................................................................................................... 17
Power Up ....................................................................................................................... 17
Filling the Wash Tub ...................................................................................................... 17
First Rack ....................................................................................................................... 18
Ware Preparation ........................................................................................................... 18
Washing a Rack of Ware ............................................................................................... 18
Operational Inspection ................................................................................................... 18
Shutdown & Cleaning .................................................................................................... 19
Deliming Instructions ................................................................................................................ 21
TABLE OF CONTENTS
iv
TABLE OF CONTENTS
MAINTENANCE
Preventative Maintenance ........................................................................................................ 22
TROUBLESHOOTING
Common Problems ................................................................................................................... 23
PARTS
XL-E Control Box ......................................................................................................................25
XL-E-LTH Control Box .............................................................................................................. 27
XL HH Control Box ...................................................................................................................29
Chemical Feeder Pump Components ......................................................................................32
XL-E Hood Assembly ...............................................................................................................34
XL-E-LTH Hood Assembly ........................................................................................................36
XL HH Hood Assembly .............................................................................................................38
XL-E/XL-E-LTH Door Assembly ...............................................................................................40
XL HH Door Assembly .............................................................................................................. 42
Wash Arm Assembly .................................................................................................................44
Wash Manifold Assembly .........................................................................................................45
Tub Assembly ...........................................................................................................................46
Wash Sump Assembly ..............................................................................................................47
Spillway Assembly ....................................................................................................................48
Pump & Motor Assembly ..........................................................................................................49
XL-E-LTH Booster Tank Assembly ...........................................................................................50
Frame Assembly .......................................................................................................................52
Miscellaneous Parts .................................................................................................................53
SCHEMATICS
XL-E/XL HH 115 V, 60 Hz, 1-Phase .......................................................................................... 54
XL-E/XL HH 208 V, 60 Hz, 1-Phase ......................................................................................... 55
XL-E-LTH 208/230 V, 60 Hz, 1/3 Phase ................................................................................... 56
iv
07610-003-92-84-P
1
GUIDES
GUIDES
SYMBOLS
!
CAUTION
!
WARNING
NOTICE
- risk of injury to personnel.
- risk of damage to equipment.
- risk of electrical shock.
- lockout electrical power.
- reference data plate.
- important note.
i
- caustic chemicals.
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
NFPA - National Fire Protection Association
NPT - National Pipe Thread
PSI - Pounds per Square Inch
V - Volts
07610-003-92-84-P
2
E1 MAIN ELECTRICAL CONNECTION (1 1/8” HOLE)
(Located on back of control box)
W MAIN INLET WATER CONNECTION (3/4" NPT)
D DRAIN CONNECTION (2” NPT)
DET DETERGENT BULKHEAD ACCESS (7/8” HOLE)
SAN SANITIZER INLET
RA RINSE-AID INLET
1 (24.63 mm)
13 1/4 (337.18 mm)
29 1/2 (750.28mm)
78 (1981.20 mm)
WITH DOORS
OPEN
W
65 (1649.52 mm)
13 (330.20 mm)
D
8 7/8 (224.11 mm)
2 1/2 (62.57 mm)
29 1/2 (748.82 mm)
56 7/8 (1444.05 mm)
DET
SAN
RA
E1
ALL VERTICAL DIMENSIONS ARE
+/-
1
2" FROM FLOOR
30 3/8 (772.63 mm)
33 1/2 (852.45 mm)
6 3/4 (171.45 mm)
6 (152.40 mm)
17 1/4 (438.15 mm)
XL-E DIMENSIONS
SPECIFICATIONS
All dimensions from the oor can be increased
1 1/2" using the machine's adjustable feet.
CONSERVER XL-E HH
13 in
[328 mm]
5
3
4
in
[146 mm]
79
1
2
in
[2019 mm]
DOORS OPEN
29
1
2
in
[748 mm]
76 in
[1928 mm]
W
DET
SAN
RA
67
3
4
in
[1721 mm]
2
1
2
in
[63 mm]
9
3
4
in
[248 mm]
29
1
4
in
[743 mm]
E1
6
3
4
in
[174 mm]
24
1
2
in
[620 mm]
33
1
2
in
[853 mm]
31 in
[787 mm]
13
1
4
in
[339 mm]
1 in
[24 mm]
4 in
[102 mm]
MINIMUM
4 in
[102 mm]
MINIMUM
CONSERVER XL-E HH
13 in
[328 mm]
5
3
4
in
[146 mm]
79
1
2
in
[2019 mm]
DOORS OPEN
29
1
2
in
[748 mm]
76 in
[1928 mm]
W
DET
SAN
RA
67
3
4
in
[1721 mm]
2
1
2
in
[63 mm]
9
3
4
in
[248 mm]
29
1
4
in
[743 mm]
E1
6
3
4
in
[174 mm]
24
1
2
in
[620 mm]
33
1
2
in
[853 mm]
31 in
[787 mm]
13
1
4
in
[339 mm]
1 in
[24 mm]
4 in
[102 mm]
MINIMU
M
4 in
[102 mm]
MINIMUM
07610-003-92-84-P
3
E1 MAIN ELECTRICAL CONNECTION (1 1/8” HOLE)
(Located on back of control box)
W MAIN INLET WATER CONNECTION (3/4" NPT)
D DRAIN CONNECTION (2” NPT)
DET DETERGENT BULKHEAD ACCESS (7/8” HOLE)
SAN SANITIZER INLET
RA RINSE-AID INLET
1 (24.63 mm)
13 1/4 (337.18 mm)
29 1/2 (750.28mm)
78 (1981.20 mm)
WITH DOORS
OPEN
W
65 (1649.52 mm)
13 (330.20 mm)
D
8 7/8 (224.11 mm)
2 1/2 (62.57 mm)
29 1/2 (748.82 mm)
56 7/8 (1444.05 mm)
DET
SAN
RA
E1
ALL VERTICAL DIMENSIONS ARE
+/-
1
2" FROM FLOOR
30 3/8 (772.63 mm)
33 1/2 (852.45 mm)
6 3/4 (171.45 mm)
6 (152.40 mm)
17 1/4 (438.15 mm)
XL-E-LTH DIMENSIONS
SPECIFICATIONS
All dimensions from the oor can be increased
1 1/2" using the machine's adjustable feet.
CONSERVER XL-E HH
13 in
[328 mm]
5
3
4
in
[146 mm]
79
1
2
in
[2019 mm]
DOORS OPEN
29
1
2
in
[748 mm]
76 in
[1928 mm]
W
DET
SAN
RA
67
3
4
in
[1721 mm]
2
1
2
in
[63 mm]
9
3
4
in
[248 mm]
29
1
4
in
[743 mm]
E1
6
3
4
in
[174 mm]
24
1
2
in
[620 mm]
33
1
2
in
[853 mm]
31 in
[787 mm]
13
1
4
in
[339 mm]
1 in
[24 mm]
4 in
[102 mm]
MINIMUM
4 in
[102 mm]
MINIMUM
CONSERVER XL-E HH
13 in
[328 mm]
5
3
4
in
[146 mm]
79
1
2
in
[2019 mm]
DOORS OPEN
29
1
2
in
[748 mm]
76 in
[1928 mm]
W
DET
SAN
RA
67
3
4
in
[1721 mm]
2
1
2
in
[63 mm]
9
3
4
in
[248 mm]
29
1
4
in
[743 mm]
E1
6
3
4
in
[174 mm]
24
1
2
in
[620 mm]
33
1
2
in
[853 mm]
31 in
[787 mm]
13
1
4
in
[339 mm]
1 in
[24 mm]
4 in
[102 mm]
MINIMU
M
4 in
[102 mm]
MINIMUM
9
3
4
(247.65mm)
13 (330.20mm)
60 (1524mm)
29 1/2 (748.82mm)
56 7/8 (1444.05mm)
2 1/2 (62.57mm)
78 (1981.20mm)
WITH DOORS
OPEN
DET
SAN
RA
D
W
07610-003-92-84-P
7
All electrical ratings provided in this manual are for reference only. Always refer to the machine data plate to get exact
electrical information for this machine. All electrical work performed on machines should be done in accordance with
applicable local, state, territorial, and national codes. Work should only be performed by qualied electricians and
authorized service agents.
Note that all electrical wiring used in this series of machines must be rated, at a minimum, for 212 °F (100 °C), and that only
copper conductors must be used.
Where applicable, heating element amperage draws have been adjusted for the assumed input voltage. The manufacturer
assumes incoming voltages will be either 115, 208, 230, or 460 Volts. Some heating elements used in the machines are rated
for other voltages, such as 240 Volts and 480 Volts. Always verify the amperage draw of the machine in operation when
sizing circuit protection.
Available Electrical Characteristics:
Conserver
®
XL-E/XL HH
Electrical Characteristics
VOLTS 115 208
PHASE 1 1
FREQ 60 60
WASH
MOTOR
AMPS
10.0 A 5.0 A
TOTAL
LOAD
10.0 A 5.0 A
NOTICE
i
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
Conserver
®
XL-E-LTH
Electrical Characteristics
VOLTS 208 230 208 230
PHASE 1 1 3 3
FREQ 60 60 60 60
WASH
MOTOR
AMPS
5.0 A 5.0 A 5.0 A 5.0 A
RINSE
HEATER
AMPS
43.3 A 47.8 A 25.0 A 27.7 A
TOTAL
LOAD
48.3 A 52.8 A 30.0 A 32.7 A
07610-003-92-84-P
8
INSTRUCTIONS
INSTALLATION
Before installing the unit, check the packaging and machine for damage. If the
packaging is damaged, the machine might also be damaged. If there is damage to
both the packaging and machine, do not throw away the packaging. The dishmachine
has been inspected and packed at the factory and is expected to arrive to you in new,
undamaged condition. However, rough handling by carriers or others might result in
damage to the unit while in transit. If so, do not return the unit to the manufacturer;
instead, contact the carrier and ask them to send a representative to the site to inspect
the damage and complete an inspection report. You must contact the carrier and the
dealer that sold you the unit within 48 hours of receiving the machine.
While removing the machine from the packaging, ensure that there are no missing
parts. If an item is missing, contact the manufacturer immediately.
The dishmachine must be level in its operating location to prevent damage to the
machine during operation and to ensure the best results. The unit comes with four
adjustable bullet feet, which can be turned using a pair of channel locks (or by hand if
the unit can be raised safely). Ensure that the unit is level from side-to-side and front-to-
back before making any connections.
Plumbing connections must comply with all applicable local, state, and national
plumbing codes. The plumber is responsible for ensuring that the incoming water line
is thoroughly ushed before connecting it to any component of the dishmachine. It is
very important to remove all foreign debris from the water line that might potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of
foreign matter left in the water line—and any expenses resulting from this fouling—are
not the responsibility of the manufacturer.
A water hardness test must be performed. A hardness test kit can be found on the
warning tag that is attached to the incoming plumbing connection on the back of the
machine. If water hardness is higher than 3 GPG, install a water softener or install
the optional HTS-11 (scale prevention and corrosion control). Please contact the
manufacturer to purchase the HTS-11.
If water hardness is higher than 3 GPG and a water softener is not being used, install
the HTS-11 into the water line before the dishmachine’s incoming water connection
point using copper pipe. Observe proper inlet/outlet water directions. Flow directions
are molded into the top of the head. It is recommended that a water shut-off valve
be installed before installing the HTS-11 to allow access for service. Plumb from the
HTS-11 outlet to the incoming water connection point using copper pipe (or order the
exible hose kit offered by manufacturer).
INSPECTION
LEVELING
UNPACKING
PLUMBING
Do not throw away the
container if damage is
evident!
The plumber MUST ush
the incoming water line!
WATER SUPPLY
CONNECTION:
WATER HARDNESS
HIGHER THAN
3 GPG
A water hardness test
must be performed.
07610-003-92-84-P
10
Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supplies and place a tag at the disconnect switch to
indicate that you are working on the circuit.
Refer to the data plate for machine operating requirements, machine voltage, total
amperage load, and serial number.
The main power terminal blocks (for the dishmachine and for the rinse booster
heater, if applicable) are located at the top of the machine. You will have to remove
the top cover to access these connections. Route incoming power lines within
conduit that will connect via ttings to the pre-punched holes in the back of the
Control Box. Install power and ground wires to lugs as indicated by the appropriate
decals in the control box. Use copper conductors only. Use of an anti-oxidation agent
is permissible on the power connections. Tighten all connections.
Verify the incoming voltage matches the voltage indicated on the decal next to the
incoming power pre-punched hole.
It is recommended that “DE-OX” or similar anti-oxidation agent be used on
all power connections.
The dishmachine should be located with an adequate exhaust hood or ventilation
system with provisions for venting. This is essential to permit efcient removal of
the condensation exhaust. Ensure that the exhaust system complies with applicable
codes and standards.
Any damage that is caused by steam and/or moisture due to improper ventilation
is NOT covered under the warranty.
Dishmachine ventilation requirements:
200 CFM
The exhaust system must be sized to handle this volume for the dishmachine to
operate properly.
The thermostats on this dishmachine have been set at the factory. They should only
be adjusted by an authorized service agent.
ELECTRICAL POWER
CONNECTIONS
Disconnect electrical
power at the breaker or
disconnect switch and
tag-out in accordance with
procedures and codes.
VENTILATION
NOTICE
i
INSTRUCTIONS
INSTALLATION
THERMOSTATS
NOTICE
07610-003-92-84-P
12
INSTRUCTIONS
INSTALLATION
PRIMING CHEMICAL
FEEDER PUMPS
5. Rinse-aid is dispensed as required into the nal rinse. The amount of rinse-aid
might need to be adjusted depending on water hardness and results.
6. Sanitizer is dispensed into the nal rinse. The amount of sanitizer might need to
be adjusted depending on the concentration and type of sanitizer used.
7. Refer to CAM Timer Operation section for instructions on adjusting the chemical
feeder pumps.
WARNING! Some of the
chemicals used in
dishwashing might cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any contact with skin
occurs, immediately
follow the treatment
instructions provided
with the chemicals.
!
WARNING
07610-003-92-84-P
13
The CAM timer is a 1-minute, 30-second, 8-CAM timer that controls the operation of
the dishmachine. The following is a description of the setpoints for each CAM and the
function of each switch.
FUNCTION: When the machine is in operation mode the notch is in the home
position. The machine will remain idle until the door is opened, then CAM 1 moves
to the start position and holds until the door is closed. The closing of the door will
start the next cycle. The CAM will rotate a complete cycle and return to the home
position and hold.
FUNCTION: The wash CAM works off the normally-open contacts of CAM 3. This
requires the microswitch to be held closed by the CAM. It will close and energize
the wash pump two seconds after the cycle switch is activated. The pump will
operate through the wash cycle then shut down for the dwell period. As the CAM
rotates, it energizes the pump for the rinse cycle. When CAM 1 reaches its home
position it will de-energize CAM 3, shutting down the wash pump.
The last 5 CAMs are adjustable. The following instructions will require that the timer
position have the CAMs to the front and the motor to the left as shown below.
FUNCTION: The drain solenoid CAM works off the normally-closed contacts
of CAM 4. When the cycle starts, the switch is held open until it drops into the notch
of the CAM. This energizes the drain solenoid, which drains the machine. After a
12-second delay, the CAM reverses the switch, de-energizing the drain solenoid.
This CAM might need adjusted depending on water pressure. The drain solenoid
must remain open long enough to drain the machine.
SETTINGS: The right side of CAM 4 must be set to pick up the switch just before
the wash/rinse cycle CAM switch drops. It will hold the drain solenoid open to drain
the tank during the dwell period. Adjustments to drain time are made with the left side
of CAM 4. The CAM must be moved back into the wash time until all water is being
drained from the machine.
CAM TIMER
OPERATION
CAM 1 is a cut CAM with
a single notch that serves
as the cycle control.
CAM 3 is a cut CAM that
provides the wash cycle
timing.
CAM 4 is an adjustable
CAM that controls the
drain valve.
INSTRUCTIONS
INSTALLATION
CAM 2 is the reset CAM.
CAMs
CYCLE
RESET
WASH
DRAIN
FILL
SANITIZER
DETERGENT
RINSE-AID
07610-003-92-84-P
14
FUNCTION: The ll solenoid CAM works off the normally-closed contacts
of CAM 5. The switch is held open by the CAM until it drops into the notch of the
CAM. This energizes the ll solenoid, which starts lling the machine with water.
After a 10-second delay, the CAM reverses the switch, de-energizing the ll
solenoid. This CAM might need adjusted depending on water pressure. The ll
solenoid must remain open long enough to ll the machine to the correct level (see
Filling the Wash Tub section).
SETTINGS: The right side of CAM 5 must be set to allow the switch to drop
two seconds before the drain solenoid is de-energized to ensure the detergent
residue is ushed from the machine. It will hold the ll solenoid open until the CAM
switch arm is raised. At that time the ll solenoid is de-energized, shutting off the
incoming water. If the tub isn't lled to the correct level, the ll time needs adjusted.
Adjustments to ll time are made with the left side of CAM 5. To increase the water
level, open the notch of the CAM. To decrease the water level, close the notch.
FUNCTION: The sanitizer pump CAM works off the normally-closed contacts of
CAM 6. The switch is held open by the CAM until it drops into the notch of the CAM.
This energizes the sanitizer pump. The time the pump remains energized must be
determined in the eld to suit water conditions and the chemical used.
SETTINGS: The left side of CAM 6 must be set to allow the switch to drop in past
the starting point of the ll CAM and after the drain solenoid has closed. Adjustments
to sanitizer time are made with the right side of CAM 6. To increase the sanitizer
time, open the notch of the CAM. To decrease, close the notch in small increments
until the correct level is reached.
FUNCTION: The detergent pump CAM works off the normally-closed contacts of
CAM 7. The switch is held open by the CAM until it drops into the notch of the CAM.
This energizes the detergent pump. The time the pump remains energized must be
determined in the eld to suit water conditions and the chemical used.
SETTINGS: The left side of CAM 7 must be set to drop in past the starting point of
the wash pump CAM. Adjustments to detergent time are made with the right side of
CAM 7. To increase the detergent time, open the notch of the CAM. To decrease,
close the notch in small increments until the correct level is reached.
FUNCTION: The rinse-aid pump CAM works off the normally-closed contacts of
CAM 8. The switch is held open by the CAM until it drops into the notch of the CAM.
This energizes the rinse-aid pump. The time the pump remains energized must be
determined in the eld to suit water conditions and the chemical used.
SETTINGS: The left side of CAM 8 must be set to drop in past the starting point of
the ll CAM after the drain solenoid has closed. Adjustments to rinse-aid time are
made with the right side of CAM 8. To increase the rinse-aid time, open the notch of
the CAM. To decrease, close the notch in small increments until the correct level is
reached.
CAM TIMER
OPERATION
CAM 6 is an adjustable
CAM that controls the
sanitizer pump.
CAM 7 is an adjustable
CAM that controls the
detergent pump.
CAM 8 is an adjustable
CAM that controls the
rinse-aid pump.
INSTRUCTIONS
INSTALLATION
CAM 5 is an adjustable
CAM that controls the ll
valve and the amount of
water used.
For lowest energy use,
adjust CAM 5 so water
level matches level
shown in Filling the
Wash Tub section.
07610-003-92-84-P
18
The rst rack of ware that you place into the unit can have the effect of quickly
reducing the temperature of the wash tank. This is because you are introducing
cold materials into the dishmachine and the unit has to circulate water to activate
the heating cycle. You might have to run the rst rack through the unit again. Any
time the unit has not been operated for an extended period of time this is possible,
but unlikely. This is usually dependent on the type of ware you are using, its
temperature, and the ambient temperature of the kitchen area. To ensure proper
operation, always observe the temperatures of the wash and rinse when rst
starting the unit.
Proper preparation of ware is essential for the smooth, efcient operation of your
dishmachine. If done properly, you can expect to have fewer re-washes and use
substantially less detergent. Any ware placed inside the machine should have all
solid food waste and scraps removed. It is recommended that ware also be sprayed
down before being placed in the dishmachine.
Place cups and glasses upside-down in racks so they don't hold water during the
cycle. Presoak atware in warm water to assist in removing food. Load plates and
saucers in the same direction, with the food surface facing the unload end of the
machine.
To wash a rack, open the door completely (avoid hot water dripping from the doors)
and slide the rack into the unit. Close the doors and the unit will start automatically.
Once the cycle is completed, open the door (again careful of the dripping hot water)
and remove the rack of clean ware. Replace with a rack of soiled ware and close the
doors. The process then repeats itself.
Based upon usage, the pan strainer might become clogged with soil and debris
as the workday progresses. Operators should regularly inspect the pan strainer to
ensure it has not become clogged. If the strainer becomes clogged, it will reduce the
washing capability of the machine. Instruct operators to clean out the pan strainer at
regular intervals or as required by workload.
FIRST RACK
WARE
PREPARATION
WASHING A
RACK OF WARE
OPERATIONAL
INSPECTION
OPERATING INSTRUCTIONS
OPERATION
3. Verify that the drain stopper is preventing the wash tub water from pouring out
excessively. There might be some slight leakage from the drain hole. Verify that
there are no other leaks on the unit before proceeding any further.
4. The wash tub must be completely lled before operating the wash pump to
prevent damage to components.
5. Once the wash tub is lled, the unit is ready for operation.
FILLING THE
WASH TUB
On the XL-E-LTH, choose
the Normal, Medium,
or Heavy cycle before
opening the door.
07610-003-92-84-P
19
SHUTDOWN &
CLEANING
1. Turn machine off by flipping the “OFF/ON/FILL” switch to the “OFF” position.
2. Open the door.
3. Remove the drain stopper and allow tub to drain.
4. Remove the sump strainer and pan strainer.
5. Use a hand-scraper to scrape foodsoil into a trash basket.
6. Rinse and replace.
7. Unscrew the wash/rinse arms from their manifolds.
OPERATING INSTRUCTIONS
OPERATION
!
WARNING
WARNING! Wash tank
water could be hot.
07610-003-92-84-P
20
OPERATING INSTRUCTIONS
OPERATION
8. Verify the nozzles and arms are free from obstruction. If clogged, remove end-
caps, clean nozzles with a brush, and flush with fresh water.
9. Replace end-caps and ensure they have been tightened.
10. Spray or wipe out interior of machine.
11. Replace wash/rinse arms.
12. Ensure sump strainer and scrap screen are clean and securely in place.
13. Use stainless steel polish to clean and protect the outside of the dishmachine.
SHUTDOWN &
CLEANING
07610-003-92-84-P
21
1. Follow Filling the Wash Tub section.
2. Add deliming solution per chemical supplier’s instructions.
3. Close the door.
4. Flip the NORMAL/DELIME switch on the back of the control box to DELIME.
5. Run machine the period of time recommended by chemical supplier.
6. Wait ve minutes, then inspect the inside of the machine. If the machine is not
delimed, run again.
7. Flip the NORMAL/DELIME switch to NORMAL.
8. Run two cycles to remove residual deliming solution.
9. Drain and re-ll the machine.
CAUTION! This equipment is not recommended for use with deionized water or
other aggressive uids. Use of deionized water or other aggressive uids will
result in corrosion and failure of materials and components. Use of deionized water
or other aggressive uids will void the manufacturer’s warranty.
DELIMING INSTRUCTIONS
OPERATION
DELIMING
!
CAUTION
07610-003-92-84-P
22
The manufacturer highly recommends that any maintenance and repairs not specically
discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL.
Performing maintenance on your dishmachine may void your warranty, lead to larger
problems, or even cause harm to the operator. So if you have a question or concern, do
not hesitate to contact a QUALIFIED SERVICE AGENCY.
By following the operating and cleaning instructions in this manual, you should get the most
efcient results from your machine. As a reminder, here are some steps to take to ensure
that you are using the dishmachine the way it was designed to work:
1. Ensure that the water temperatures match those listed on the machine data plate.
There can be a variety of reasons why your water temperature could be too low.
2. Ensure that all strainers are clean and secruely in place before operating the machine.
When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers
with a rag and rinse under a faucet if necessary. Use a toothpick to dislodge any
stubborn debris.
3. Ensure that all wash/rinse arms are secure in the machine before operating.
4. Ensure that the drain stopper is in position before operating.
5. Remove as much soil from ware as possible before loading into racks.
6. Do not overll racks.
7. Ensure that glasses are placed upside-down in the rack.
8. Ensure that all chemicals being injected into machine have been veried as being at
the correct concentrations.
9. Clean out the machine at the end of every workday per the Shutdown and Cleaning
section of this manual.
10. Follow all safety procedures, whether listed in this manual or put forth by local, state,
or national codes/regulations.
PREVENTATIVE
MAINTENANCE
i
PREVENTATIVE MAINTENANCE
MAINTENANCE
07610-003-92-84-P
23
PROBLEM POSSIBLE CAUSE REMEDY
Dishmachine will not run,
no voltage at wash relay
terminals L1 and T1.
1. Service disconnect switch
off or faulty.
2. Branch circuit breaker
tripped/fuse blown.
3. Loose or broken connection
to dishmachine.
1. Turn disconnect on.
2. Reset or replace.
3. Tighten or replace connections.
Machine will not run in “ON”
position or in Delime mode.
1. Door switch is defective.
2. Faulty OFF/ON/FILL switch.
3. Faulty NORMAL/DELIME
switch.
1. With door open, check for voltage between
ORANGE/WHITE door switch and neutral.
If 120 V, replace the door switch.
2. With switch ON, check voltage between BLACK
and WHITE/BLACK wires to switch. Replace the
switch if 120 V.
3. In the NORMAL position, check the voltage between
WHITE/BLACK and WHITE/RED wires to switch.
If 120 V, replace the switch.
Machine lls continuously
even with no power
applied to the machine.
Water inlet solenoid valve
allowing water into machine.
1. Check water pressure during ll, pressure must
be 15 PSI.
2. Repair or replace water inlet solenoid valve.
Dishmachine runs
continuously in the
wash cycle.
1. Machine is in Delime mode.
2. Possible issue with CAM timer.
1. Flip NORMAL/DELIME switch to NORMAL mode.
2. Contact the manufacturer.
Dishmachine will not
hold water.
1. Faulty drain ball.
2. Obstructed drain hole.
3. Drain linkage is binding.
1. Replace drain ball.
2. Clear obstruction from drain.
3. Repair damaged drain mechanism parts.
Dishmachine will not ll,
other functions work.
1. Y-strainer clogged.
2. Incoming water to unit is
turned off.
3. Faulty OFF/ON/FILL switch.
4. Faulty solenoid coil.
1. Clean strainer screen.
2. Turn on water to the machine.
3. Depress switch, measure between BLACK and
WHITE/GREEN wires. If 120 V, replace switch.
4. If coil has voltage but no continuity, replace solenoid.
COMMON PROBLEMS
TROUBLESHOOTING
07610-003-92-84-P
25
1
11
19
28
18
10
9
8
7
4
3
2
4
5
9 9
15
16
17
27
25
26
22
24
12
13
14
20
21
23
29
XL-E CONTROL BOX
PARTS
19a
07610-003-92-84-P
27
XL-E-LTH CONTROL BOX
PARTS
D
ITEM QTY DESCRIPTION PART NUMBER
XL-E-LTH Control Box Complete Assembly 05700-004-49-01
1 1 Box, Control Assembly 05700-004-49-02
2 1 Bracket, Terminal Block 05700-004-51-59
3 2 Bracket, Pressure Switch 05700-004-08-99
4 1 Bracket, Timer Mounting 05700-004-08-77
5 2 Chemical Feeder Pump Assembly, 36 RPM 05700-003-78-74
6 1 Chemical Feeder Pump Assembly, 14 RPM 05700-003-31-86
7 1 Timer, Wash Cycle Delay 05945-002-13-78
07610-003-92-84-P
29
DETAIL A
PUMP INSTALLATION
DETAIL
A
(2 PLC'S)
(4 PLC'S)
(3 PLC'S)
(3 PLC'S)
(2 PLC'S)
(2 PLC'S)
(6 PLC'S)
(6 PLC'S)
(4 PLC'S)
(2 PLC'S)
(2 PLC'S)
(2 PLC'S)
(4 PLC'S)
(3 PLC'S)
(2 PLC'S)
(4 PLC'S)
39
19
16
15
4
18
13
1
30
26
2
24
34
32
3
5
6
23
38
20
27
14
14
33
28
13
35
13
37
10
14
8
13
11
12
21
31
25
13
14
29
13
9
REMOVE COVER FROM PUMP AND
(ATTACH THE 8-32 FLAT HEAD SCREW)
TO PUMP MOTOR INSIDE CONTROL BOX
COVER AND SCREWS
HOUSING
36
22
7
22
58
59
XL HH CONTROL BOX
PARTS
40
35a
07610-003-92-84-P
30
ITEM QTY DESCRIPTION PART NUMBER
High Hood Control Box Complete Assembly 05700-004-25-41
1 1 Control Box Weldment 05700-003-81-49
2 3 Light, Red 05945-504-07-18
3 1 Light, Green 05945-504-08-18
4 1 Switch, Carling 05930-301-21-18
5
1 Counter, 115 V 05990-111-35-38
1 Counter, 208 V 05990-111-47-42
6 2 Screw, 4-40 x 1/4" Phillips Pan Head w/Washer 05305-002-32-38
7 1
Chemical Feeder Pump Assembly, 14 RPM (208 V Units)
Chemical Feeder Pump Assembly, 14 RPM (115 V Units)
05700-003-31-86
05700-003-25-03
8 1 Block, Altech Terminal 05940-500-09-61
9
1 Contactor, 115 V 05945-109-05-69
1 Contactor, 208 V 05945-002-74-20
10 1 Terminal Board 05940-021-94-85
11 1 Lug, Panduit Ground 05940-200-76-00
12 1 Spacer, Terminal Block 05700-011-40-05
13 18 Nut, Lock 10-24 SS Hex w/Nylon Insert 05310-373-01-00
14 11 Nut, Lock 6-32 Hex w/Nylon Insert 05310-373-03-00
15 1 Fitting, T&B 1/2" Plastic 05975-011-45-13
16 2 Fitting, T&B 1/2" 45-degree Plastic 05975-011-45-23
17 1 Decal, Copper Conductors 09905-011-47-35
18 1 Decal, Delime/Normal 09905-011-34-96
19 1 Grommet, 7/8" Split Helco 05975-200-40-00
20 1 Grommet, 1/2" OD x 0.38" ID 05325-011-46-73
21 1 Decal, Power Connection 09905-011-47-64
22 2
Chemical Feeder Pump Assembly, 36 RPM (208 V Units)
Chemical Feeder Pump Assembly, 36 RPM (115 V Units)
05700-003-78-74
05700-003-25-02
23 1 Switch, Carling 05930-111-38-79
24 1 Lock, Control Box 05340-102-01-00
25 2 Switch, Pressure 06685-003-36-13
26 3 Switch, Prime 05930-011-49-54
27 1 Decal, Lower Control 09905-004-00-06
28 1 Bracket, Timer Mounting 05700-004-08-77
29
1 Relay, Pole 115 V 05945-111-35-19
1 Relay, Pole 208 V 05945-111-47-51
XL HH CONTROL BOX
PARTS
07610-003-92-84-P
33
ITEM QTY DESCRIPTION PART NUMBER
1 1 Rear Housing 04320-111-37-09
2
1
Motor, 14 RPM 115 V Rinse-aid Feeder Pump 04320-111-35-13
Motor, 14 RPM 208/230 V, Rinse-aid Feeder Pump 04320-111-47-46
1
Motor, 36 RPM 115 V, Detergent/Sanitizer Feeder Pump 04320-111-35-14
Motor, 36 RPM 208/230 V, Detergent/Sanitizer Feeder Pump
04320-111-47-47
3 2 Screw, 8-32 x 1/2” Phillips Flat Head 05305-011-37-06
4 1 Tube, 3/16" x 8” Clear Tygoprene 05700-003-22-89
5 1 Roller, White 04320-002-82-28
6 4 Screw, 6-32 x 3/4” Phillips Pan Head 05305-011-37-05
7 1 Front Housing 04320-111-37-08
8 4 Screw, 8-32 x 3/8” Flat Head 05305-011-37-07
CHEMICAL FEEDER PUMP COMPONENTS
PARTS
07610-003-92-84-P
35
1 1
Control Box Assembly, 115 V
Control Box Assembly, 208 V
05700-004-01-65
05700-004-16-66
2 1 Hood, Weldment 05700-004-08-68
3 10 Locknut, 1/4-20 with Nylon Insert 05310-374-01-00
4 2 Hood Support 05700-002-78-99
5 6 Bolt, 1/4-20 x 1/2” 05305-274-02-00
6 12 Washer, SS 1/4” 05311-174-01-00
7 2 Bracket, Cantilever Support 09515-003-15-64
8 6 Wear Button 05700-011-88-01
9 1 Bracket, Plumbing Support 05700-003-24-25
10 1 Y-Strainer, 3/4" NPT Brass 04730-717-02-06
11 1 Nipple, 3/4" x 3” Brass 04730-011-38-29
12 1
Solenoid Valve, 3/4”, 115 V
Solenoid Valve, 3/4”, 208 V
04810-100-53-00
04810-100-03-18
13 1 Elbow, 3/4” Street Brass 04730-206-04-34
14 1 Air-gap 05700-004-34-42
15 1 Gasket, Air-gap 05330-002-14-48
16 1 Reed Switch 05930-002-36-80
17 4 Spacer, Sleeve Hood 05700-003-55-15
18 1 Nipple, 3/4" x 1 3/8" Brass 04730-207-34-00
ITEM QTY DESCRIPTION PART NUMBER
XL-E HOOD ASSEMBLY
PARTS
Machines with serial numbers before 17C331529 have 1/2" plumbing. Click here to open the manual which
shows the 1/2" plumbing.
NOTICE
Produkt Specifikationer
| Mærke: | Jackson |
| Kategori: | Opvaskemaskine |
| Model: | Conserver XL-E |
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