Polaris Pro XD 2000D AWD (2021) Manual

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OWNER’S

MANUAL

For Maintenance and Safety

POLARIS PRO XD

2021

WARNING

Operating, servicing, and maintaining a passenger vehicle or off-road

vehicle can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. o minimize T

exposure, avoid breathing exhaust, do not idle the engine exce t as p

necessary, service your vehicle in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

!WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

For videos and more information

about a safe riding experience with

your Polaris vehicle, scan this QR

Code® with your smartphone.

WARNING

Breathing diesel engine exhaust exposes you to chemicals known to the

State of California to cause cancer and birth defects or other reproductive

harm. Always start and operate the engine in a well ventilated area. If in

an enclosed area, vent the exhaust to the outside. Do not modify or

tamper with the exhaust system. Do not idle the engine except as

necessary.

For more information go to www.P65Warnings.ca.gov/diesel.

2021 Owner’s Manual

POLARIS PRO XD 2000D AWD

POLARIS PRO XD 4000D AWD

Unless noted, trademarks are the property of Polaris, Inc.

Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a

registered trademark of Nye Lubricants, Inc. Tread Lightly® is a registered

trademark of the United States Department of Agriculture. QR Code® is a

registered trademark of DENSO WAVE INCORPORATED. WD-40® is

registered to WD-40 Manufacturing Company.

based on the latest product information at the time of publication. Due to

constant improvements in the design and quality of production components,

some minor discrepancies may result between the actual vehicle and the

information presented in this publication. Depictions and/or procedures in this

publication are intended for reference use only. No liability can be accepted

for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or

procedures contained within, whether whole or in part, is expressly

prohibited.

The original instructions for this vehicle are in English. Other languages are

provided as translations of the original instructions.

Printed in U.S.A.

9940219 R01

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide

family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for

the latest news, new product introductions, upcoming events, career

opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational

products. We believe POLARIS sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of experience

have gone into the engineering, design, and development of your POLARIS

vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your manual contains

instructions for minor maintenance, but information about major repairs is

outlined in the POLARIS Service Manual and can be performed by a factory

certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total

satisfaction. Your POLARIS dealership can perform all of your service needs

during and after the warranty period.

For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/

owners-manuals.

WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7

Safety . . . . . . . . . . . . . . . . . . . . . . 11

Features and Controls . . . . . . . . . . . . . . 33

Operation . . . . . . . . . . . . . . . . . . . . 63

Winch Guide. . . . . . . . . . . . . . . . . . . 89

Emission Control Systems . . . . . . . . . . . . . 99

Maintenance . . . . . . . . . . . . . . . . . . 101

Specifications . . . . . . . . . . . . . . . . . . 167

POLARIS Products . . . . . . . . . . . . . . . . 171

Troubleshooting . . . . . . . . . . . . . . . . . 173

Warranty . . . . . . . . . . . . . . . . . . . . 177

Maintenance Log . . . . . . . . . . . . . . . . 189

INTRODUCTION

IMPORTANT INFORMATION

WARNING

Failure to follow the warnings contained in this manual can result in severe

injury or death.

This vehicle is not a toy and can be hazardous to operate. This vehicle handles

differently than other vehicles. A collision or rollover can occur quickly, even

during routine maneuvers, if you fail to take proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and

operating procedures before operating the vehicle. Keep this manual with

the vehicle at all times.

• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least 16 years

of age and have a valid driver’s license to operate this vehicle.

• No person under the age of 12 may ride as a passenger in this vehicle.

• Never permit a guest to operate this vehicle unless the guest has read this

manual and all product labels.

• Always keep hands, feet, and all other body parts inside the vehicle at all

times.

• Always wear the proper clothing when operating or riding in this vehicle. All

riders should wear substantial footwear, long pants, and a close-fitting shirt.

A hard hat or helmet and approved eye protection are recommended when

appropriate for riding or working conditions.

• Never operate this vehicle under the influence of drugs or alcohol, as these

conditions impair judgement and the operator’s ability to react.

INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on

your vehicle. Your safety is involved when these words and symbols are used.

Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in

death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result

in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result

in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and

inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in

order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to

be taken to avoid a hazard.

INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle's identification numbers in the spaces provided. The engine

serial number is located on the side of the engine, below the injection pump.

All keys have the number 4083. Remove the spare key and store it in a safe

place. Additional pre-cut keys for your vehicle can be ordered.

Vehicle Model Number

Vehicle Identification Number (VIN)

Engine Serial Number w

Key Number 4083

INTRODUCTION

SAFETY

PERSONAL PROTECTIVE EQUIPMENT

Always wear the proper clothing when operating or riding in this vehicle. All

riders should wear substantial footwear, long pants and a close-fitting shirt. A

hard hat or helmet and approved eye protection are recommended when

appropriate for working or riding conditions. POLARIS recommends wearing

approved eye protection bearing markings such as VESC 8, V-8, Z87.1 or CE.

Never operate or ride in this vehicle while barefoot or while wearing sandals or

tennis shoes.

Workplace safety regulations may require the use of safety glasses, safety

shoes and a hard hat or helmet. Familiarize yourself with local requirements, be

prepared for operating conditions and wear the appropriate safety gear.

RIDER COMFORT

Under certain operating conditions, heat generated by the engine and exhaust

system can elevate temperatures in the driver and passenger cab area. The

condition occurs most frequently when a vehicle is being operated in high

ambient temperatures at low speeds and/or high load conditions for an extended

period of time. The use of certain windshield, roof and/or cab systems may

contribute to this condition by restricting airflow. Any discomfort due to heat

buildup in this area can be minimized by wearing proper riding apparel and by

varying speeds to increase airflow.

SAFETY

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the vehicle for your protection. Read and

follow the instructions of the labels on the vehicle carefully. If any of the labels

depicted in this manual differ from the labels on your vehicle, always read and

follow the instructions of the labels on the .vehicle

If an informational or graphic label becomes illegible or comes off, contact your

POLARIS dealer to purchase a replacement. Replacement labels aresafety

provided by POLARIS at no charge. The part number is printed on the label.

The seat belt/drive responsibly warning label , the proper use warning label, and

the payload warning are located on the front ROPS, above the driver’s headq.

SEAT BELT / DRIVE RESPONSIBLY WARNING

WARNING

Part Number: 7300410

IMPROPER VEHICLE USE CAN RESULT IN SERIOUS INJURY OR DEATH

NEVER OPERATE:

• At speeds too fast for your skills or the conditions.

• After or while using Alcohol or Drugs.

• Across slopes (Avoid side hilling).

• On public roads. This vehicle is for off-highway use only. Driving on public

roads could be a violation of law and may be hazardous.

SAFETY

• With more passengers than described in the Operation & Maintenance

Manual, with children under the age of 12, and passengers who cannot

comfortably reach the floor and hand holds with back against the seat.

• With unapproved accessories - they may seriously affect stability.

LOCATE AND READ OPERATION & MAINTENANCE MANUAL. FOLLOW

ALL INSTRUCTIONS AND WARNINGS.

ALWAYS:

• Wear head protection - such as a hard hat or helmet - as appropriate for

conditions and usage. Consult manual for more information.

• Wear your seatbelt. Vehicle rollover could cause serious injury or death.

• Wear eye protection and keep hands and feet in vehicle at all times.

• Reduce speed and use extra caution when carrying passengers.

• Avoid sharp turns or turns while applying heavy throttle.

• Operate slowly in reverse - avoid sharp turns or sudden braking.

• Make sure passengers read and understand all warning labels.

• Watch for branches or other hazards that could enter vehicle.

• Use caution while operating vehicle on private paved surfaces. Pavement can

alter handling and may cause loss of control.

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk to injury:

• Keep a firm grip on the steering wheel or handholds and brace yourself.

• Do not put any part of your body outside of the vehicle for any reason.

Rollovers have caused severe injuries and death, even on flat, open areas.

SAFETY

PROPER USE WARNING (2-SEAT)

WARNING

Part Number: 7300098

Require Proper Use of Your Vehicle

Do your part to prevent injuries:

• Do not allow careless or reckless driving.

• Make sure operators are 16 or older with a valid driver’s license.

• Do not let people drive or ride after using alcohol or drugs.

• Do not allow operation on public roads (unless designated for off-highway

vehicle access) - collisions with cars and trucks can occur.

• Do not exceed seating capacity: 2 occupants.

PROPER USE WARNING (4-SEAT)

WARNING

Part Number: 7300099

Require Proper Use of Your Vehicle

Do your part to prevent injuries:

• Do not allow careless or reckless driving.

• Make sure operators are 16 or older with a valid driver’s license.

• Do not let people drive or ride after using alcohol or drugs.

• Do not allow operation on public roads (unless designated for off-highway

vehicle access) - collisions with cars and trucks can occur.

• Do not exceed seating capacity: 4 occupants.

SAFETY

PAYLOAD WARNING

WARNING

Part Number: 7300213

WARNING

MODEL NEVER EXCEED IF TOTAL PAYLOAD

EXCEEDS

2000D 25 mph (40 kph) 860 lbs. (376 kg)

2000G 25 mph (40 kph) 860 lbs. (376 kg)

4000D 25 mph (40 kph) 1250 lbs. (567 kg)

4000G 25 mph (40 kph) 1250 lbs. (567 kg)

FUEL TRANSPORT WARNING

The fuel transport warning labelqis located in the cargo box.

WARNING

Part Number: 7186122

NEVER carry fuel or other flammable liquids on this vehicle.

Failure to follow this instruction could lead to serious burn injuries or death.

SAFETY

LOAD/PASSENGER/TIRE PRESSURE WARNING

The load/passenger/tire pressure warning label is located next to the fuel

transport warning label in the cargo box.

WARNING

Part Number: 7300252

WARNING

FALLING OFF CARGO BOX CAN CAUSE SERIOUS INJURY OR DEATH

• Never carry riders in cargo box.

OVERLOADING OR IMPROPER TIRE PRESSURE CAN CAUSE TIPPING

OR LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH

• Never exceed load capacities.

• Reduce speed and allow greater distance for braking when carrying cargo.

• Carrying tall, off-center, or unsecured loads will increase your risk of losing

control. Center and secure loads as low as possible in box.

• Reduce speed and cargo on rough or hilly terrain.

• Check for proper tire pressures.

MODEL

NUMBER 2000D 4000D 2000G 4000G

MAXIMUM

CARGO

BOX LOAD

1250 lbs.

(566 kg)

1250 lbs.

(566 kg)

1250 lbs.

(566 kg)

1250 lbs.

(566 kg)

TIRE

PRESSURE

IN PSI (KPa)

FRONT 24

(165)

REAR 24

(165)

FRONT 24

(165)

REAR 24

(165)

FRONT 5

(34)

REAR 20

(138)

FRONT 10

(69)

REAR 20

(138)

SAFETY

MODEL

NUMBER 2000D 4000D 2000G 4000G

VEHICLE

RATED

CAPACITY

INCLUDES

WEIGHT OF

OPERATOR,

PASSEN-

GER,

CARGO,

AND

ACCESSO-

RIES.

1900 lbs.

(861 kg)

2075 lbs.

(941 kg)

1900 lbs.

(861 kg)

2075 lbs.

(941 kg)

Read Operation & Maintenance Manual for more detailed loading information.

SAFETY

CLUTCH COVER WARNING

The clutch cover warning qis located on the clutch cover.

WARNING

Part Number: 7182350

Improper service or maintenance of this CVT system can result in vehicle

damage, SEVERE INJURY or DEATH.

Always look for and remove debris inside and around clutch and vent system

when replacing belt.

Read owner’s manual or see an authorized service dealer.

SAFETY

SHIFT CAUTION

The shift caution qis located above the ignition switch.

CAUTION

Part Number: 7300087

To avoid transmission damage, shift only when vehicle is stationary and at idle.

When vehicle is stopped, place gear selector in PARK.

SAFETY

PULLEY WARNING

The pulley warning qis located on the rear frame.

WARNING

Part Number: 7182156

Moving parts present. Keep hands away from moving parts to prevent injury.

TRAILER/HITCH CAPACITY

The trailer/hitch capacity label is located on the rear hitch bracket.

CAUTION

Part Number: 7300095

CAUTION:

HOT SURFACE. DO NOT TOUCH.

TRAILER MAX. WEIGHT: 2500 LBS. (1134 kg)

HITCH MAX. VERTICAL WEIGHT: 250 LBS. (114 kg)

SAFETY

OPERATOR SAFETY

WARNING

Serious injury or death can result if you do not follow these instructions and

procedures, which are outlined in further detail within your owner's manual.

• Read this entire manual and all labels carefully. Follow the operating

procedures described.

• Never allow anyone under the age of 16 to operate this vehicle and never

allow anyone without a valid driver's license to operate this vehicle.

• Do not carry a passenger until you have at least two hours of driving

experience with this vehicle.

• No person under the age of 12 may ride as a passenger in this vehicle.

• Always keep hands and feet inside the vehicle at all times. Always keep both

hands on the steering wheel (driver) and both feet on the floorboards of the

vehicle during operation.

• Never permit a guest to operate this vehicle unless the guest has read this

manual and all product labels.

• Always make sure the seat belts are secured for operator and passenger

before operating.

• Never exceed the stated load capacity for this vehicle. Cargo should be

properly distributed and securely attached. Reduce speed and follow the

instructions in this manual for hauling cargo or pulling a trailer. Allow a greater

distance for braking.

• Always be sure there are no obstacles or people behind your vehicle when

operating in reverse. When it's safe to proceed in reverse, move slowly. Avoid

turning at sharp angles in reverse.

• Always use the proper size and type of tires specified in this manual. Always

maintain proper tire pressure as specified on safety labels.

• Never modify this vehicle through improper installation or use of non-

POLARIS-approved accessories.

• Always set the park brake and remove the key when leaving the vehicle

unattended.

• Never consume alcohol or drugs before or while operating this vehicle.

• Never operate at excessive speeds. Always operate at a speed that's

appropriate for the traffic, the visibility and operating conditions, your skills

and your passengers’ skills.

• Always inspect the vehicle before each use to make sure it's in safe operating

condition. Always follow the inspection procedures described in this manual.

• Always travel slowly and use extra caution when operating on unfamiliar

terrain. Be alert to changing terrain.

• Always follow proper procedures for turning. Make turns slowly, especially

when the ground is wet, greasy, bumpy or sloping. Never turn the steering

wheel abruptly when driving at high speed.

SAFETY

• Always have this vehicle checked by an authorized POLARIS dealer if it has

been involved in an accident.

• Always be alert for obstacles when operating this vehicle. Never attempt to

operate over obstacles.

• Never operate this vehicle on steep hills.

• Never operate on excessively rough, slippery or loose terrain.

• Always be careful of skidding or sliding. On slippery surfaces such as ice,

travel slowly and exercise caution to reduce the chance of skidding or sliding

out of control.

• Always be sure there are no obstacles or people behind your vehicle when

operating in reverse. When it's safe to proceed in reverse, move slowly. Avoid

turning at sharp angles in reverse.

• Always stop the engine before refueling. Remove flammable material

containers from the box before filling them with fuel. Make sure the refueling

area is well ventilated and free of any source of flame or sparks.

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual. See the Operation

chapter of this owner’s manual for proper operating procedures.

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction

increases the risk of an accident. The operator must

understand how to operate the vehicle properly in

different situations and on different types of terrain. All

operators must read and understand the Owner's

Manual and all warning and instruction labels before

operating the vehicle.

AGE RESTRICTIONS

This vehicle is an ADULT VEHICLE ONLY. Operation

is prohibited for anyone under 16 years of age or

anyone without a valid driver’s license.

The operator must be tall enough to sit with back

against the seat, both feet flat on the floor and both

hands on the steering wheel (if equipped) or

handlebars.

SAFETY

USING ALCOHOL OR DRUGS

WARNING

Never consume alcohol or drugs before or while

operating this vehicle.

Operating this vehicle after consuming alcohol or

drugs could adversely affect operator judgment,

reaction time, balance and perception.

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always perform the Pre-

Ride Inspection outlined in the Operation chapter before each use of your

vehicle to make sure it's in safe operating condition. Always follow the

inspection and maintenance procedures and schedules described in this

owner’s manual. See the Periodic Maintenance section of the Maintenance

chapter.

SEAT BELTS

WARNING

Riding in this vehicle without wearing the seat belt increases the risk of serious

injury in the event of rollover, loss of control, other accident or sudden stop.

Seat belts may reduce the severity of injury in these circumstances. The

operator and all passengers MUST wear their seat belt at all times.

IMPROPER TIRE MAINTENANCE

WARNING

Operating this vehicle with improper tires or with improper or uneven tire

pressure could cause loss of control or accident. Always use the size and type

of tires specified for your vehicle. Always maintain proper tire pressure as

described in the owner's manual and on safety labels.

SAFETY

OPERATING WITH A LOAD ON THE VEHICLE

The weight of the cargo, operator, and passengers impacts vehicle operation

and stability. For your safety and the safety of others, carefully consider how

your vehicle is loaded and how to safely operate the vehicle. Follow the

instructions in this manual for loading, tire pressure, gear selection and speed.

• The vehicle’s maximum weightDo not exceed vehicle weight capacities.

capacity is listed in the specifications section of this manual and on a label on

the vehicle. When determining the weight you are adding to the vehicle,

include the weight of the operator, passengers, accessories, loads in the rack

or box and the load on the trailer tongue. The combined weight of these items

must not exceed the maximum weight capacity.

• The recommended tire pressures are listed in the specifications section of this

manual and on a label on the vehicle.

Always follow these guidelines:

UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:

Operator and/or cargo exceeds half the

maximum weight capacity

1. Slow down.

2. Verify tire pressure.

3. Use extra caution when operating.

Operating in rough terrain

Operating over obstacles

Climbing an incline

Towing

OPERATING AT EXCESSIVE SPEEDS

CAUTION

Operating this vehicle at excessive speeds increases the operator's risk of

losing control. Always operate at a speed that's appropriate for the terrain, the

visibility and operating conditions and your skills and experience.

JUMPS AND STUNTS

CAUTION

Exhibition driving increases the risk of an accident or rollover. DO NOT do

power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

SAFETY

TURNING IMPROPERLY

CAUTION

Turning improperly could cause loss of traction, loss of control, accident or

rollover. Always follow proper procedures for turning as described in this

owner’s manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt

steering maneuvers. Practice turning at slow speeds before attempting to turn at

faster speeds.

IMPROPER HILL CLIMBING

CAUTION

Improper hill climbing could cause loss of control or rollover. Use extreme

caution when operating on hills. Always follow proper procedures for hill

climbing as described in this owner's manual.

DESCENDING HILLS IMPROPERLY

CAUTION

Improperly descending a hill could cause loss of control or rollover. Always

follow proper procedures for traveling down hills as described in this owner’s

manual.

CROSSING HILLSIDES

CAUTION

Driving on a sidehill is not recommended. Improper procedure could cause

loss of control or rollover. Avoid crossing the side of any hill unless absolutely

necessary. If crossing a hillside is unavoidable, always follow proper

procedures as described in this owner's manual.

SAFETY

STALLING WHILE CLIMBING A HILL

CAUTION

Stalling or rolling backwards while climbing a hill could cause a rollover.

Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the

transmission in reverse and slowly allow the vehicle to roll straight downhill while

applying light brake pressure to control speed.

If you begin rolling downhill:

Never apply engine power. Apply the brakes gradually until the vehicle is fully

stopped. Place the transmission in reverse and slowly allow the vehicle to roll

straight downhill while applying light brake pressure to control speed.

OPERATING IN UNFAMILIAR TERRAIN

CAUTION

Failure to use extra caution when operating on unfamiliar terrain could result in

an accident or rollover.

CAUTION

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause

loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always

be alert to changing terrain conditions.

OPERATING IMPROPERLY IN REVERSE

CAUTION

Improperly operating in reverse could result in a collision with an obstacle or

person. Always follow proper operating procedures as outlined in this manual.

Before shifting into reverse gear, always check for obstacles or people behind

the vehicle. When it's safe to proceed, back slowly.

SAFETY

SKIDDING OR SLIDING

CAUTION

Failure to use extra caution when operating on excessively rough, slippery or

loose terrain could cause loss of traction, loss of control, accident or rollover.

Do not operate on excessively slippery surfaces. Always slow down and use

additional caution when operating on slippery surfaces.

CAUTION

Skidding or sliding due to loss of traction can cause loss of control or rollover (if

tires regain traction unexpectedly). Always follow proper procedures for

operating on slippery surfaces as described in this owner's manual.

OPERATING OVER OBSTACLES

CAUTION

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Avoid operating over

large obstacles such as large rocks and fallen trees. Always follow the proper

procedures outlined in this manual when operating over obstacles.

OPERATING THROUGH WATER

CAUTION

Operating through deep or fast-flowing water can cause loss of traction, loss of

control, rollover or accident. Never operate in fast-flowing water or in water that

exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this

owner’s manual.

Wet brakes will have reduced stopping ability. After leaving water, test the

brakes. Apply them lightly several times while driving slowly. The friction will help

dry out the pads.

SAFETY

OPERATING ON FROZEN BODIES OF WATER

WARNING

Serious injury or death can result if the vehicle and/or the operator fall through

the ice. Never operate the vehicle on a frozen body of water unless you have

first verified that the ice is sufficiently thick to support the weight and moving

force of the vehicle, you and your cargo, together with any other vehicles in

your party.

Always check with local authorities and residents to confirm ice conditions and

thickness over your entire route. Vehicle operators assume all risk associated

with ice conditions on frozen bodies of water.

OPERATING A DAMAGED VEHICLE

CAUTION

Operating a damaged vehicle can result in an accident. After any rollover or

other accident, have a qualified service dealer inspect the entire machine for

possible damage, including (but not limited to) seat belts, rollover protection

devices, brakes, throttle, and steering systems.

IMPROPER CARGO LOADING

Overloading the vehicle or carrying cargo improperly may cause changes in

stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo.

• Never exceed the stated load capacity for this vehicle.

• Cargo should be properly distributed and securely attached.

• Reduce speed when carrying cargo or pulling a trailer. Allow a greater

distance for braking.

POOR VISIBILITY

CAUTION

Operating this vehicle in darkness or inclement weather could result in a

collision or accident, especially if operating on a road or street. This vehicle is

not equipped with highway-approved lights. Operate this vehicle off-road only.

Use caution and drive at reduced speeds in conditions of reduced visibility

such as fog, rain and darkness. Clean headlights frequently and replace

burned out headlamps promptly.

SAFETY

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the vehicle.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

system.

Use caution when traveling through tall grass, especially dry grass and when

traveling through muddy conditions. Always inspect the underside of the

vehicle and areas near the exhaust system after driving through tall grass,

weeds, brush, other tall ground cover, and muddy conditions. Promptly remove

any grass, debris or foreign matter clinging to the vehicle and pay particular

attention to the exhaust system area.

EXPOSURE TO EXHAUST

CAUTION

Engine exhaust fumes are poisonous and can cause loss of consciousness or

death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by

someone under the age of 16, without a drivers license, or without proper

training. This could result in an accident or rollover. Always remove the ignition

key when the vehicle is not in use.

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as

directed. Modifications to your vehicle may negatively impact vehicle stability.

Failure of critical machine components may result from operation with any

modifications, especially those that increase speed or power. This vehicle may

become less stable at speeds higher than those for which it is designed. Loss of

control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for

the purpose of increasing speed or power. Any modifications or installation of

non-POLARIS-approved accessories could create a substantial safety hazard

and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if

any non-POLARIS approved equipment and/or modifications have been added

to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers,

blades, tires, sprayers, or large racks, may change the handling characteristics

of the vehicle. Use only POLARIS-approved accessories, and familiarize

yourself with their function and effect on the vehicle.

The addition of certain accessories, including (but not limited to) overhead audio

speakers, may change the forward clearance in the vehicle. Polaris

recommends selecting a helmet that is compatible with the equipment on your

vehicle and provides the greatest amount of forward clearance. Always wear a

helmet that meets or exceeds the specifications in this owner’s manual. Refer to

the Safe Riding Gear section of this owner’s manual for more information. Use

only POLARIS-approved accessories.

FOR MORE INFORMATION ABOUT SAFETY IN THE UNITED STATES call

POLARIS at 1-800-342-3764.

SAFETY

FEATURES AND CONTROLS

COMPONENT LOCATIONS

qConsole

wHeadlights

eRadiator

rFront Bumper / Brush Guard

tMuffler (Spark Arrester)

yReceiver Hitch

uCV Boot / Rear Caliper

iROPS Cab Frame

oCargo Box

aTailgate

sFuel Cap

FEATURES AND CONTROLS

CONSOLE

qCup Holder

wLight Switch

eInstrument Cluster

rIgnition Switch

tGear Selector (Shifter)

yPark Brake

uHorn Switch

iDriver’s Side Auxiliary Outlet

oPassenger Side Auxiliary Outlet

aStorage Compartment

FEATURES AND CONTROLS

AUXILIARY OUTLETS

The auxiliary outlets can be used to

power standard 12V accessories like a

cell phone charger or a power inverter up

to 120 watts. The driver’s side auxiliary

outlet is always on, even when the vehicle

is switched off and the key is removed.

This driver’s side outlet is always on so

that a battery maintainer may be

connected to maintain the battery while

the vehicle is in storage. The passenger

side outlet (and the rear outlet on 4000

models) switches on and off with the

vehicle. These outlets cannot be used to

charge the battery because they

disconnect when the vehicle is off. 4000

models have a third auxiliary outlet on

switched power located in the center

console between the rear seats.

ADJUSTABLE STEERING WHEEL

The steering wheel can be tilted upward

or downward for rider preference. Lift

and hold the adjustment lever qtoward

you while moving the steering wheel

upward or downward. Release the lever

when the steering wheel is at the

desired position.

FEATURES AND CONTROLS

GEAR SELECTOR

Low gear is the primary driving range for the . High gear is intended forPRO XD

use on hard-packed surfaces with light loads. Using high gear for heavy loads,

hilly terrain or in wet, muddy conditions will increase the chance of drive belt

spinning. An alarm will sound if the vehicle detects belt spin. See the Drive Belt

Wear/Spin section on page 173.

H: High Gear

L: Low Gear

N: Neutral

R: Reverse

P: Park

To shift gears, brake to a complete stop. When the engine is idling, move the

lever to the desired gear.

NOTICE

Shifting gears with the engine speed above idle or while the vehicle is moving

could cause transmission damage. Always shift when the vehicle is stationary

and the engine is at idle.

TIP

Maintaining shift linkage adjustment is important to assure proper transmission

function. See your dealer if you experience any shifting problems.

USING LOW RANGE

Always shift into low gear for any of the following conditions.

• Operating in rough terrain or over obstacles

• Loading the vehicle onto a trailer

• Towing loads

• Driving frequently at low RPM or at ground speeds below 7 mph (11 km/h)

REVERSE ALERT BEEPER

Putting the vehicle into reverse will automatically activate the reverse alert

beeper.

FEATURES AND CONTROLS

PARK BRAKE LEVER

Always apply the service brakes before engaging or releasing the park brake q.

To help prevent the vehicle from rolling, set the park brake when parking the

vehicle. When the park brake is set and the park brake indicator is illuminated,

an alarm will sound if pressure is put on the throttle pedal.

TIP

This feature will not operate properly if the park brake connector or switch

(under the dash) malfunctions or becomes disconnected, or if the switch has

moved. Check for disconnection, then see your dealer or other qualified

service person promptly if this feature fails to operate properly.

1. To set the park brake, apply the brakes. Pull the park brake lever towards

yourself as far as possible.

2. To release the park brake, apply the brakes. Turn the park brake lever

counterclockwise and push it in as far as possible.

FEATURES AND CONTROLS

SWITCHES

IGNITION SWITCH

The ignition switch is a three-position,

key-operated switch. The key can be

removed from the switch when it is in

the OFF position.

OFF The engine is off. Electrical circuits are off, except for the

driver’s side auxiliary outlet and the Pulse Bar.

ON Vehicle is on. All electrical equipment can be used. When

first keyed on, glow plugs activate for 12 seconds and

then deactivate. The indicator on the gauge displays

when glow plugs are active.

START Turn the key to the START position to engage the starter.

The key returns to the ON position when released.

LIGHT SWITCH

The ignition switch key must be in

the ON/RUN position to operate the

headlights. Press the top of the

switch to place the headlights on

high beam. Move the switch to the

center position to place the

headlights on low beam. Press the

bottom of the switch to turn off the

headlights.

FEATURES AND CONTROLS

AWD SWITCH (IF EQUIPPED)

The AWD switch has three positions: All

Wheel Drive (AWD), Differential Lock/Two

Wheel Drive (2WD) and Off (1WD/Turf

Mode).

Press the top of the switch to engage All

Wheel Drive (AWD).

Move the switch to the center position to lock

the differential and operate in two wheel drive

(2WD).

Press the bottom of the switch to unlock the

differential and allow the rear drive wheels to

operate independently (1WD). This mode of

operation is well suited to turf driving or when

active traction is not needed.

PULSE BAR

The Pulse Bar qis located under

the hood and can be used to

connect any Pulse Bar accessory to

the vehicle. The Pulse Bar receives

constant and switched power from

the battery, so that accessories may

be powered whether the vehicle is

on or off.

FEATURES AND CONTROLS

FOOT PEDALS

BRAKE PEDAL

Depress the brake pedal qto slow or stop the vehicle. Apply the brakes while

starting the engine.

When the brake pedal is depressed, the brake light comes on. Check the brake

light before each ride.

1. Turn the ignition switch to the ON position.

2. Apply the brakes. The brake light should come on after about 0.4 in (10 mm)

of pedal travel.

THROTTLE PEDAL

Push the throttle pedal wdown to increase engine speed. Spring pressure

returns the pedal to the rest position when released. Always check that the

throttle pedal returns normally before starting the engine.

SEAT AND STORAGE COMPARTMENTS

The electrical compartment is located under the center rear-most seat. Never

use this area for storage. Storage compartments are located under all other

seats. Remove the storage bin under the right rear-most passenger seat to

access the battery.

Always make sure all seats are properly installed before operating. Push down

firmly on the rear of each seat until the latch pins are fully seated into the

grommets.

FEATURES AND CONTROLS

DRIVER’S SEAT

To access the storage area under the driver’s seat, reach behind the driver’s

seat and pull up on the latch. Roll the bottom of the seat forward toward steering

wheel.

PASSENGER’S SEAT

To access the storage area under the passenger seat, lift up on the front of the

passenger seat and raise it to the upright position.

ELECTRONIC POWER STEERING (EPS) (IF

EQUIPPED)

Electronic power steering engages when the ignition key is turned to the ON

position. EPS remains engaged whether the vehicle is moving or idle.

To conserve battery power, the EPS will shut down 5 minutes after the engine is

stopped if the key remains in the ON position. The EPS warning indicator will

illuminate to indicate the EPS has shut down. See your POLARIS dealer, or

other qualified person, as soon as possible for repair. Continued operation could

result in permanent damage to the EPS unit and increased steering effort.

BELT SPIN ALARM

The Belt Spin Alarm will sound if the vehicle senses or detects belt spin (engine

RPM without ground speed). The instrument cluster will also scroll the message

“belt damage occurring”. If the alarm continues to sound frequently, shift to low

gear.

FUEL CAP

The fuel tank filler cap qis located

on the left-hand side of the vehicle

near the driver’s seat. Use only the

recommended diesel fuel.

OCCUPANT PROTECTION STRUCTURE (OPS)

The Occupant Protection Structure (OPS) on this vehicle meets ANSI/OPEI

B71.9 standards. Always have your authorized dealer thoroughly inspect the

OPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. Always

follow all safe operating practices outlined in this manual to avoid vehicle

rollover.

FEATURES AND CONTROLS

WARNING

Vehicle rollover could cause serious injury or death. Always avoid operating in

a manner that could result in vehicle rollover.

HOOD LATCHES

To remove the hood, rotate the hood

latches q1/4-turn and lift the hood

away from the vehicle.

TRAILER HITCH BRACKET

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer

towing equipment is not supplied with this vehicle.

To avoid injury and property damage, always heed the warnings and towing

capacities.

FEATURES AND CONTROLS

SEAT BELTS

This POLARIS vehicle is equipped with three-point lap and diagonal seat belts

on all seats. Always make sure the seat belts are secured for all riders before

operating.

WARNING

Falling from a moving vehicle could result in serious injury or death. Always

fasten your seat belt securely before operating or riding.

To wear the seat belt properly, follow this procedure:

1. For 3-point belts with D loops w, pull

the seat belt latch downward and

across your chest toward the buckle

qat the inner edge of the seat. The

belt should fit snugly across your

hips and diagonally across your

chest. Make sure the belt is not

twisted.

2. Push the latch plate into the buckle

until it clicks.

3. Release the strap, it will self-tighten.

4. To release the seat belt, press the

square red button in the buckle’s

center.

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide

smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it

releases freely.

3. Pull each seat belt completely out and inspect the full length for any damage,

including cuts, wear, fraying or stiffness. If any damage is found, or if the seat

belt does not operate properly, have the seat belt system checked and/or

replaced by an authorized POLARIS dealer.

4. To clean dirt or debris from the seat belts, sponge the straps with mild soap

and water. Do not use bleach, dye or household detergents.

FEATURES AND CONTROLS

INSTRUMENT CLUSTER

OVERVIEW

NOTICE

The use of a high pressure washer may damage the instrument cluster. Wash

the vehicle by hand or with a garden hose using mild soap. Do not use alcohol

to clean the instrument cluster. Do not allow insect sprays to contact the lens.

Immediately clean off any gasoline that splashes on the instrument cluster.

qGear Indicator

H = High Gear

L = Low Gear

N = Neutral

R = Reverse Gear

P = Park

– = Gear Signal Error (or shifter between gears)

wDisplay Area 2

This area displays odometer, trip meter, trip meter 2, voltage, engine

temperature, engine hour meter, programmable service hour interval,

ground speed, or engine RPM.

eDisplay Area 1 This area displays engine RPM, ground speed, or coolant temperature.

rFuel Gauge

The segments of the fuel gauge show the level of fuel in the fuel tank.

When the last segment clears, a low fuel warning is activated. All

segments including the fuel icon will flash. Refuel immediately.

tService Indicator

A flashing wrench symbol alerts the operator that the preset service

interval has been reached. Your POLARIS dealer can provide scheduled

maintenance. See page 57 for more information.

FEATURES AND CONTROLS

yClock The clock displays time in a 12-hour or 24-hour format.

uDifferential Lock/

Turf Mode Indicator Not used on this vehicle as the vehicle is full time AWD.

INDICATOR LAMPS

qCheck

Engine

This lamp illuminates when the ECM detects a

Diagnostic Trouble Code in the engine

management system. Do not operate the

vehicle if this warning appears. Serious engine

damage could result. Your authorized POLARIS

dealer can assist. This lamp will also illuminate

if the vehicle is keyed on but not started; it will

turn off once the vehicle is started.

wEPS Warning

(if equipped)

This lamp illuminates to indicate that EPS has

shut down. EPS shuts down automatically 5

minutes after the engine is turned off if the key

remains in the ON position. Turn the key off and

on to reset the unit. If the light remains on after

starting the engine, the EPS system is

inoperative. Your POLARIS dealer can assist.

eEngine Hot

This lamp illuminates to indicate an overheated

engine. If the indicator flashes, a severe

overheating condition exists and the engine will

shut down automatically. The vehicle will not

start again until the engine has sufficiently

cooled down. Whenever this lamp illuminates,

FEATURES AND CONTROLS

the engine load should be reduced in any way

possible to avoid overheating and shutting down

the engine.

rLow Oil

Pressure

This lamp illuminates if engine oil pressure

drops below safe operating pressure. If this

lamp illuminates while the engine is running,

turn the engine off as soon as safely possible

and check the oil level. If the oil level is correct

and the lamp remains on after the engine is

restarted, turn the engine off immediately.

tSeat Belt

This lamp flashes for several seconds when the

key is turned to the ON position. The lamp will

keep flashing as long as riders’ seat belts are

not connected.

yHigh Beam This lamp illuminates when the headlamp

switch is set to high beam.

uPark Brake

Indicator

This lamp illuminates when the park brake is

active.

iGlow Plug

Indicator

This lamp illuminates when the glow plugs are

active.

FEATURES AND CONTROLS

DISPLAY AREA 1

Pressing the MODE button will change the information displayed in Area 1 q.

Speed Engine Temperature

RPM Ambient Temperature (Optional)

FEATURES AND CONTROLS

DISPLAY AREA 2

Toggle the Up/Down buttons to change the information displayed in Area 2 w.

Odometer Engine Temperature

Trip 1 Ambient Temperature (Optional)

FEATURES AND CONTROLS

Trip 2 RPM

Voltage Speed

Engine Hours Service Hours

FEATURES AND CONTROLS

OPTIONS MENU

Press and hold the MODE button to enter the Options Menu.

OPTIONS MENU NOTES

Diagnostic Codes Only displays if fault codes are

present or stored

Units - Distance Select MPH or KPH

Units - Temp Select between °F and °C

Clock Select between 12H or 24H, and set

time

Backlight Color Select between Blue or Red

Backlight Level Set backlight brightness level

Service Hours View/Set Service hours

Exit Menu Exit

FEATURES AND CONTROLS

UNIT SELECTION DISTANCE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Units-Distance” from the Options Menu by pressing the MODE

button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (MPH or KPH)

eWith the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

UNIT SELECTION TEMPERATURE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (°F or °C)

eWith the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

CLOCK

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

FEATURES AND CONTROLS

2. Select “Clock” from the Options Menu by pressing the MODE button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (12H or 24H)

eWith the correct unit displayed, Press the mode button which will set

the unit.

rToggle the Up/Down Buttons to change the units (Cycles Hours)

tWith the correct unit displayed, Press the mode button which will set

the unit.

yToggle the Up/Down Buttons to change the units (Cycles 10s of

Minutes)

uWith the correct unit displayed, Press the mode button which will set

the unit.

iToggle the Up/Down Buttons to change the units (Cycles 1s of

Minutes)

oWith the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

BACK LIGHT COLOR

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Backlight Color” from the Options Menu by pressing the MODE

button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (Blue or Red)

eWith the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

BACK LIGHT LEVEL

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Backlight Level” from the Options Menu by pressing the MODE

button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (Increase or De-

crease Level)

eWith the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

SERVICE HOURS

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Service Hours” from the Options Menu by pressing the MODE button.

Reference the image shown above:

qPress the MODE button.

wToggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

eWith the correct unit displayed, press the MODE button, which will set

the unit and return you to the Options Menu.

NOTICE

To reset service hours after they have counted down to "0.0", reselect the

existing setpoint or select a new service hour value.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

DIAGNOSTIC CODE

NOTICE

Diagnostic Code Screen will show available MIL that has come on during that

ignition cycle.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE

button.

Toggle the Up/Down Buttons to cycle through Code(s).

NOTICE

This option will only be available if a fault code was set or is active during the

current ignition key 'on' cycle. Turning off the ignition will clear any save fault

codes from the gauge.

Reference the image shown above:

qArea A will Display FMI (XX)

wArea B will Display SPN (XXXXXX)

eClock Area will Display Count (XXX)

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not

press any button for 10 seconds, which will exit out of the Options Menu.

FEATURES AND CONTROLS

DIAGNOSTIC DISPLAY CODE DEFINITIONS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Low oil pressure

switch fault

CAN message 65390

Timeout error 100 11

Current below normal

or open circuit 100 5

Engine Temperature

Sensor

Voltage above normal,

or shorted to high

source

110 3

Voltage above normal,

or shorted to high

source

110 4

System Power

(Battery Potential/

Power Input)

Data valid but below

normal operational

range - most severe

level

168 1

Voltage above normal,

or shorted to high

source

168 3

Voltage below normal,

or shorted to low

source

168 4

Gear Sensor Signal Voltage below normal,

or shorted to low

source

523 4

Rear Differential

Output

Voltage above normal,

or shorted to high

source

746 3

Voltage below normal,

or shorted to low

source

746 4

Current below normal

or open circuit 746 5

Fan Relay Driver Ckt. Voltage above normal,

or shorted to high

source

1071 3

Voltage below normal,

or shorted to low

source

1071 4

Current below normal

or open circuit 1071 5

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Fuel Pump Driver Ckt. Voltage above normal,

or shorted to high

source

1347 3

Voltage below normal,

or shorted to low

source

1347 4

Current below normal

or open circuit 1347 5

ECU Output Supply

Voltage 1

Voltage above normal,

or shorted to high

source

3597 3

Voltage below normal,

or shorted to low

source

3597 4

ECU Output Supply

Voltage 3

Voltage above normal,

or shorted to high

source

3598 3

Voltage below normal,

or shorted to low

source

3598 4

All Wheel Drive

Control Circuit

Voltage above normal,

or shorted to high

source

520207 3

Voltage below normal,

or shorted to low

source

520207 4

Current below normal

or open circuit 520207 5

Brake failure lamp

faults

Voltage above normal,

or shorted to high

source

520214 3

Voltage below normal,

or shorted to low

source

520214 4

Current below normal

or open circuit 520214 5

Glow Plug Relay

Driver Circuit

Voltage above normal,

or shorted to high

source

520272 3

Voltage below normal,

or shorted to low

source

520272 4

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Current below normal

or open circuit 520272 5

Brake switch (1 or 2

indeterminable)

Data erratic,

intermittent or

incorrect

520285 2

Engine Oil Pressure

Sensor

Data valid but below

normal operating

range - least severe

level

524076 17

FEATURES AND CONTROLS

OPERATION

IMPORTANT INFORMATION

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Read and

understand all safety warnings outlined in the safety section of this owner’s

manual.

VEHICLE BREAK-IN PERIOD

The break-in period for your new vehicle is the first 50 hours of operation. No

single action on your part is as important as a proper break-in period. Careful

treatment of a new engine will result in more efficient performance and longer

life for the engine. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first 3 hours of operation will damage close-

fitted engine parts and drive components. Do not operate at full throttle or high

speeds during the first 3 hours of use.

ENGINE AND DRIVETRAIN BREAK-IN

1. Fill the fuel tank with clean, fresh fuel.

2. Check the oil level. Add the recommended oil as needed to maintain the oil

level in the safe operating range.

3. Complete the New Operator Driving Procedures.

4. Avoid aggressive use of the brakes.

5. Vary throttle positions. Do not operate at sustained idle.

6. Pull only light loads.

7. Perform regular checks on fluid levels, controls and areas outlined on the

daily pre-ride inspection checklist.

8. During the break-in period, change both the oil and the filter at 50 hours or

one month, and every 200 hours thereafter.

9. Check fluid levels of transmission and all gearcases after the first 50 hours of

operation and every 200 hours thereafter.

OPERATION

BRAKE SYSTEM BREAK-IN

Apply only moderate braking force for the first 50 stops. Aggressive or overly

forceful braking when the brake system is new could damage brake pads and

rotors.

PVT BREAK-IN (CLUTCHES/BELT)

A proper break-in of the clutches and drive belt will ensure a longer life and

better performance. Break in the clutches and belt by operating at slower

speeds during the break-in period as recommended. Pull only light loads. Avoid

aggressive acceleration and high speed operation during the break-in period.

If a belt fails, always clean any debris from the PVT intake and outlet duct and

from the clutch and engine compartments when replacing the belt.

SAFE OPERATION PRACTICES

1. Do not allow anyone under 16 years of age or without a valid driver’s license

to operate this vehicle.

2. Engine exhaust fumes are poisonous. Never start the engine or let it run in

an enclosed area.

3. Never operate with accessories not approved by POLARIS for use on this

vehicle.

4. Use caution and drive at reduced speeds in conditions of reduced visibility

such as fog, rain and darkness. Clean headlights frequently and replace

burned out headlamps promptly.

5. Always operate at a speed that's appropriate for the terrain, the visibility and

operating conditions and your skills and experience. Never operate at

excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep

both hands on the steering wheel or handlebars during operation.

6. Never consume alcohol or drugs before or while operating this vehicle.

7. Always use the size and type of tires specified for your vehicle. Always

maintain proper tire pressure.

8. Never operate a damaged vehicle. After any rollover or accident, have a

qualified service dealer inspect the entire machine for possible damage.

9. Never operate the vehicle on a frozen body of water unless you have first

verified that the ice is sufficiently thick to support the weight and moving force

of the vehicle, you and your cargo, together with any other vehicles in your

party.

10. Do not touch hot exhaust system components. Always keep combustible

materials away from the exhaust system.

11. Always remove the ignition key when the vehicle is not in use to prevent

unauthorized use.

OPERATION

PRE-RIDE INSPECTION

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always inspect the vehicle

before each use to make sure it's in safe operating condition.

ITEM REMARKS PAGE

Air Filter Inspect air filter, ensure it is properly installed;

ensure air box cover is secured and fastened.

Note: Air filter removal is not needed for visual

inspection.

page 132

Steering System Check for tightness/freeplay in the steering

wheel when turned lock to lock

page 148

Front / Rear Suspension Visually inspect for damages to the control arms

/ trailing arms / bushings; check for leaking

shocks

Tires Check for proper air pressure in all tires; visually

inspect for damage; verify there is adequate

tread depth

page 151

Wheels / Lug Nuts Ensure rim is not cracked or bent; verify proper

lug torque

page 152

Headlights / Taillights Ensure all lights are operational; adjust

headlight aim, as needed

page 154

Brake System Check brake fluid level is between MIN and

MAX; ensure brake pedal is not soft when

pushed; inspect for leaks

page 146

Frame / Body Fasteners Visually inspect for loose body / frame fasteners -

Engine Oil Level Verify oil level is in the SAFE range on the

dipstick

page 109

Throttle Inspect for proper operation and smooth travel page 141

Seat Belts Check length of belt for damage, check latches

for proper operation

page 43

Coolant Level Verify coolant level is filled to the FULL COLD

mark on coolant reservoir (if engine is cold);

inspect hoses and radiator for leaks

page 121

Parking Brake Inspect operation page 37

Chassis / Engine Bay /

Exhaust

Remove grass, leaves, foreign matter, and other

flammable material or debris, especially near

the exhaust system.

OPERATION

FUEL RECOMMENDATIONS

NOTICE

For the best engine performance, to prevent engine damage and to comply

with EPA/CARB warranty requirements, use ONLY the recommended diesel

fuels. Use only CLEAN diesel fuel.

POLARIS recommends the following diesel fuels for use in this vehicle:

• Ultra Low Sulfur #2

• #1 Diesel Fuel containing no more than 20% bio-diesel

For more information about recommended diesel fuels and the consequences of

using bio-diesel fuel exceeding 20% bio- diesel, see Additional Technical Fuel

Requirements below.

Diesel fuel should comply with the following world-wide specifications.

DIESEL FUEL SPECIFICATION LOCATION

ASTM D975

No. 1D S15, S500

No. 2D S15, S500

USA

EN590:96 European Union

ISO 8217 DMX International

BS 2869-A1 or A2 United Kingdom

JIS K2204 Grade No. 2 Japan

KSM-2610 Korea

GB252 China

OPERATION

ADDITIONAL TECHNICAL FUEL REQUIREMENTS

• The fuel cetane number should be equal to 45 or higher.

• The sulfur content must not exceed 0.5% by volume. Less than 0.5% is

preferred. Especially in the U.S.A. and Canada, Ultra Low Sulfur fuel should

be used.

• Bio-Diesel fuels.

• NEVER mix kerosene, used engine oil or residual fuels with diesel fuel.

• Water and sediment in the fuel should not exceed 0.05% by volume.

• Keep the fuel tank and fuel-handling equipment clean at all times.

• Poor quality fuel can reduce engine performance and/or cause engine

damage.

• Fuel additives are not recommended. Some fuel additives may cause poor

engine performance.

• Ash content must not exceed 0.01% by volume.

• Carbon residue content must not exceed 0.35% by volume. Less than 0.1% is

preferred.

• Total aromatics content should not exceed 35% by volume. Less than 30% is

preferred.

• PAH (polycyclic aromatic hydrocarbons) content should be below 10% by

volume.

• Metal content of Na, Mg, Si and Al should be equal to or lower than 1 mass

ppm (test analysis method JPI-5S-44-95).

• Lubricity: Wear mark of WS1.4 should be Max. 460μm (0.018 in.) at HFRR

test.

OPERATION

BIO-DIESEL FUELS

In Europe and in the United States, as well as some other countries, non-mineral

oil based fuel resources such as RME (Rapeseed Methyl Ester) and SOME

(Soybean Methyl Ester), collectively known as FAME (Fatty Acid Methyl Esters),

are being used as extenders for mineral oil derived diesel fuels.

These B20 diesel fuels must meet certain requirements:

1. The bio-fuels must meet the minimum specifications for the country in which

they are used.

• In Europe, bio-diesel fuels must comply with the European Standard

EN14214.

• In the United States, bio-diesel fuels must comply with the American

Standard ASTMD-6751.2.

2. Bio-fuels should be purchased only from recognized and authorized diesel

fuel suppliers.

Precautions and concerns regarding the use of bio-fuels:

1. Free methanol in FAME may result in corrosion of aluminum and zinc FIE

components.

2. Free water in FAME may result in plugging of fuel filters and increased

bacterial growth.

3. High viscosity at low temperatures may result in fuel delivery problems,

injection pump seizures and poor injection nozzle spray atomization.

4. FAME may have adverse effects on some elastomers (seal materials) and

may result in fuel leakage and dilution of the engine lubricating oil.

5. Even bio-diesel fuels that comply with a suitable standard as delivered will

require additional care and attention to maintain the quality of the fuel in the

equipment or other fuel tanks. It is important to maintain a supply of clean,

fresh fuel. Regular flushing of the fuel system and/or fuel storage containers

may be necessary.

6. The use of bio-diesel fuels that do not comply with the standards as agreed

to by the diesel engine manufacturers and the diesel fuel injection equipment

manufacturers, or bio-diesel fuels that have degraded as per the precautions

and concerns above, may affect the warranty coverage of your engine.

B21 To B100 Bio-diesel Fuel Blend Usage

B21 to B100 bio-diesel is not approved for this POLARIS application.

Approved Engines

Only the Kubota® engine series listed below may operate with bio-diesel fuel

concentrations up to B20 for POLARIS applications.

OPERATION

NOTICE

Do not exceed bio-diesel fuel blend B20 for this POLARIS application.

• Kubota® 902D

Approved Fuel

NOTICE

Raw pressed vegetable oils are not considered bio-diesel, and are

unacceptable for use as fuel in any concentration in Kubota® engines.

Bio-diesel fuel blends up to B20 must comply with the following standards:

• EN14214 (European standard) and/or ASTM D-6751 (American standard).

• All applicable engines may operate with bio-diesel fuel up to a maximum B20

(20% bio- diesel blend) concentration.

Operating Conditions with B20 Bio-diesel Fuel Blends

Engine Warranty

Damages, performance or service concerns determined to be caused by the use

of bio-diesel fuel not meeting the specifications outlined above are not

considered to be defects in material or factory workmanship and are not covered

under warranty. The same applies to damages or other concerns induced by not

complying with the recommended operating conditions of Kubota® engines with

bio-diesel fuel.

OPERATION

HANDLING FUEL

WARNING

Diesel fuel is flammable and explosive under certain conditions.

• NEVER refuel with the engine running.

• Always refuel outdoors or in a well ventilated area.

• Fill the fuel tank with diesel fuel ONLY. Filling the fuel tank with gasoline may

result in a fire and will damage the engine.

• Remove flammable material containers from the box before filling them with

fuel.

• Do not smoke or allow open flames or sparks in or near the area where

refueling is performed or where fuel is stored.

• Wipe up all spills immediately.

• Keep sparks, open flames or any other form of ignition (match, cigarette,

static electricity source) well away when refueling.

• NEVER remove the fuel cap while the engine is running.

• NEVER overfill the fuel tank. Do not fill the tank neck.

• If fuel spills on your skin or clothing, immediately wash it off with soap and

water and change clothing.

REFUELING

The fuel tank filler cap is located on the left side of the vehicle near the driver’s

seat. Remove the cap and add the recommended fuel to the bottom of the filler

neck. Do not overfill.

OPERATION

COLD WEATHER OPERATION

Cold weather operation can result in fuel gelling if the incorrect fuel type is used.

Use the following fuel blending guideline to prevent this from occurring.

FUEL BLENDING GUIDELINE

Temperature No. 2 No. 1

+15 °F (-9 °C) 100% 0%

Down to -20 °F (-29 °C) 50% 50%

Below -20 °F (-29 °C) 0% 100%

COLD STARTING GUIDELINES

Temp. +20 °F (-7 °

C) to +15 °F

(-9 °C)

+15 °F (-9 °

C) to +5 °F

(-15 °C)

+5 °F (-15 °

C) to -20 °F

(-29 °C)

-20 °F (-29 °

C) to -25 °F

(-32 °C)

Fuel #2 Diesel 50/50 mix #1/#2 diesel #1 Diesel

5W-40

Synthetic

Diesel

Engine Oil

Optional Advised Required

Block heater Optional Advised Required

Battery

condition/

connections

Charged battery (12.8 VDC)

Proper glow

plug usage

(wait for the

light)

Wait for light at all temps

Oil pan

heater

Not needed Optional (helps to reduce

cranking)

BLOCK HEATER USE

If this vehicle will be operated when temperatures are in the +5 °F (-15 °C) to -25

°F (-32 °C) range, a block heater must be installed. Please see your dealer to

purchase a block heater kit.

OPERATION

NOTE

Block heater is not recommended when the vehicle is operated above +25 °F

(-4 °C).

BIO-DIESEL BLENDED FUEL

NOTICE

Never use bio-diesel blended fuel containing more than 20% bio-diesel in this

vehicle.

Bio-diesel blended fuel has unique qualities that should be considered

before using it in this vehicle:

• Cold weather conditions can lead to plugged fuel system components and

hard starting.

• Bio-diesel blended fuel is an excellent medium for microbial growth and

contamination which can cause corrosion and plugging of fuel system

components.

• Use of bio-diesel blended fuel may result in premature failure of fuel system

components, such as plugged fuel filters and deteriorated fuel lines.

• Shorter maintenance intervals may be required, such as cleaning the fuel

system and replacing fuel filters and fuel lines.

• Using bio-diesel blended fuels containing more than 20% bio-diesel can affect

engine life and cause deterioration of hoses, tubes, injectors, injector pump

and seals.

Use the following guidelines if bio-diesel blended fuel is used:

• Never use bio-diesel blended fuel containing more than 20% bio-diesel in this

vehicle.

• Ensure the fuel tank is as full as possible at all times to prevent moisture from

collecting in the fuel tank.

• Ensure that the fuel tank cap is securely tightened.

• Clean up any spilled fuel immediately to prevent damage to painted surfaces.

• Drain all water from the fuel filter daily before operating the vehicle.

• Do not exceed the engine oil change interval. Extended intervals can result in

engine damage.

• Before vehicle storage, drain the fuel tank, refill with 100% petroleum diesel

fuel, add fuel stabilizer and run the engine for at least 30 minutes.

NOTICE

Bio-diesel blended fuel does not have long term stability and should not be

stored for more than three months.

OPERATION

OPERATING CONDITIONS

NOTICE

Observe the following environmental operating conditions to maintain engine

performance and avoid premature engine wear.

• Avoid operating in the presence of chemical gases or fumes.

• Avoid operating in a corrosive atmosphere such as salt water spray.

• NEVER operate the engine in a floodplain unless proper precautions are

taken to avoid being subject to a flood.

• NEVER expose the engine to the rain.

• The standard range of ambient temperatures for the normal operation of

Kubota engines is from +5 °F (-15 °C) to +104 °F (+40 °C).

• If the ambient temperature exceeds +104 °F (+40 °C), the engine may

overheat and cause the engine oil to break down.

If the ambient temperature is between +5 °F (-15 °C) and -25 °F (-32 °C),

POLARIS recommends the use of a block heater.

OPERATION

STARTING THE ENGINE

NOTICE

NEVER use an engine starting aid such as ether. Engine damage will result.

Before operating this vehicle in cold weather, review the cold weather operation

information on the preceding pages. Always wait for the glow plug indicator light

to turn off before cranking the engine.

1. Always start the engine outdoors or in a well-ventilated area.

2. Sit in the driver's seat and fasten the seat belt.

3. Place the transmission in PARK.

4. Apply the brakes. Do not press the throttle pedal while starting the engine.

5. Turn the ignition switch to the ON position and wait for the glow plug indicator

light to turn off.

6. Turn the ignition key past the ON position to START. Engage the starter for a

maximum of five seconds. Release the key when the engine starts.

7. If the engine does not start within five seconds, release the ignition switch

and wait five seconds. Repeat steps 6 and 7 until the engine starts.

NOTICE

Operating the vehicle immediately after starting could cause engine damage.

Allow the engine to warm up for several minutes before operating the vehicle.

OPERATION

STOPPING THE ENGINE

For maximum engine life, allow the engine to idle, without load, for 5 minutes.

This will allow the engine components that operate at high temperatures, such

as the exhaust system, to cool slightly before the engine is shut down.

1. Release the throttle pedal completely and brake to a complete stop.

2. Place the transmission in PARK.

3. Engage the park brake.

4. Slowly release the brake pedal and make sure the transmission is in PARK

before exiting the vehicle.

5. Turn the engine off and remove the key to prevent unauthorized use.

WARNING

A rolling vehicle can cause serious injury. Always place the transmission in

PARK and engage the park brake when stopping the engine.

BRAKING

1. Release the throttle pedal completely.

TIP

When the throttle pedal is released completely and the engine speed drops

near an idle, the vehicle has no engine braking.

2. Press on the brake pedal evenly and firmly.

TIP

If the throttle pedal and brake pedal are applied simultaneously, engine power

may be limited.

3. Practice starting and stopping (using the brakes) until you’re familiar with the

controls.

OPERATION

AWD VEHICLE OPERATION

All Wheel Drive (AWD) is active at all times on the Polaris PRO XD 2000D AWD

and the Polaris PRO XD 4000D AWD. The front gearcase will automatically

engage any time the rear wheels lose traction. When the rear wheels regain

traction, the front gearcase will automatically disengage.

In some situations, the front gearcase may remain engaged. If this occurs, you

may notice increased steering effort and some vehicle speed restriction.

Perform the following procedure to disengage the front gearcase.

1. Stop the vehicle.

2. Operate in reverse for at least 10 ft (3 m).

3. Stop completely.

4. Shift into low gear and drive forward.

5. If the front gearcase remains engaged after following these instructions, see

your dealer or other qualified service person for service.

OPERATION

DRIVING PROCEDURES

1. All riders should wear substantial footwear, long pants and a close-fitting

shirt. A hard hat or helmet and approved eye protection are recommended

when appropriate for working or riding conditions.

2. Perform the pre-ride inspection.

3. Sit in the driver's seat and fasten the seat belt.

4. Place the transmission in PARK.

5. Engage the park brake.

6. Start the engine.

7. Apply the service brakes and shift the transmission into gear.

8. Check your surroundings and determine your path of travel.

9. Release the park brake.

10. Keeping both hands on the steering wheel, slowly release the brakes and

slowly depress the throttle with your right foot to begin driving.

11. Drive slowly. Practice maneuvering and using the throttle and brakes on level

surfaces.

12. Do not carry a passenger until you have at least two hours of driving

experience with this vehicle.

OPERATION

DRIVING WITH A PASSENGER

1. Perform the pre-ride inspection.

2. Make sure all passengers are at least 12 years of age and tall enough to

comfortably and safely sit in a passenger seat with the seat belt secured, put

both feet on the floor and grasp the hand hold.

3. All riders should wear substantial footwear, long pants and a close-fitting

shirt. A hard hat or helmet and approved eye protection are recommended

when appropriate for working or riding conditions.

4. Do not carry more than the recommended number of passengers for your

vehicle.

5. Allow a passenger to ride only in a passenger seat.

6. Slow down. Always travel at a speed appropriate for your skills, your

passengers’ skills, and operating conditions. Avoid unexpected or

aggressive maneuvers that could cause discomfort or injury to a passenger.

7. Vehicle handling may change with a passenger and/or cargo on board. Allow

more time and distance for braking.

8. Always follow all operating guidelines as outlined on safety labels and in this

manual.

OPERATION

DRIVING ON SLIPPERY SURFACES

WARNING

Skidding or sliding can cause loss of control or rollover (if tires regain traction

unexpectedly). When operating on slippery surfaces such as ice or loose

gravel, reduce speed and use extra caution to reduce the chance of skidding or

sliding out of control. Do not operate on excessively slippery surfaces.

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be

alert for the possibility of skidding and sliding. Follow these precautions when

encountering slippery conditions:

1. Do not operate on excessively rough, slippery or loose terrain.

2. Slow down before entering slippery areas.

3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp

turns, which can cause skids.

4. Correct a skid by turning the steering wheel in the direction of the skid. Never

apply the brakes during a skid.

DRIVING UPHILL

Whenever traveling uphill, follow these precautions:

1. Avoid excessively steep hills.

2. Always travel straight uphill.

3. Keep both feet on the floor.

4. Always check the terrain carefully before ascending any hill. Never climb hills

with excessively slippery or loose surfaces.

5. Proceed at a steady rate of speed and throttle opening. Never open the

throttle suddenly.

6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or

another vehicle or person could be on the other side of the hill.

OPERATION

DRIVING ON A SIDEHILL (SIDEHILLING)

Driving on a sidehill is not recommended. Improper procedure could cause loss

of control or rollover. Avoid crossing the side of any hill unless absolutely

necessary.

If crossing a sidehill is unavoidable, follow these precautions:

1. Slow down.

2. Exercise extreme caution.

3. Avoid crossing the side of a steep hill.

DRIVING DOWNHILL

When driving downhill, follow these precautions:

1. Avoid excessively steep hills.

2. Always descend a hill with the direction selector switch on forward. Never

descend a hill with the switch on neutral.

3. Drive straight downhill. Avoid descending a hill at an angle, which would

cause the vehicle to lean sharply to one side. Travel straight downhill when

possible.

4. Slow down.

5. Apply the brakes slightly to aid in slowing.

OPERATION

DRIVING THROUGH WATER

Your vehicle can operate through water up to a maximum recommended depth

equal to the floorboards.

NOTICE

Immersion can result in major damage if the vehicle isn't serviced correctly and

promptly. After immersion, always take the vehicle to your dealer service. Do

not start the engine! If it's impossible to bring the vehicle to your dealer before

starting the engine, perform the service outlined in the Vehicle Immersion

section, and take the vehicle to your dealer at the first opportunity.

Follow these procedures when operating through water:

1. Determine water depths and current before entering water.

2. Choose a crossing where both banks have gradual inclines.

3. Proceed slowly, avoiding rocks and obstacles.

4. Avoid operating through deep or fast-flowing water.

WARNING

The large tires on your vehicle may cause the vehicle to float in deep or fast-

flowing water, which could result in loss of control and lead to serious injury or

death. Never cross deep or fast-flowing water with your vehicle

5. After leaving water, always dry the brakes by applying light pressure to the

pedal repeatedly until braking action is normal.

NOTE

After running your vehicle in water, it's critical that you perform the services

outlined in the Periodic Maintenance Chart. Give special attention to engine oil,

transmission oil, front and rear gearcases (if equipped), and all grease fittings.

OPERATION

DRIVING IN REVERSE

NOTICE

Shifting into reverse automatically activates the reverse alert beeper.

Follow these precautions when operating in reverse:

1. Always check for obstacles or people behind the vehicle. Always inspect left

and right fields of vision before backing.

2. Always avoid backing downhill.

3. Back slowly.

4. Apply the brakes lightly for stopping.

5. Avoid turning at sharp angles.

6. Never open the throttle suddenly.

DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:

1. Always check for obstacles before operating in a new area.

2. Look ahead and learn to read the terrain. Be constantly alert for hazards

such as logs, rocks and low hanging branches.

3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not

all obstacles are immediately visible.

4. Avoid operating over large obstacles such as large rocks and fallen trees. If

unavoidable, use extreme caution and operate slowly.

5. Always have all passengers dismount and move away from the vehicle

before operating over an obstacle that could cause a rollover.

OPERATION

PARKING THE VEHICLE

To park the vehicle, do the following:

1. Apply the brakes. Stop the vehicle on a level surface.

2. When parking inside a garage or other structure, be sure that the structure is

well ventilated and that the vehicle is not close to any source of flame or

sparks, including any appliance with pilot lights.

3. Place the transmission in PARK.

4. Turn the engine off.

5. Engage the park brake.

6. Slowly release the brake pedal and make sure the transmission is in PARK

before exiting the vehicle.

7. Remove the ignition switch key to prevent unauthorized use.

PARKING ON AN INCLINE

Avoid parking on an incline if possible. If it's unavoidable, follow these

precautions:

1. Apply the brakes.

2. Place the transmission in PARK.

3. Engage the park brake.

4. Turn the engine off.

5. Slowly release the brake pedal and make sure the transmission is in PARK

before exiting the vehicle.

6. Block the rear wheels on the downhill side.

OPERATION

HAULING CARGO

WARNING

Hauling cargo improperly can alter vehicle handling and may cause loss of

control or brake instability, which can result in serious injury or death. Always

follow these precautions when hauling cargo:

Never exceed the maximum weight capacity of the vehicle. When determining

the weight you are adding to the vehicle, include the weight of the operator,

passengers, non-factory installed accessories, loads in the rack or box and the

load on the trailer tongue. The combined weight of these items must not

exceed the maximum weight capacity.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING

WHEN HAULING CARGO.

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain

stable driving conditions.

Always operate the vehicle with extreme care when hauling or towing loads.

Slow down and drive in the lowest gear available. Always use LOW gear when

towing or hauling heavy loads.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create

unstable operating conditions, which could result in loss of control of the

vehicle.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When

handling off-centered loads that cannot be centered, securely fasten the load

and operate with extra caution. Always attach the tow load to the hitch point

designated for your vehicle.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use

extreme caution when applying brakes with a loaded vehicle. Avoid terrain or

situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the

rack sides. Stability and maneuverability may be adversely affected, causing a

rollover.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle

should never exceed 10 mph (16 km/h) while towing a load on a level grass

surface. Vehicle speed should never exceed 5 mph (8 km/h) when towing

loads in rough terrain, while cornering, or while ascending or descending a hill.

LOAD CAPACITY

Your vehicle has been designed to carry or tow specific capacities. Always read

and understand the load distribution warnings listed on the warning labels. The

total load (operator, passengers, non-factory installed accessories, cargo and

weight on hitch) must not exceed the maximum weight capacity of the vehicle.

OPERATION

WARNING

Driving with passengers in the cargo box can result in serious injury or death.

Never allow passengers to ride in the cargo box. Passengers must always ride

in the cab with seat belts fastened securely.

TOWING LOADS

WARNING

Towing improperly can alter vehicle handling and may cause loss of control or

brake instability.

Always follow these precautions when towing:

1. Never load more than 250 lb (113.4 kg) tongue weight on the towing bracket.

2. When towing a disabled vehicle, place the disabled vehicle’s transmission in

neutral. Do not operate the vehicle faster than 10 mph (16 km/h) when

towing.

3. Towing a trailer increases braking distance. Do not operate the vehicle faster

than 10 mph (16 km/h) when towing.

4. Do not tow more than the recommended weight for the vehicle.

5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any

other location, which could result in loss of control of the vehicle.

6. The total load (operator, accessories, cargo and weight on hitch) must not

exceed the maximum weight capacity of the vehicle.

MODEL

TOTAL

TOWED

LOAD

WEIGHT

(LEVEL

GROUND)

TOTAL

TOWED

LOAD

WEIGHT

(15° GRADE)

TOTAL HITCH

VERTICAL

WEIGHT

MAXIMUM

TOWING

SPEED

Polaris PRO

2500 lb

(1134 kg)

850 lb

(386 kg)

250 lb

(113.4 kg)

10 mph

(16 km/h)

OPERATION

DUMPING THE CARGO BOX

To dump the cargo box, do the following:

1. Select a level site to dump the cargo box. Do not attempt to dump or unload

the vehicle while parked on an incline.

2. Apply the brakes. Place the transmission in PARK.

3. Engage the park brake.

4. Ensure that the cargo is positioned evenly or toward the front of the cargo

box.

5. Release the tailgate by pulling up on the tailgate latch.

WARNING

If the weight distribution on the box is located toward the rear of the box when

the release lever is pulled forward, the box may dump unexpectedly and cause

serious injury to the operator or bystanders. Never operate the Release Lever

dump lever without ensuring that the load is positioned evenly or at the front of

the box.

6. Stand clear and pull up on the cargo box release leverq. Lift the front of the

cargo box to dump the cargo.

OPERATION

7. Lower the cargo box and push down securely to latch.

WARNING

Operating the vehicle while the cargo box is raised could result in severe injury.

The box could close unexpectedly and cause injury to the driver or passenger.

The rear tires could also catch the rear of a raised box, damaging the vehicle

and creating hazardous driving conditions. Never operate this vehicle with the

cargo box in the raised position.

OPERATION

WINCH GUIDE

WINCH SAFETY

These safety warnings and instructions apply if your vehicle came equipped with

a winch or if you choose to add an accessory winch to your vehicle.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow

all winch instructions and warnings in this manual.

Your winch may have a cable made of either wire rope or specially designed

synthetic rope. The term “winch cable” will be used for either unless noted

otherwise.

WINCH SAFETY PRECAUTIONS

1. Read all sections of this manual.

2. Never use alcohol or drugs before or while operating the winch.

3. Never allow children under 16 years of age to operate the winch.

4. Always wear eye protection and heavy gloves when operating the winch.

5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead

and hook when operating winch.

6. Never attempt to “jerk” a load attached to the winch with a moving vehicle.

See the section on page 97.Shock Loading

7. Always keep the area around the vehicle, winch, winch cable, and load clear

of people (especially children) and distractions while operating the winch.

8. Always turn the vehicle ignition power OFF when it and the winch are not

being used.

9. Always be sure that at least five (5) full turns of winch cable are wrapped

around the winch drum at all times. The friction provided by this wrapped

cable allows the drum to pull on the winch cable and move the load.

10. Always apply your vehicle’s park brake and/or park mechanism to hold the

vehicle in place during winching. Use wheel chocks if needed.

11. Always align the vehicle and winch with the load directly in front of the

vehicle as much as possible. Avoid winching with the winch cable at an angle

to the winching vehicle’s centerline whenever possible.

WINCH GUIDE

12. If winching at an angle is unavoidable, follow these precautions:

a. Look at the winch drum occasionally. Never let the winch cable “stack” or

accumulate at one end of the winch drum. Too much winch cable at one

end of the winch drum can damage the winch and the winch cable.

b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to

feed and rewind the cable evenly before continuing the winch operation.

13. Never winch up or down at sharp angles. This can destabilize the winching

vehicle and possibly cause it to move without warning.

14. Never attempt to winch loads that weigh more than the winch’s rated

capacity.

15. The winch motor may become hot during winch use. If you winch for more

than 45 seconds, or if the winch stalls during operation, stop winching and

permit the winch to cool down for 10 minutes before using it again.

16. Never touch, push, pull or straddle the winch cable while winching a load.

17. Never let the winch cable run through your hands, even if wearing heavy

gloves.

18. Never release the clutch on the winch when the winch cable is under load.

19. Never use the winch for lifting or transporting people.

20. Never use the winch to hoist or suspend a vertical load.

21. Always inspect your winch and winch cable before each use.

WINCH GUIDE

Produkt Specifikationer

Mærke:	Polaris
Kategori:	Ikke kategoriseret
Model:	Pro XD 2000D AWD (2021)

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