Polaris Sportsman 570 EPS (2018) Manual
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Sportsman 570 EPS (2018)
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2018
OWNER’S MANUAL
SPORTSMAN® 570 / SPORTSMAN® 570 EPS / SPORTSMAN® 570 EFI
SPORTSMAN® 570 SP / SPORTSMAN® 570 HD / SPORTSMAN® 570 Utility Edition
SPORTSMAN® 570 SP Hunter Edition / SPORTSMAN® 450 HO
SPORTSMAN® 450 HO EPS / SPORTSMAN® 450 HD / SPORTSMAN® 450 Utility Edition
SPORTSMAN® TOURING 570 / SPORTSMAN® TOURING 570 EPS
SPORTSMAN® TOURING 570 SP / SPORTSMAN® TOURING 570 EPS
SPORTSMAN® X2 570 EPS / UTE® 570 HD / SPORTSMAN® 6x6 570
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
POLARIS® and Sportsman™ are trademarks of POLARIS Industries Inc.
Copyright 2017 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
2018 Sportsman® Owner’s Manual
9929657
4
WELCOME
6
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
8
INTRODUCTION
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this ATV without proper instruction increases the risk of an accident.
The operator must understand how to operate the ATV properly in different
situations and on different types of terrain.
Beginning and inexperienced operators should complete the recommended
safety training before operating this vehicle. See page 11.
Never permit a guest to operate the ATV unless the guest has read this manual
and all product labels and has completed a certified safety training course.
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. Operation
is prohibited for anyone under 16 years of age or
anyone without a valid driver’s license.
The operator must be tall enough to sit with back
against the seat, both feet flat on the floor and both
hands on the steering wheel (if equipped) or
handlebars.
HANDLING GASOLINE
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated
area.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
13
SAFETY
OPERATING ON SLIPPERY TERRAIN
Failure to use extra caution when operating on
excessively rough, slippery or loose terrain could
cause loss of traction, loss of control, accident or
overturn.
Do not operate on excessively rough, slippery or loose
terrain until you've learned and practiced the skills
necessary to control the vehicle on such terrain.
Always use extra caution on rough, slippery or loose
terrain.
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
IMPROPER TIRE MAINTENANCE
Operating this vehicle with improper tires or with
improper or uneven tire pressure could cause loss of
control or accident.
Always use the size and type of tires specified for your
vehicle.
Always maintain proper tire pressure as described in
the owner's manual and on safety labels.
OPERATING IMPROPERLY IN REVERSE
Improperly operating in reverse could result in a collision with an obstacle or
person. Always follow proper operating procedures as outlined in this manual.
See the New Operator Driving Procedures section for details.
Before shifting into reverse gear, always check for obstacles or people behind
the vehicle. When it's safe to proceed, back slowly.
OPERATING OVER OBSTACLES
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Avoid operating over large
obstacles such as large rocks and fallen trees. Always follow the proper
procedures outlined in this manual when operating over obstacles. See the New
Operator Driving Procedures section for details.
18
SAFETY
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
21
SAFETY
TIRE PRESSURE/LOAD WARNING (TOURING MODELS)
WARNING
Improper tire pressure or overloading can cause loss of control. Loss of control
can result in severe injury or death.
• Cold tire pressure:
– Front: 7.0 psi (48.2 kPa)
– Rear: 7.0 psi (48.2 kPa)
• Maximum weight capacity: 485 lbs. (220 kg)
NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34
kg) and/or front cargo loads are above 37 lbs. (17 kg).
NEVER exceed 50 MPH (80 km/h) while carrying a passenger.
TIRE PRESSURE/LOAD WARNING (6X6 MODELS)
WARNING
Improper tire pressure or overloading can cause loss of control. Loss of control
can result in severe injury or death.
• Cold tire pressure:
– Front: 7.0 psi (48.2 kPa)
– Center: 10.0 psi (68.9 kPa)
– Rear: 10.0 psi (68.9 kPa)
• Maximum weight capacity: 1115 lbs. (507 kg)
NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs. (34
kg) and/or front cargo loads are above 37 lbs. (17 kg).
NEVER exceed 10 MPH (16 km/h) when rear cargo loads are above 200 lbs.
(91 kg) and/or front cargo loads are above 100 lbs. (45 kg).
4X4 (AWD) WARNING (IF EQUIPPED)
WARNING
Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This
may cause severe drive shaft and clutch damage.
28
SAFETY
FUEL TRANSPORT / PASSENGER WARNING (6X6 MODELS)
WARNING
Read and understand your owner’s manual
Remove flammable material containers from box before filling.
WARNING
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers.
Maximum Box Load 181 kg.
DISCRETIONARY WARNING (UTE MODELS)
ALERT
Rear and understand your owner’s
manual.
Never operate this ATV on HILLS
steeper than 25 degrees. To prevent
overturn on hilly terrain, use throttle and
brakes gradually, and shift weight uphill.
DISCRETIONARY WARNING (2–UP MODELS)
ALERT
Rear and understand your owner’s
manual.
Never operate this ATV on HILLS
steeper than 15 degrees. To prevent
overturn on hilly terrain, use throttle and
brakes gradually, and shift weight uphill.
31
SAFETY
TIRE PRESSURE/LOAD WARNING (X2)
WARNING
Improper tire pressure or overloading can cause loss of control. Loss of control
can result in severe injury or death.
• Cold tire pressure:
Front: 7.0 psi (48.3 kPa)
Rear: 7.0 psi (48.3 kPa)
• Maximum weight capacity: 705 lbs. (320 kg)
• NEVER exceed 50 MPH (80 km/h) when rear cargo loads are above 75 lbs.
(34 kg) and/or front cargo loads are above 37 lbs. (17 kg).
• NEVER exceed 50 MPH (80 km/h) while carrying a passenger.
• NEVER exceed 10 MPH (16 km/h) when rear cargo loads are above 200 lbs.
(91 kg) and/or front cargo loads are 90 lbs. (41 kg).
• Lug nut torque values:
Steel rims 27 ft-lbs. (37 Nm)
Aluminum rims 30 ft-lbs. (41 Nm) + 1/4 Turn
CLUTCH COVER WARNING
ALERT
• Moving parts hazard under belt-
clutch guard. To prevent serious
injury, do not operate vehicle with
guard removed.
• Do not modify engine or clutch. Doing
so can cause part failure, possible
imbalance, and excessive engine
RPM, which can result in serious
injury or death.
33
SAFETY
REVERSE OVERRIDE / AWD WARNING
ALERT
Read and understand your owner’s manual.
Improper use of override button can
lead to loss of control resulting in severe
injury or death. Do not activate override
while throttle is engaged. Always apply
throttle gradually, while in reverse.
Do not push switch to engage 4X4
(AWD) if the rear wheels are spinning.
This may cause severe drive shaft and
clutch damage.
RACK ALERT
ALERT
DO NOT TOW FROM RACK OR
BUMPER.
Tow only from tow hooks or hitch.
Maximum Rack Loads:
• FRONT – 41 kg
• REAR – 82 kg
RACK ALERT, FRONT (X2)
ALERT
DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
Maximum combined Front Rack and Container Load: 90 lbs. (41 kg)
34
SAFETY
BOX WARNING (X2)
WARNING
Remove flammable material containers from box before filling.
WARNING
Passengers can be thrown off. This can cause serious injury or death. Never
carry passengers in cargo box.
Maximum Box Load - 400 lbs. (181 kg)
AGE 16 WARNING
WARNING
Operating this ATV if you are under the age of 16
increases the chances of severe injury or death to both
operator and passenger.
NEVER operate this vehicle if you are under age 16.
35
SAFETY
36
AUTOMATIC TRANSMISSION GEAR SELECTOR
The transmission gear selector w
is located on the right side of the vehicle.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
To shift gears, brake to a complete stop.
When the engine is idling, move the
lever to the desired gear.
NOTE
Shifting gears with the engine speed above idle or while the vehicle is moving
could cause transmission damage.
Whenever the ATV is left unattended, always place the transmission in PARK
and lock the parking brake.
TIP
To extend belt life, use low forward gear when pulling a heavy load at less than
seven miles per hour for extended periods and when operating uphill at a slow
speed.
45
FEATURES AND CONTROLS
FUEL CAP
This vehicle is equipped with a digital fuel gauge that will indicate a low fuel
condition. Refuel when the gauge indicates a low fuel condition.
Always refuel with the engine stopped,
and outdoors or in a well ventilated
area. Refuel on a level surface.
Remove the fuel tank cap to add fuel to
the fuel tank. Use either leaded or
unleaded gasoline with a minimum
pump octane number of 87 = (R + M/2)
octane. Do not use fuel with ethanol
content greater than 10 percent, such
as E-85 fuel.
PASSENGER SEAT BACKREST (TOURING)
The passenger backrest can be adjusted vertically.
1. Unzip the two zippers at the bottom
of the backrest pad. Lift the pad
upward to remove it from the
backrest frame.
2. To adjust the backrest upward or
downward, loosen the four vertical
adjustment screws q
on the front
side of the backrest frame. Slide
the backrest upward or downward
to the desired position and tighten
the screws.
3. Reinstall the backrest pad.
46
FEATURES AND CONTROLS
PASSENGER SEAT (X2)
Always make sure the passenger seat lock-out is functioning properly before
operating with a passenger.
Do not operate the vehicle with the seat in the 2-up position when operating
without a passenger. Always return the seat to the 1-up position for single-rider
operation.
Never carry cargo in the rear box when operating the ATV in the 2-up mode with
a passenger.
SEAT CONVERSION
To convert the back cargo rack to a passenger backrest, do the following:
1. Make sure the cargo box dump latch is securely latched.
2. Slide the seat latch levers inward to release the locks.
3. Tilt the backrest slightly forward.
4. Pull the passenger backrest upward from the bed of the cargo box.
5. Lift the adjustment latch at the top of the passenger backrest. Raise the
backrest to the desired position. Release the latch, making sure it locks into
one of the three operating positions.
TIP
The backrest must be moved out of the lowest position before it can be
secured in the upright position. The lowest position is for seat storage only. Do
not leave the backrest in the lowest position. Always adjust the backrest to one
of the three operating positions.
6. Lower the operator backrest to create the passenger seat. Two retaining pins
under the seat should fit into the two grommets on the seat base.
7. Test the passenger seat lockout by attempting to release the cargo box dump
latch. If the dump latch releases, the seat is not secure. Repeat the set-up
procedure. If the lock-out is not working properly, do not allow a passenger to
ride the vehicle. See your POLARIS dealer for service.
8. To return the vehicle to single-rider operation, reverse all steps. Always lower
the passenger backrest to the lowest position before folding it down into the
cargo box. Slide the seat latch levers outward to secure the locks.
ELECTRONIC POWER STEERING (EPS)
Electronic power steering (EPS), if equipped, engages when the ignition key is
turned to the ON position. EPS remains engaged whether the vehicle is moving
or idle. See the Instrument Cluster section for EPS Warning Indicator
information.
47
FEATURES AND CONTROLS
TURF MODE (IF EQUIPPED)
When operating in TURF mode, the inside rear wheel will rotate independently
from the outside wheel during turns. Operate in TURF mode only as needed to
protect smooth, level surfaces from tire damage. DO NOT operate in TURF
mode when climbing or descending hills, when sidehilling, or when operating on
uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and
water crossings. Always operate in ADC 4X4 or 4X4 on these types of terrain.
WARNING
Operating in TURF mode when on sloped, uneven, or loose terrain could
cause loss of control and result in serious injury or death. One rear wheel may
slip and lose traction or may lift up and grab when it touches the ground again.
ENGAGING 4X4
The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the
vehicle's electronic system will not enable 4X4 until the engine RPM is below
3000. Once enabled, 4X4 remains enabled until the 4X4 switch is turned off. If
the switch is turned off while the demand drive unit is moving, it will not
disengage until the rear wheels regain traction.
Engage the 4X4 switch before getting into conditions where front wheel drive
may be needed. If the rear wheels are spinning, release the throttle before
switching to 4X4.
NOTICE
Switching to 4X4 or ADC 4X4 while the rear wheels are spinning may cause
severe drive shaft and gearcase damage. Always switch to 4X4 or ADC 4X4
while the rear wheels have traction or are at rest.
49
FEATURES AND CONTROLS
ALL WHEEL DRIVE SYSTEM
(UTILITY EDITION & UTE MODELS ONLY)
The All Wheel Drive system is
controlled by the AWD momentary
switch q.
Engage AWD before getting into
conditions where front wheel drive may
be needed. If the rear wheels are
spinning, release the throttle before
switching to AWD.
• Move the momentary switch to the right to engage AWD.
• Move the momentary switch to the right, past the AWD setting, to engage
ADC AWD (if equipped).
• Move the momentary switch to the far left to operate in two-wheel drive (2X4).
NOTICE
Switching to AWD or ADC AWD (if equipped) while the rear wheels are
spinning may cause severe drive shaft and gearcase damage. Always switch
to AWD or ADC AWD (if equipped) while the rear wheels have traction or are at
rest.
AWD MODE
Move the momentary switch to the right to engage AWD (4X4). AWD will engage
when engine speed slows to below 3100 RPM. The gauge will display “AWD”.
There is no limit to the length of time the vehicle may remain in AWD. The
vehicle automatically engages AWD when operating in reverse if the switch is
set to the AWD position.
Once enabled, AWD remains enabled until the switch is turned off. If the switch
is turned off while the demand drive unit is moving, it will not disengage until the
rear wheels regain traction.
When in AWD, the demand drive unit will automatically engage any time the rear
wheels lose traction. When the rear wheels regain traction, the demand drive
unit will automatically disengage.
2X4 MODE
Move the momentary switch to the far left to operate in two-wheel drive (2X4).
AWD will disengage when engine speed slows to below 3100 RPM. The gauge
will display “2X4.”
50
FEATURES AND CONTROLS
ADC AWD MODE (IF EQUIPPED)
Move the momentary switch to the right, past the AWD setting, to engage ADC
AWD (if equipped). When the switch is on ADC AWD, the ADC system allows
engine braking to all four wheels when the vehicle descends a hill or incline.
Always move the AWD switch to ADC AWD before ascending or descending a
hill.
ACTIVE DESCENT CONTROL (ADC) SYSTEM
The ADC system allows engine braking to all four wheels when the vehicle
descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before
ascending or descending a hill.
ENGAGING ACTIVE DESCENT CONTROL
The ADC system will automatically engage when all four of the following
conditions occur:
• The 4X4 switch must be in the ADC 4X4 position
• Vehicle speed must be 15 MPH (25 km/h) or less
• The throttle must be closed (throttle lever released)
• The transmission must be in gear (high, low or reverse)
DISENGAGING ACTIVE DESCENT CONTROL
The ADC system will automatically disengage if at least one of the following
conditions occur:
• The 4X4 switch is moved out of the ADC 4X4 position
• Vehicle speed exceeds 15 MPH (25 km/h)
• The throttle is open (throttle is applied)
• The transmission is shifted to neutral or park
• X2 Model: The vehicle is on flat ground, or not actively descending a hill
51
FEATURES AND CONTROLS
INSTRUMENT CLUSTER
OVERVIEW
NOTICE
The use of a high pressure washer may damage the instrument cluster. Wash
the vehicle by hand or with a garden hose using mild soap. Do not use alcohol
to clean the instrument cluster. Do not allow insect sprays to contact the lens.
Immediately clean off any gasoline that splashes on the instrument cluster.
q
Gear Indicator
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
w
Display Area 2
This area displays odometer, trip meter, trip meter 2, voltage, engine
temperature, engine hour meter, programmable service hour interval,
ground speed, or engine RPM.
e
Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.
r
Fuel Gauge
The segments of the fuel gauge show the level of fuel in the fuel tank.
When the last segment clears, a low fuel warning is activated. All
segments including the fuel icon will flash. Refuel immediately.
t
Service Indicator
A flashing wrench symbol alerts the operator that the preset service
interval has been reached. Your POLARIS dealer can provide scheduled
maintenance. See page 62 for more information.
y
Clock The clock displays time in a 12-hour or 24-hour format.
u
AWD Indicator Segments of the indicator illuminate based on drive mode engaged.
52
FEATURES AND CONTROLS
INDICATOR LAMPS
q
Check Engine
This indicator appears if an EFI-related fault occurs. Do not
operate the vehicle if this warning appears. Serious engine
damage could result. Your authorized POLARIS dealer can
assist.
w
EPS Warning (if
equipped)
This indicator illuminates when a fault has occurred in the
EPS system. Your authorized POLARIS dealer can assist.
EPS operation is possible with key on/engine off for up to 5
minutes.
e
Engine Hot This lamp illuminates to indicate an overheated engine. If the
indicator flashes, a severe overheating condition exists.
r
Neutral This lamp illuminates when the transmission is in neutral and
the ignition key is in the ON position.
t
Helmet/Seat Belt
This lamp flashes for several seconds when the key is turned
to the ON position. The lamp is a reminder to wear helmet and
seat belt (if equipped) before operating.
y
High Beam This lamp illuminates when the headlamp switch is set to high
beam.
u
Chassis Fault If applicable.
i
Performance
Limited
On models equipped with a low speed limiter, indicator light
will remain on when low speed limiter is active.
53
FEATURES AND CONTROLS
DISPLAY AREA 1
Pressing the MODE button will change the information displayed in Area 1
q.
Speed Engine
Temperature
RPM
Ambient
Temperature
(Optional)
54
FEATURES AND CONTROLS
CLOCK
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Clock” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (12H or 24H)
e
With the correct unit displayed, Press the mode button which will set
the unit.
r
Toggle the Up/Down Buttons to change the units (Cycles Hours)
t
With the correct unit displayed, Press the mode button which will set
the unit.
y
Toggle the Up/Down Buttons to change the units (Cycles 10s of
Minutes)
u
With the correct unit displayed, Press the mode button which will set
the unit.
i
Toggle the Up/Down Buttons to change the units (Cycles 1s of
Minutes)
o
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
59
FEATURES AND CONTROLS
BACK LIGHT LEVEL
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Backlight Level” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (Increase or De-
crease Level)
e
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
61
FEATURES AND CONTROLS
SERVICE HOURS
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Service Hours” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)
e
With the correct unit displayed, press the MODE button, which will set
the unit and return you to the Options Menu.
NOTICE
To reset service hours after they have counted down to "0.0", reselect the
existing setpoint or select a new service hour value.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
62
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Injector 1 (MAG) (SDI
Part Load)
Driver Circuit Open/
Grounded 651 5
Driver Circuit Short to
B+ 651 3
Driver Circuit
Grounded 651 4
Injector 2 (PTO) (SDI
Part Load)
Driver Circuit Open/
Grounded 652 5
Driver Circuit Short to
B+ 652 3
Driver Circuit
Grounded 652 4
Ignition Coil Primary
Driver 1 (MAG)
Driver Circuit Short to
B+ 1268 3
Ignition Coil Primary
Driver 2 (PTO)
Driver Circuit Short to
B+ 1269 3
Fuel Pump Driver
Circuit
Driver Circuit Open/
Grounded 1347 5
Driver Circuit Short to
B+ 1347 3
Driver Circuit
Grounded 1347 4
Fan Relay Driver
Circuit
Driver Circuit Open/
Grounded 1071 5
Driver Circuit Short to
B+ 1071 3
Driver Circuit
Grounded 1071 4
Idle Air Control Driver Circuit Open/
Grounded 634 5
Driver Circuit Short to
B+ 634 3
Driver Circuit
Grounded 634 4
Position Out of Range 634 7
Starter Enable Circuit Driver Circuit Open/
Grounded 1321 5
65
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Driver Circuit Short to
B+ 1321 3
Driver Circuit
Grounded 1321 4
Chassis Relay Driver Circuit Open/
Grounded 520208 5
Driver Circuit Short to
B+ 520208 3
Driver Circuit
Grounded 520208 4
All Wheel Drive
Control
Driver Circuit Open/
Grounded 520207 5
Driver Circuit Short to
B+ 520207 3
Driver Circuit
Grounded 520207 4
System Power Voltage Too High 168 3
Voltage Too Low 168 4
Throttle Safety Signal Voltage Too High 520194 3
Voltage Too Low 520194 4
Signal Out of Range 520194 2
Throttle Stuck 520194 7
Active Descent
Control System
Driver Circuit Open/
Grounded 520203 5
Driver Circuit Short to
B+ 520203 3
Driver Circuit
Grounded 520203 4
Idle Speed Speed Too High 520211 3
Speed Too Low 520211 4
66
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Steering Torque
Partial Failure
Condition Exists 520223 31
Steering Torque Full
Failure
Condition Exists 520224 31
EPAS Inverter
Temperature
Data Valid But Above
Normal Operational
Range - Most Severe
Level
520225 0
Data Valid But Above
Normal Operating
Range - Moderately
Severe Level
520225 16
EPAS
Communications
Receive Data Error
Data Erratic,
Intermittent Or
Incorrect
520226 2
Condition Exists 520226 31
Position Encoder
Error
Root Cause Not
Known 520228 11
Bad Intelligent Device
Or Component 520228 12
Condition Exists 520228 31
EPAS Software Error Bad Intelligent Device
Or Component 520229 12
Condition Exists 520229 31
EPAS Power Save
Condition
Condition Exists 520231 31
EPS SEPIC Voltage
Error
Voltage Above
Normal, Or Shorted To
High Source 524086 3
Voltage Below
Normal, Or Shorted To
Low Source
524086 4
68
FEATURES AND CONTROLS
OPERATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new POLARIS vehicle is the first 25 hours of
operation, or the time it takes to use the first two tanks full of gasoline. No single
action on your part is as important as a proper break-in period. Careful treatment
of a new engine and drive components will result in more efficient performance
and longer life for these components. Perform the following procedures
carefully.
NOTICE
Excessive heat build-up during the first three hours of operation will damage
close-fitted engine parts and drive components. Do not operate at full throttle
or high speeds during the first three hours of use.
Use of any improper oils may cause serious engine damage. POLARIS PS-4
Full Synthetic 5W-50 4-Cycle Oil is specifically formulated for your 4-cycle
engine.
69
OPERATION
SAFE OPERATION PRACTICES
1. Complete the recommended safety training before operating this vehicle.
See the Safety section for details.
2. Do not allow anyone under 16 years of age to operate this vehicle. Do not
allow anyone with cognitive or physical disabilities to operate this vehicle.
3. Never carry a passenger on a 1-up ATV. Never carry more than one
passenger on a 2-up ATV.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in
an enclosed area.
5. Before operating, learn how to use the auxiliary brake for emergency
situations (if service brakes become inoperable).
6. Operate this vehicle off-road only. Never operate the vehicle on pavement or
on any public street, road or highway, including dirt and gravel roads.
7. Use caution and drive at reduced speeds in conditions of reduced visibility
such as fog, rain and darkness. Clean headlights frequently and replace
burned out headlamps promptly.
8. Drive in a manner appropriate for your skills, your passenger’s skills and
operating conditions. Never operate at excessive speeds. Never attempt
wheelies, jumps, or other stunts. Never remove your hands from the
handlebars while operating, and always keep both feet on the footrests.
9. Never consume alcohol or drugs before or while operating an ATV.
10. Always use the size and type of tires specified for your vehicle. Always
maintain proper tire pressure.
11. Never operate a damaged ATV. After any overturn or accident, have a
qualified service dealer inspect the entire machine for possible damage.
12. Never operate the ATV on a frozen body of water unless you have
independently verified that the ice is sufficiently thick to support the weight
and moving force of the ATV, you and your cargo, together with any other
vehicles in your party.
13. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
14. Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use.
72
OPERATION
TRAIL ETIQUETTE
Always practice good etiquette when riding. Allow a safe distance between your
vehicle and other vehicles operating in the same area. Communicate to
oncoming operators by signaling the number of vehicles in your group. When
stopping, move your vehicle to the edge of the trail as far as possible to allow
others to pass safely.
KNOW YOUR RIDING AREA/TREAD LIGHTLY
Familiarize yourself with all laws and regulations concerning the operation of this
vehicle in your area. Respect the environment in which you ride your vehicle.
Find out where the designated riding areas are by contacting your POLARIS
dealer, a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road enthusiast,
you represent the sport and can set a good example (or a poor example) for
others to follow. Tread lightly. Operate with respect for the terrain, avoid littering,
and always stay on the designated trails.
STARTING THE ENGINE
1. Position the vehicle on a level surface outdoors or in a well- ventilated area.
2. Place the transmission in PARK.
3. Lock the parking brake.
TIP
The starter interlock will prevent the engine from starting if the transmission is
in gear and the brake is not engaged.
4. Sit on the vehicle and move the engine stop switch to RUN.
TIP
Do not press the throttle while starting the engine.
5. Turn the ignition key past the ON position to engage the starter. Activate the
starter for a maximum of five seconds, releasing the key when the engine
starts.
6. If the engine does not start, return the key to the OFF position and wait five
seconds before attempting to start again. Activate the starter for another five
seconds if necessary. Repeat this procedure until the engine starts.
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
73
OPERATION
DRIVING THROUGH WATER
Your ATV can operate through water with a maximum recommended depth
equal to the bottom of the footrests. Follow these procedures when operating
through water:
1. Determine water depths and current before entering water.
2. Choose a crossing where both banks have gradual inclines.
3. Avoid operating through deep or fast-flowing water.
NOTICE
Major engine damage can result if the vehicle is not thoroughly inspected
after operation in water. Perform the services outlined in the Periodic
Maintenance Chart. The following areas need special attention: engine oil,
transmission oil, demand drive fluid and all grease fittings.
If the vehicle tips or overturns in water, or if the engine stops during or after
operating in water, service is required before starting the engine. Your
POLARIS dealer can provide this service. If it's impossible to bring the vehicle
in before starting the engine, perform the service outlined in the Vehicle
Immersion section of this manual, and take the vehicle in for service at the
first opportunity.
4. After leaving water, test the brakes. Apply them lightly several times while
driving slowly. The friction will help dry out the pads.
If it’s unavoidable to enter water deeper than the footrest level:
• Proceed slowly. Avoid rocks and obstacles.
• Balance your weight carefully. Avoid sudden movements.
• Maintain a steady rate of speed. Do not make sudden turns or stops. Do not
make sudden throttle changes.
77
OPERATION
STOPPING THE ENGINE
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK when stopping the engine.
BRAKING
1. Release the throttle pedal completely. (When the throttle pedal is released
completely and engine speed slows to near idle, the vehicle has no engine
braking.)
2. Press on the brake pedal evenly and firmly. Practice starting and stopping
(using the brakes) until you're familiar with the controls.
PARKING THE VEHICLE
1. Stop the vehicle on a level surface. When parking inside a garage or other
structure, be sure that the structure is well ventilated and that the vehicle is
not close to any source of flame or sparks, including any appliance with pilot
lights.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Engage the parking brake (if equipped).
5. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
6. Remove the ignition key to prevent unauthorized use.
84
OPERATION
7. Lower the cargo box and make sure the release latch is secured.
WARNING
To prevent a crushing injury to hands and fingers, keep hands and fingers
away from the lower front edge of the cargo box while lowering the box.
8. Secure the tailgate.
WARNING
Operating with the cargo box in the raised position can cause serious injury
and damage to the vehicle. The cargo box could close unexpectedly and injure
the driver. The rear tires will also catch the rear of the bed, damaging the
vehicle and creating hazardous driving conditions. Never operate this vehicle
with the cargo box in the raised position.
TOWING YOUR VEHICLE
If towing your vehicle is necessary, shift the transmission into neutral for better
mobility and to prevent damage to the belt. Always attach the tow cable to the
front tow loop of the disabled vehicle. A rider must be on board to steer the
disabled vehicle while towing.
TRAILERING YOUR VEHICLE
Follow these procedures when transporting the vehicle.
1. Stop the engine.
2. Place the transmission in PARK.
3. Secure the fuel cap, oil cap, and seat.
4. Remove the key to prevent loss during transporting.
5. Always tie the frame of the vehicle to the transporting unit securely with
suitable straps or rope. Do not attach tie straps to the front A-arm bolt
pockets, racks, or handlebars.
89
OPERATION
WINCH GUIDE
These safety warnings and instructions apply if your vehicle came equipped with
a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed
synthetic rope. The term “winch cable” will be used for either unless noted
otherwise.
WINCH SAFETY PRECAUTIONS
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead
and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle.
See the Shock Loading section on page 99.
7. Always keep the area around the vehicle, winch, winch cable, and load clear
of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not
being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped
around the winch drum at all times. The friction provided by this wrapped
cable allows the drum to pull on the winch cable and move the load.
10. Always apply your vehicle’s park brake and/or park mechanism to hold the
vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the
vehicle as much as possible. Avoid winching with the winch cable at an angle
to the winching vehicle’s centerline whenever possible.
12. If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one
end of the winch drum can damage the winch and the winch cable.
91
WINCH GUIDE
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
• If possible, keep the winch cable aligned with the centerline of the
winching vehicle. This will help the spooling of the winch cable and reduce
the load on the fairlead.
• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow
strap to avoid damaging the tree during winch operation. Sharp cables and
chains can damage and even kill trees. Please remember to
TreadLightly® (treadlightly.org).
• Before operating the winch, be sure that the safety latch on the winch
cable hook is fully seated when the load is attached.
• Never operate your winch with a damaged hook or latch. Always replace
damaged parts before using the winch.
5. Never remove the hook strap from the hook.
6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling
capacity. Always be sure that at least five (5) full turns of winch cable are
wrapped around the winch drum at all times. The friction provided by this
wrapped cable allows the drum to pull on the winch cable and move the load.
8. Read and adhere to the following information for winch damping to ensure
safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy
jacket, tarp, or other soft, dense object. A damper can absorb much of the
energy released if a winch cable breaks when winching. Even a tree limb
can help as a damper if no other items are available to you.
95
WINCH GUIDE
WINCH CABLE CARE
WARNING
Use of worn or damaged cable could lead to sudden failure and SEVERE
INJURY.
For your safety, always replace POLARIS winch parts (including the cable) with
genuine POLARIS replacement parts available at your authorized POLARIS
dealer, or other qualified person.
1. Always inspect your winch before each use. Inspect for worn or loose parts
including mounting hardware. Never use the winch if any part needs repair or
replacement.
2. Always inspect your winch cable before each use. Inspect for worn or kinked
winch cable.
A kinked winch cable made of wire rope
is shown at right. Even after being
“straightened out,” this cable has
already been permanently and severely
damaged. Promptly discontinue use of
a winch cable in this condition.
A kinked winch cable made of wire rope
that has been “straightened out” is
shown at right. Even though it may look
usable, the cable has been permanently
and severely damaged. It can no longer
transmit the load that it could prior to
kinking. Promptly discontinue use of a
winch cable in this condition.
A winch cable made of synthetic rope
should be inspected for signs of fraying.
Replace the cable if fraying is observed
(shown below). Promptly discontinue
use of a winch cable in this condition.
Also replace the winch cable if there are
fused or melted fibers. Such an area of
the synthetic rope will be stiff and
appear smooth or glazed. Promptly
discontinue use of a winch cable in this
condition.
98
WINCH GUIDE
MAINTENANCE
PERIODIC MAINTENANCE
Any qualified repair shop or person may maintain, replace or repair the emission
control devices or systems on your vehicle. An authorized POLARIS dealer can
perform any service that may be necessary for your vehicle. POLARIS also
recommends POLARIS parts for emissions-related service, however equivalent
parts can be used.
It is a potential violation of the Clean Air Act if a part supplied by an aftermarket
parts manufacturer reduces the effectiveness of the vehicle’s emission controls.
Tampering with emission controls is prohibited by federal law.
Owners are responsible for performing the scheduled maintenance identified in
this owner’s manual. Careful periodic maintenance will help keep your vehicle in
safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as
necessary. When inspection reveals the need for replacement parts, genuine
POLARIS parts are available from your POLARIS dealer. Equivalent parts may
be used for emissions-related service.
Record maintenance and service in the Maintenance Log beginning on page
179. Service and adjustments are important for proper vehicle operation. If
you're not familiar with safe service and adjustment procedures, a qualified
dealer can perform these operations. Maintenance intervals in the following
chart are based upon average riding conditions and an average vehicle speed of
approximately 10 miles per hour. Vehicles subjected to severe use must be
inspected and serviced more frequently.
SEVERE USE DEFINITION
Severe use is defined as:
• Frequent immersion in mud, water, or sand
• Frequent or prolonged operation in dusty environments
• Short trip cold weather operation
• Racing or racing-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
103
MAINTENANCE
OIL FILTER CHANGE
IMPORTANT
Always change the oil filter whenever changing oil.
See the fluid recommendation table for
capacities and plug torques. Always
change the filter at the intervals outlined
in the Periodic Maintenance Chart
beginning on page 104.
1. Place shop towels beneath the oil filter
w. Using an oil filter wrench
(available from your POLARIS dealer), turn the filter counter- clockwise to
remove it.
2. Using a clean dry cloth, clean the filter sealing surface on the crankcase.
3. Lubricate the o-ring on the new filter with a film of fresh engine oil. Check to
make sure the o-ring is in good condition.
4. Install the new filter and rotate it clockwise by hand until the filter gasket
contacts the sealing surface, then turn it an additional 3/4 turn.
5. Remove the dipstick.
6. Add the proper amount of the recommended oil. Do not overfill.
7. Reinstall the dipstick.
8. Place the transmission in PARK.
9. Lock the parking brake.
10. Start the engine. Allow it to idle for one to two minutes.
11. Stop the engine.
12. Check for leaks.
13. Check the oil level. Add oil as needed to bring the level to the upper mark on
the dipstick.
14. Dispose of used filter and oil properly.
110
MAINTENANCE
Produkt Specifikationer
| Mærke: | Polaris |
| Kategori: | Ikke kategoriseret |
| Model: | Sportsman 570 EPS (2018) |
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