Polaris Sportsman Touring XP 1000 (2019) Manual
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Sportsman Touring XP 1000 (2019)
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Owner's Manual
For Maintenance and Safety
Sportsman® Touring 850 SP
Sportsman® Touring XP 1000
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING
Operating, servicing, and maintaining a passenger vehicle or o-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine expect as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!
A card containing important ATV safety information should be attached to
the owner’s if manual on the next page. If you cannot locate this card, or it
has been removed, please call 1–800–342–3764 for assistance.
2019 Owner’s Manual
Sportsman® Touring 850 SP
Sportsman® Touring XP 1000
POLARIS®, ACE™, OUTLAW®, and SPORTSMAN® are trademarks of
POLARIS Industries Inc.
Copyright 2018 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9929036
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
• Snowmobiles
• SPORTSMAN® All-terrain vehicles
• Low emission vehicles (LEVs)
• RANGER® utility vehicles
• BRUTUS® work vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• GEM® vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
4
WELCOME
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . 57
Winch Guide. . . . . . . . . . . . . . . . . . . 75
Emission Control Systems . . . . . . . . . . . . . 85
Maintenance . . . . . . . . . . . . . . . . . . 87
Specifications . . . . . . . . . . . . . . . . . . 123
POLARIS Products . . . . . . . . . . . . . . . . 129
Troubleshooting . . . . . . . . . . . . . . . . . 131
Warranty . . . . . . . . . . . . . . . . . . . . 135
Maintenance Log . . . . . . . . . . . . . . . . 143
5
6
INTRODUCTION
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized
training course. Visit www.rohva.org or call 866-267-2751.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the New Operator Driving Procedures outlined in this manual.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed
the owner’s manual and all safety labels and has completed a safety training
7
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in monor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
8
INTRODUCTION
EUROPEAN VIBRATION AND NOISE
The driver-perceived noise and hand/arm and whole body vibration levels of this
machinery is measured per EN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as
indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many
factors, including:
• Instrument and calibration uncertainty
• Variations in the machine such as wear of components
• Variation of machine operators such as experience or physique
• Ability of the worker to reproduce typical work during measurements
• Environmental factors such as ambient noise or temperature
9
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
The manufacturer’s label is located on the front right side of the vehicle behind
the radiator.
Vehicle Model Number (VIN)
q
Frame VIN
Engine Serial Number w
Key Number
10
INTRODUCTION
SAFETY
SAFETY TRAINING
ATV safety training is a top priority for POLARIS. POLARIS strongly encourages
you and any family members who will be riding the ATV to take a training course.
If you purchased a new POLARIS ATV in the United States, your dealer
provided information about the authorized ATV RiderCourse
sm that is available
to you and your eligible family members. This training is included in the
purchase price of your ATV. You were also provided with printed materials that
explain safe operating procedures. You should review this information on a
regular basis.
If you purchased a used POLARIS ATV in the United States, you can enroll in
the ATV RiderCoursesm for a fee. Call ATV Enrollment Express at (800) 887-
2887 or visit www.atvsafety.org. If you purchased a POLARIS ATV outside the
United States, please contact your dealer or local law enforcement agencies for
information about safety training.
A POLARIS ATV is an off-road vehicle. Familiarize yourself with all laws and
regulations concerning the operation of this vehicle in your area. We strongly
advise you to strictly follow the recommended maintenance program outlined in
your vehicle manual. This preventive maintenance program is designed to
ensure that all critical components on your vehicle are thoroughly inspected at
specific intervals.
FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call
the Consumer Product Safety Commission at 1-800-638-2772, or visit
www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-
sleeve shirt, long pants, over-the-ankle boots and
seat belt (if equipped) at all times. Protective gear
reduces the chance of injury.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
11
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Parents should verify that the young operator has a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
12
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an
accident. The operator must understand how to operate the vehicle properly in
different situations and on different types of terrain.
All operators must read and understand the owner's
manual and all warning and instruction labels before
operating the vehicle.
All operators should review the safety DVD provided
with this vehicle and take a ROHVA training course
(www.rohva.org).
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age.
Never allow anyone under 12 years of age to ride as a
passenger on a 2-up ATV.
Even though a child may be within the recommended
age group for operating some ATVs, he/she may not
have the skills, abilities, or judgment needed to
operate or ride on this ATV safely and could be
susceptible to accident or injury.
13
SAFETY
USING ALCOHOL OR DRUGS
Operating this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never consume alcohol or drugs before or while
operating this vehicle.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident.
Always perform the pre-ride inspection before each use of your vehicle to
make sure it's in safe operating condition.
Always follow the inspection and maintenance procedures and schedules
described in this owner’s manual.
HANDLING GASOLINE
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated
area.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective eye
wear increases the risk of a serious injuries in the event of an accident.
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and
over-the-ankle boots.
14
SAFETY
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
OPERATING ON PUBLIC ROADS
Operating this vehicle on public streets, roads or
highways could result in a collision with another
vehicle. Never operate this vehicle on any public
street, road or highway, including dirt and gravel roads
(unless designated for off-highway use).
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases
the operator's risk of losing control. Always operate at
a speed that's appropriate for the terrain, the visibility
and operating conditions and your skills and
experience.
PHYSICAL CONTROL OF THE VEHICLE
Removing even one hand or foot can reduce ability to control the vehicle or
could cause loss of balance and ejection from the ATV.
If a person's feet are not firmly planted on the footrests, they could come into
contact with the wheels or other moving parts and lead to accident or injury.
Always keep both hands on the handlebars and both feet on the footrests of the
ATV during operation.
TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this owner’s
manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
15
SAFETY
JUMPS AND STUNTS
Exhibition driving increases the risk of an accident or
rollover. DO NOT do power slides, “donuts”, jumps or
other driving stunts. Avoid exhibition driving.
IMPROPER HILL CLIMBING
Improper hill climbing could cause loss of control or rollover. Use extreme
caution when operating on hills. Always follow proper procedures for hill climbing
as described in this owner's manual. See the New Operator Driving Procedures
section for details.
DESCENDING HILLS IMPROPERLY
Improperly descending a hill could cause loss of control or rollover. Always
follow proper procedures for traveling down hills as described in this owner’s
manual. See the New Operator Driving Procedures section for details.
CROSSING HILLSIDES
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a hillside is unavoidable, always follow proper procedures as
described in this owner's manual. See the New Operator Driving Procedures
section for details.
OPERATING ON STEEP HILLS
Operating on excessively steep hills could cause an overturn. Never operate on
hills too steep for the ATV or for your abilities. Never operate the ATV on hills
steeper than 15 degrees.
16
SAFETY
STALLING WHILE CLIMBING A HILL
Stalling, rolling backwards or improperly dismounting
while climbing a hill could cause a rollover.
• Always maintain a steady speed when climbing a
hill.
• Always move the 4X4 switch to 4WDC (if equipped)
before ascending or descending a hill.
If all forward speed is lost:
• Lean forward to keep body weight uphill. A passenger should also lean uphill.
• Apply the brakes.
• Lock the parking brake when fully stopped.
• Dismount on the uphill side of the vehicle, or on the left if the vehicle is
pointing straight uphill. Have a passenger dismount first, then the operator
may dismount.
• Turn the ATV around and remount, following the procedure described in the
owner's manual.
If the ATV begins rolling downhill:
• Keep operator and passenger body weight uphill.
• Never apply engine power.
• Never apply the rear brake while rolling backwards. Apply the single-lever
brake gradually.
• When fully stopped, apply the rear brake as well, and then lock the parking
brake.
• Dismount on the uphill side of the vehicle, or on the left if the vehicle is
pointing straight uphill. Have a passenger dismount first, then the operator
may dismount.
• Turn the ATV around and remount, following the procedure described in the
owner's manual.
17
SAFETY
OPERATING ON SLIPPERY TERRAIN
Failure to use extra caution when operating on
excessively rough, slippery or loose terrain could
cause loss of traction, loss of control, accident or
overturn.
Do not operate on excessively rough, slippery or loose
terrain until you've learned and practiced the skills
necessary to control the vehicle on such terrain.
Always use extra caution on rough, slippery or loose
terrain.
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
IMPROPER TIRE MAINTENANCE
Operating this vehicle with improper tires or with
improper or uneven tire pressure could cause loss of
control or accident.
Always use the size and type of tires specified for your
vehicle.
Always maintain proper tire pressure as described in
the owner's manual and on safety labels.
OPERATING IMPROPERLY IN REVERSE
Improperly operating in reverse could result in a collision with an obstacle or
person. Always follow proper operating procedures as outlined in this manual.
See the New Operator Driving Procedures section for details.
Before shifting into reverse gear, always check for obstacles or people behind
the vehicle. When it's safe to proceed, back slowly.
OPERATING OVER OBSTACLES
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Avoid operating over large
obstacles such as large rocks and fallen trees. Always follow the proper
procedures outlined in this manual when operating over obstacles. See the New
Operator Driving Procedures section for details.
18
SAFETY
SKIDDING OR SLIDING
Failure to use extra caution when operating on
excessively rough, slippery or loose terrain could
cause loss of traction, loss of control, accident or
rollover. Do not operate on excessively slippery
surfaces. Always slow down and use additional
caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual. See the
New Operator Driving Procedures section for details.
OPERATING A DAMAGED VEHICLE
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle and steering systems.
OPERATING THROUGH WATER
Operating through deep or fast-flowing water can cause loss of traction, loss of
control, rollover or accident. Never operate in fast-flowing water or in water that
exceeds the floor level of the vehicle.
Always follow proper procedures for operating in water as described in this
owner’s manual. See page 62.
Wet brakes may have reduced stopping ability. After leaving water, test the
brakes. Apply them lightly several times while driving slowly. The friction will help
dry out the pads.
IMPROPER CARGO LOADING
Overloading the vehicle or carrying/towing cargo improperly may cause changes
in stability and handling, which could cause loss of control or an accident.
• Always follow the instructions in this owner’s manual for carrying cargo.
• Never exceed the stated load capacity for this vehicle.
• Cargo should be properly distributed and securely attached.
• Reduce speed when carrying cargo or pulling a trailer. Allow a greater
distance for braking.
19
SAFETY
OPERATING ON FROZEN BODIES OF WATER
Severe injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your cargo, together with any other vehicles in your
party.
Always check with local authorities and residents to confirm ice conditions and
thickness over your entire route. Vehicle operators assume all risk associated
with ice conditions on frozen bodies of water.
POOR VISIBILITY
Operating this vehicle in darkness or inclement weather could result in a
collision or accident, especially if operating on a road or street. This vehicle is
not equipped with highway-approved lights. Operate this vehicle off-road only.
Use caution and drive at reduced speeds in conditions of reduced visibility such
as fog, rain and darkness. Clean headlights frequently and replace burned out
headlamps promptly.
PHYSICAL SKILLS
Safe operation of this rider-active vehicle requires good judgement and physical
skills. Persons with cognitive or physical disabilities who operate this vehicle
have an increased risk of overturn and loss of control.
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass. Always
inspect the underside of the vehicle and areas near the exhaust system after
driving through tall grass, weeds, brush, and other tall ground cover. Promptly
remove any grass or debris clinging to the vehicle.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.
20
SAFETY
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
21
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions on each label carefully. If any of the labels shown in this
manual differ from the labels on your vehicle, always read and follow the
instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your
POLARIS dealer to purchase a replacement. Replacement safety labels are
provided by POLARIS at no charge. The part number is printed on the label.
q
General Warning t
Clutch Warning (Under Seat)
w
Passenger Safety Warning y
Rack/Box Warning
e
Reverse Override/AWD Caution u
Tire Pressure/Load Warning
r
Age Warning
22
SAFETY
GENERAL WARNING
WARNING
Improper use can result in SEVERE INJURY or DEATH
ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR
NEVER USE ON PUBLIC ROADS
NEVER CARRY MORE THAN 1 PASSENGERS
NEVER USE WITH DRUGS OR ALCOHOL
NEVER operate:
• without proper training or instruction
• at speeds too fast for your skills or the conditions
• on public roads - a collision can occur with another vehicle
• with a passenger unless passenger seat is securely in place
ALWAYS:
• use proper riding techniques to avoid vehicle overturns on hills and rough
terrain and in turns
• avoid paved surfaces - pavement may seriously affect handling and control
• reduce speed and use extra caution at all times when carrying a passenger -
dismount passenger when conditions require
• make sure passenger reads and understands this label and passenger safety
label
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
REVERSE OVERRIDE WARNING/AWD CAUTION
WARNING
Improper use of override button can lead to loss of control resulting in severe
injury or death. Do not activate override while throttle is engaged. Always apply
throttle gradually while in reverse.
CAUTION
Do not push switch to engage 4x4 (AWD) if the rear wheels are spinning. This
may cause severe drive shaft and clutch damage.
23
SAFETY
PASSENGER SAFETY WARNING
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
• NEVER CARRY MORE THAN ONE PASSENGER
• NEVER RIDE AFTER USING DRUGS OR ALCOHOL
• NEVER carry a passenger too small to firmly plant feet on footrests and
securely grasp hand holds.
THE PASSENGER MUST ALWAYS:
• use an approved helmet and protective gear
• securely grasp hand holds and plant feet firmly on footrests while seated in
the passenger seat
• tell operator to slow down or stop if uncomfortable
• get off and walk if conditions require
WARNING
• Never operate this ATV on HILLS steeper than 15 degrees 15˚. To prevent
overturn on hilly terrain, use throttle and brakes gradually, and shift weight
uphill.
• REVERSE operation can be dangerous even at low speeds. Steering
becomes difficult. To prevent loss of control, avoid sudden braking or sharp
turns.
AGE 16 WARNING
The Age 16 warning is located on the left-hand wheel well.
WARNING
Operating this vehicle if you are under the age of 16 increases the chances of
severe injury or death to operator.
NEVER operate this vehicle if you are under age 16.
CLUTCH COVER WARNING
WARNING
• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not
operate vehicle with guard removed.
• Do not modify engine or clutch. Doing so can cause part failure, possible
imbalance, and excessive engine RPM, which can result in serious injury or
death.
24
SAFETY
RACK/BOX WARNING
WARNING
• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
• Maximum Rack Loads: Front 120 lbs. (54 kg) Rear 240 lbs. (109 kg)
TIRE PRESSURE/LOAD WARNING
WARNING
Improper tire pressure or overloading can cause loss of control.
Loss of control can result in severe injury or death.
• Cold tire pressure:
– Front: 7.0 psi (48.3 kPa)
– Rear: 7.0 psi (48.3 kPa)
• Maximum weight capacity: 575 lbs. (261 kg)
• Lug nut torque values: 75 ft-lbs. (102 Nm)
NEVER exceed 50 mph (80 kph) when rear cargo loads are above 30 lbs (13 kg)
and/or front cargo loads are above 15 lbs (6 kg).
NEVER exceed 50 mph (80 kph) while carrying a passenger.
NEVER exceed 10 mph (16 kph) when rear cargo loads are above 200 lbs
(91kg) and/or front cargo loads are above 100 lbs (45 kg).
HITCH CAPACITY LABEL
The Hitch Capacity label
o
is located on the hitch bracket.
TRAILER MAX WEIGHT:
1500 LBS. (682 KG) ON LEVEL
GROUND
850 LBS. (386 KG) UP TO 15°
GRADE
HITCH MAX. VERTICAL WEIGHT:
150 LBS. (68 KG)
25
SAFETY
26
FEATURES AND CONTROLS
SWITCHES
NOTE
Image below is for reference only. Your model may differ slightly.
q
Ignition Switch r
Headlight Switch
w
Engine Stop Switch t
Drive Line Switch
e
Mode/Reverse Override Switch y
Auxiliary Outlet
IGNITION SWITCH/LIGHT SWITCH
Use the ignition switch to start the engine. The key can be removed from the
switch when it is in the OFF position.
OFF Turn the key to the OFF position to stop the engine. Electrical circuits are off.
RUN Turn the key the RUN position to activate electrical components. Electrical
circuits are on. Electrical equipment can be used.
START Turn the key to the START position to engage the electric starter. See the
Starting the Engine section for starting procedures.
27
FEATURES AND CONTROLS
4X4 SWITCH (IF EQUIPPED)
The drive mode switch q
controls the
All Wheel Drive (AWD/4X4) system.
Use this switch to engage AWD (4X4)
or 2X4. The vehicle automatically
engages 4X4 when operating in reverse
if the drive mode is set to AWD (4X4).
See page 37 for drive mode (AWD)
operating instructions.
ENGINE STOP SWITCH
Move the stop switch
w
either left or
right to the OFF position to stop the
engine quickly.
Move the stop switch to the RUN
position before attempting to start the
engine. The engine will not start or run
when the switch is off. Both the main
switch and the engine stop switch will
shut off all electrical power to the
vehicle, including lights.
MODE/REVERSE OVERRIDE SWITCH
WARNING
Pressing the override button while the throttle is open can cause loss of
control, which may result in serious injury or death. Always release the throttle
before pressing the override button.
This vehicle is equipped with a reverse
speed limiter system. To gain additional
wheel speed while backing, release the
throttle and depress the override button
e. The reverse override button also
acts as a MODE button when held down
for approximately one half second. The
override button will not function as a
MODE button if the transmission is in
reverse.
28
FEATURES AND CONTROLS
HEADLIGHT SWITCH
Use the headlight switch to turn the
lights on and off and to change the
lights from high beam to low beam. The
key must be in the ON position and the
engine stop switch must be in the RUN
position.
THROTTLE LEVER
WARNING
Operating an ATV with sticking or improperly operating throttle controls could
cause an accident. Never start or operate an ATV that has a sticking or
improperly operating throttle. Immediately contact your POLARIS dealer or
other qualified person for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result
in an accident if the throttle lever sticks during operation. Always check the
lever for free movement and return before starting the engine. Also check
occasionally during operation.
Modifications to the electronic throttle control could result in failure to perform
as designed, which could result in an accident. Do not attempt to modify the
throttle control system or replace it with any after market throttle mechanisms.
Engine speed and vehicle movement
are controlled by pressing the throttle
lever q. The throttle lever is spring
loaded. Engine speed returns to idle
when the lever is released. This ATV is
equipped with a throttle release switch,
which is designed to reduce the risk of a
frozen or stuck throttle.
29
FEATURES AND CONTROLS
BRAKE LEVER
WARNING
Operating the ATV with a spongy brake lever can result in loss of braking,
which could cause an accident. Never operate the ATV with a spongy-feeling
brake lever. Always contact your dealer for service before operating the
vehicle.
Squeeze the brake lever
q
toward the
handlebar to apply the front and rear
brakes. These brakes are hydraulically
activated disc type brakes that are
activated by only one lever.
Always test brake lever travel and
master cylinder fluid level before
riding. When squeezed, the lever
should feel firm. Any sponginess
would indicate a possible fluid leak or
low master cylinder fluid level, which
must be corrected before riding.
Contact your POLARIS dealer or other
qualified service facility for proper
diagnosis and repairs.
30
FEATURES AND CONTROLS
MASTER CYLINDER/BRAKE FLUID
WARNING
An over-full master cylinder may cause brake drag or brake lock-up, which
could result in an accident. Maintain brake fluid at the recommended level. Do
not overfill.
Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic,
meaning it rapidly absorbs moisture from the air. The moisture causes the
boiling temperature of the brake fluid to drop, which can lead to early brake
fade and the possibility of brake failure, which could result in an accident. After
opening a bottle of brake fluid, always discard any unused portion.
Check the brake fluid in the master cylinder before each ride.
1. Position the ATV on a level surface.
2. Position the handlebars so the
master cylinder q
is level.
3. View the brake fluid level through
the indicator window w
on the top
of the master cylinder. The eye will
appear dark when the fluid level is
full. When fluid is low, the eye will
be clear.
4. If the fluid level is low, remove the
cover screws and add fluid to the
fill line. Do not overfill. Use DOT 4
brake fluid only.
5. Reinstall the cover. Torque screws
to 7 in-lbs (.8 Nm).
31
FEATURES AND CONTROLS
PARKING BRAKE
LOCKING THE PARKING BRAKE
WARNING
Operating the ATV while the parking brake is engaged could result in an
accident or fire. Always check to be sure the parking brake is disengaged
before operating.
1. Place the transmission in PARK.
2. Squeeze and release the brake
lever q
two or three times, then
squeeze and hold.
3. Push the parking brake lock
w
forward to engage the lock.
4. Release the brake lever.
5. To release the parking brake lock,
squeeze and release the brake
lever. It will return to its unlocked
position.
The parking brake may relax if left on for a long period of time. Always block the
wheels to prevent rolling. Always block the wheels on the downhill side of the
ATV if leaving it parked on a hill. Another option is to park the ATV in a sidehill
position. Never depend on the parking brake alone if the ATV is parked on a hill.
Always block the wheels to prevent rolling.
32
FEATURES AND CONTROLS
AUXILIARY FOOT BRAKE
WARNING
Never back down a hill. Applying the auxiliary brake when backing down a hill
may cause rear tipover, which could result in serious injury or death.
Use caution when applying the auxiliary brake. Do not aggressively apply the
auxiliary brake when going forward. The rear wheels may skid and slide
sideways, causing loss of control and serious injury or death.
The auxiliary brake system is intended
to be used as a backup for the main
brake system. Should the main system
fail, use the auxiliary foot brake q.
The auxiliary foot brake is located on
the inside of the right footrest. Operate
this brake with your right foot.
If the rear wheels slide while using the
auxiliary brake, reduce brake pedal
pressure to brake the rear wheels
without skidding.
BRAKE FLUID LEVEL
Check the brake fluid level frequently for the auxiliary brake system. The
reservoir is located under the front storage box.
Maintain the fluid level between the maximum and minimum marks. Use DOT 4
brake fluid only.
33
FEATURES AND CONTROLS
AUTOMATIC TRANSMISSION GEAR SELECTOR
The transmission gear selector q is
located on the right side of the vehicle.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
To shift gears, brake to a complete
stop. When the engine is idling, move
the lever to the desired gear.
NOTE
Shifting gears with the engine speed above idle or while the vehicle is moving
could cause transmission damage.
Whenever the ATV is left unattended, always place the transmission in PARK
and lock the parking brake.
BELT LIFE
To extend belt life, use low forward gear when pulling a heavy load at less than
seven miles per hour for extended periods and when operating uphill at a slow
speed.
FUEL CAP
NOTICE
Never use fuel blends with more than 10% ethanol. Engine damage could
occur.
Always refuel with the engine stopped,
and outdoors or in a well ventilated
area. Refuel on a level surface.
Remove the fuel tank cap and add
fuel. Use either leaded or unleaded
gasoline with a minimum pump octane
number of 87=(R+ M)/2 octane. Do not
use fuel with ethanol content greater
than 10%, such as E-85 fuel.
The fuel tank is designed to allow for
the normal expansion of fuel. Do not
overfill. Do not fill the tank neck.
34
FEATURES AND CONTROLS
FRONT COMPARTMENT
q Coolant Bottle Cap e Electrical/Fuse/Relay
w Radiator Cap r Battery
FRONT RACK
If your model is equipped with front
compartment storage, unlock both
latches on each side and remove the
cover to gain access.
35
FEATURES AND CONTROLS
ELECTRONIC POWER STEERING (EPS)
Electronic power steering (EPS), if equipped, engages when the ignition key is
turned to the ON position. EPS remains engaged whether the vehicle is moving
or idle. See the Instrument Cluster section for EPS Warning Indicator
information.
EXTREME USE BATTERY
An optional extreme use battery may be available for your model. If the
performance of the factory-installed battery is inadequate due to operation in
extreme cold or due to extended use of multiple electrical accessories, your
POLARIS dealer can assist. Your dealer can provide any installation procedures
that may differ for an extreme use battery.
BEVERAGE HOLDERS
This vehicle is equipped with beverage holders on each side of the rear of the
seat. To secure a beverage or other container, remove the rubber retainer strap
q from one side of the holder. Place the container into the recess and reinstall
the strap over the top of the container. Place one of the rubber cylinders through
one of the holes w to secure a strap.
When trailering the vehicle, and whenever a holder is not in use, always secure
the rubber straps in one of the tighter positions to prevent loss of the retainer.
36
FEATURES AND CONTROLS
ALL WHEEL DRIVE SYSTEM
The All Wheel Drive system is controlled by the 4X4 switch.
ADC 4X4 MODE
When the switch is on ADC 4X4, the ADC system allows engine braking to all
four wheels when the vehicle descends a hill or incline. Always move the 4X4
switch to ADC 4X4 before ascending or descending a hill.
4X4 MODE
When the switch is on 4X4, the ATV is four-wheel drive, and the 4X4 indicator
icon in the instrument cluster display will be visible.
When in 4X4, the demand drive unit will automatically engage any time the rear
wheels lose traction. When the rear wheels regain traction, the demand drive
unit will automatically disengage.
There is no limit to the length of time the vehicle may remain in 4X4. The vehicle
automatically engages 4X4 when operating in reverse if the switch is set to
either 4X4 position.
2X4 MODE
When the switch is on 2X4, the ATV is in two-wheel drive at all times.
ENGAGING 4X4
The 4X4 switch may be turned on or off while the vehicle is moving. Initially, the
vehicle's electronic system will not enable 4X4 until the engine RPM is below
3000. Once enabled, 4X4 remains enabled until the 4X4 switch is turned off. If
the switch is turned off while the demand drive unit is moving, it will not
disengage until the rear wheels regain traction.
Engage the 4X4 switch before getting into conditions where front wheel drive
may be needed. If the rear wheels are spinning, release the throttle before
switching to 4X4.
NOTICE
Switching to 4X4 or ADC 4X4 while the rear wheels are spinning may cause
severe drive shaft and gearcase damage. Always switch to 4X4 or ADC 4X4
while the rear wheels have traction or are at rest.
37
FEATURES AND CONTROLS
ACTIVE DESCENT CONTROL (ADC) SYSTEM
The ADC system allows engine braking to all four wheels when the vehicle
descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before
ascending or descending a hill.
ENGAGING ACTIVE DESCENT CONTROL
The ADC system will automatically engage when all four of the following
conditions occur:
• The 4X4 switch must be in the ADC 4X4 position
• Vehicle speed must be 15 MPH (25 km/h) or less
• The throttle must be closed (throttle lever released)
• The transmission must be in gear (high, low or reverse)
DISENGAGING ACTIVE DESCENT CONTROL
The ADC system will automatically disengage if at least one of the following
conditions occur:
• The 4X4 switch is moved out of the ADC 4X4 position
• Vehicle speed exceeds 15 MPH (25 km/h)
• The throttle is open (throttle is applied)
• The transmission is shifted to neutral or park
38
FEATURES AND CONTROLS
INSTRUMENT CLUSTER
OVERVIEW
NOTE
The use of a high pressure washer may damage the instrument cluster. Wash
the vehicle by hand or with a garden hose using mild soap. Do not use alcohol
to clean the instrument cluster. Do not allow insect sprays to contact the lens.
Immediately clean off any gasoline that splashes on the instrument cluster.
q Gear Indicator
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
w Display Area 2
This area displays odometer, trip meter, trip meter 2, voltage, engine
temperature, engine hour meter, programmable service hour interval,
ground speed, or engine RPM.
e Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.
r Fuel Gauge
The segments of the fuel gauge show the level of fuel in the fuel tank.
When the last segment clears, a low fuel warning is activated. All
segments including the fuel icon will flash. Refuel immediately.
t Service Indicator
A flashing wrench symbol alerts the operator that the preset service
interval has been reached. Your POLARIS dealer can provide scheduled
maintenance. See page 49 for more information.
y Clock The clock displays time in a 12-hour or 24-hour format. See page 46 for
more information.
u AWD Indicator Segments of the indicator illuminate based on drive mode engaged.
39
FEATURES AND CONTROLS
DISPLAY AREA 1
Pressing the MODE button will change the information displayed in Area 1 q.
Speed Engine
Temperature
RPM
Ambient
Temperature
(Optional)
41
FEATURES AND CONTROLS
DISPLAY AREA 2
Toggle the Up/Down buttons to change the information displayed in Area 2 w.
Odometer Engine
Temperature
Trip 1
Ambient
Temperature
(Optional)
Trip 2 RPM
Voltage Speed
Engine Hours Service Hours
42
FEATURES AND CONTROLS
OPTIONS MENU
Press and hold the MODE button to enter the Options Menu.
OPTIONS MENU NOTES
Diagnostic Codes Only displays if fault codes are
present or stored
Units - Distance Select MPH or KPH
Units - Temp Select between °F and °C
Clock Select between 12H or 24H, and set
time
Backlight Color Select between Blue or Red
Backlight Level Set backlight brightness level
Service Hours View/Set Service hours
Exit Menu Exit
43
FEATURES AND CONTROLS
UNIT SELECTION DISTANCE
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Units-Distance” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (MPH or KPH)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
44
FEATURES AND CONTROLS
UNIT SELECTION TEMPERATURE
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Units - Temp” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (°F or °C)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
45
FEATURES AND CONTROLS
CLOCK
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Clock” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (12H or 24H)
e With the correct unit displayed, Press the mode button which will set
the unit.
r Toggle the Up/Down Buttons to change the units (Cycles Hours)
t With the correct unit displayed, Press the mode button which will set
the unit.
y Toggle the Up/Down Buttons to change the units (Cycles 10s of
Minutes)
u With the correct unit displayed, Press the mode button which will set
the unit.
i Toggle the Up/Down Buttons to change the units (Cycles 1s of
Minutes)
o With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
46
FEATURES AND CONTROLS
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
BACK LIGHT COLOR
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Backlight Color” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (Blue or Red)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
47
FEATURES AND CONTROLS
BACK LIGHT LEVEL
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Backlight Level” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (Increase or De-
crease Level)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
48
FEATURES AND CONTROLS
SERVICE HOURS
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Service Hours” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q Press the MODE button.
w Toggle the Up/Down Buttons to change the units (0, 5, 10, - 95,100)
e With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
NOTE
To reset service hours after they have counted down to "0.0" reselect the
existing setpoint or select a new service hour value.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
49
FEATURES AND CONTROLS
DIAGNOSTIC CODE
NOTE
Diagnostic Code Screen will show available MIL that has come on during that
ignition cycle.
1. Press and hold the MODE button to enter the Options Menu.
NOTE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item
2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE
button.
Toggle the Up/Down Buttons to cycle through Code(s).
NOTE
This option will only be available if a fault code was set or is active during the
current ignition key 'on' cycle. Turning off the ignition will clear any save fault
codes from the gauge.
Reference the image shown above:
q Area A will Display FMI (XX)
w Area B will Display SPN (XXXXXX)
e Clock Area will Display Count (XXX)
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
50
FEATURES AND CONTROLS
DIAGNOSTIC DISPLAY CODE DEFINITIONS
Open Load:There is a break in the wires that lead to the item listed in the chart
(injector, fuel pump, etc.), or the item has failed.
Short-to-Ground:The wire is shorted to ground between the electronic control
unit and the item listed in the chart.
Shorted Load:The wires leading to the item listed in the chart are shorted
together, or the item has shorted internally.
Short-to-Battery:The wire leading from the item listed in the chart to the
electronic control unit is shorted to a wire at battery voltage.
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Throttle Position
Sensor
Voltage Too High 51 3
Voltage Too Low 51 4
Engine Temperature
Sensor
Voltage Too High 110 3
Voltage Too Low 110 4
Temperature Too High 110 16
Engine Overheat
Shutdown 110 0
Intake Air
Temperature Sensor
Voltage Too High 105 3
Voltage Too Low 105 4
Manifold Absolute
Pressure Sensor
Voltage Too High 102 3
Voltage Too Low 102 4
Signal Out of Range 102 2
Crankshaft Position
Sensor
Circuit Fault 636 8
Plausibility Fault 636 2
Vehicle Speed Signal Speed Too High 84 8
Plausibility Fault 84 2
Gear Sensor Signal Voltage Too Low 523 4
Voltage Too Low 523 3
Signal Fault 523 2
51
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Injector 1 (MAG) (SDI
Part Load)
Driver Circuit Open/
Grounded 651 5
Driver Circuit Short to
B+ 651 3
Driver Circuit
Grounded 651 4
Injector 2 (PTO) (SDI
Part Load)
Driver Circuit Open/
Grounded 652 5
Driver Circuit Short to
B+ 652 3
Driver Circuit
Grounded 652 4
Ignition Coil Primary
Driver 1 (MAG)
Driver Circuit Short to
B+ 1268 3
Ignition Coil Primary
Driver 2 (PTO)
Driver Circuit Short to
B+ 1269 3
Fuel Pump Driver
Circuit
Driver Circuit Open/
Grounded 1347 5
Driver Circuit Short to
B+ 1347 3
Driver Circuit
Grounded 1347 4
Fan Relay Driver
Circuit
Driver Circuit Open/
Grounded 1071 5
Driver Circuit Short to
B+ 1071 3
Driver Circuit
Grounded 1071 4
Idle Air Control Driver Circuit Open/
Grounded 634 5
Driver Circuit Short to
B+ 634 3
Driver Circuit
Grounded 634 4
Position Out of Range 634 7
Starter Enable Circuit Driver Circuit Open/
Grounded 1321 5
52
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Driver Circuit Short to
B+ 1321 3
Driver Circuit
Grounded 1321 4
Chassis Relay Driver Circuit Open/
Grounded 520208 5
Driver Circuit Short to
B+ 520208 3
Driver Circuit
Grounded 520208 4
All Wheel Drive
Control
Driver Circuit Open/
Grounded 520207 5
Driver Circuit Short to
B+ 520207 3
Driver Circuit
Grounded 520207 4
System Power Voltage Too High 168 3
Voltage Too Low 168 4
Throttle Safety Signal Voltage Too High 520194 3
Voltage Too Low 520194 4
Signal Out of Range 520194 2
Throttle Stuck 520194 7
Active Descent
Control System
Driver Circuit Open/
Grounded 520203 5
Driver Circuit Short to
B+ 520203 3
Driver Circuit
Grounded 520203 4
Idle Speed Speed Too High 520211 3
Speed Too Low 520211 4
53
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Vehicle Speed Sensor Data Valid But Above
Normal Operational
Range - Most Severe
Level
84 0
Data Erratic,
Intermittent Or
Incorrect
84 2
Abnormal Rate Of
Change 84 10
Received Network
Data In Error 84 19
System Power Data Valid But Above
Normal Operational
Range - Most Severe
Level
168 0
Voltage Above
Normal, Or Shorted To
High Source
168 3
Voltage Below
Normal, Or Shorted To
Low Source
168 4
Engine Speed Data Valid But Above
Normal Operational
Range - Most Severe
Level
190 0
Data Erratic,
Intermittent Or
Incorrect
190 2
Received Network
Data In Error 190 19
ECU Memory Bad Intelligent Device
Or Component 628 12
Out Of Calibration 628 13
Calibration Out Of Calibration 630 13
Steering Over Current
Shut Down
Current Above Normal
Or Grounded Circuit 520221 6
Steering Excessive
Current Error
Current Above Normal
Or Grounded Circuit 520222 6
54
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Steering Torque
Partial Failure
Condition Exists 520223 31
Steering Torque Full
Failure
Condition Exists 520224 31
EPAS Inverter
Temperature
Data Valid But Above
Normal Operational
Range - Most Severe
Level
520225 0
Data Valid But Above
Normal Operating
Range - Moderately
Severe Level
520225 16
EPAS
Communications
Receive Data Error
Data Erratic,
Intermittent Or
Incorrect
520226 2
Condition Exists 520226 31
Position Encoder
Error
Root Cause Not
Known 520228 11
Bad Intelligent Device
Or Component 520228 12
Condition Exists 520228 31
EPAS Software Error Bad Intelligent Device
Or Component 520229 12
Condition Exists 520229 31
EPAS Power Save
Condition
Condition Exists 520231 31
EPS SEPIC Voltage
Error
Voltage Above
Normal, Or Shorted To
High Source
524086 3
Voltage Below
Normal, Or Shorted To
Low Source
524086 4
55
FEATURES AND CONTROLS
56
OPERATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new POLARIS vehicle is the first 25 hours of
operation, or the time it takes to use the first two tanks full of gasoline. No single
action on your part is as important as a proper break-in period. Careful treatment
of a new engine and drive components will result in more efficient performance
and longer life for these components. Perform the following procedures
carefully.
NOTICE
Excessive heat build-up during the first three hours of operation will damage
close-fitted engine parts and drive components. Do not operate at full throttle
or high speeds during the first three hours of use.
Use of any improper oils may cause serious engine damage. POLARIS PS-4
Full Synthetic 5W-50 4-Cycle Oil is specifically formulated for your 4-cycle
engine.
57
OPERATION
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always
exercise extreme caution whenever handling gasoline.
2. Check the oil level. See the Oil Check section for reference. Add the
recommended oil as needed to maintain the oil level in the safe operating
range.
3. Drive slowly at first. Select an open area that allows room to familiarize
yourself with vehicle operation and handling.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Pull only light loads.
7. Perform regular checks on fluid levels, controls and areas outlined on the
daily pre-ride inspection checklist.
8. During the break-in period, change both the oil and the filter at 25 hours or
one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of
operation and every 100 hours thereafter.
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly
forceful braking when the brake system is new could damage brake pads and
rotors.
PVT BREAK-IN (CLUTCHES/BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and
better performance. Break in the clutches and belt by operating at slower
speeds during the break-in period as recommended. Pull only light loads. Avoid
aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and
from the clutch and engine compartments when replacing the belt.
58
OPERATION
Produkt Specifikationer
| Mærke: | Polaris |
| Kategori: | Ikke kategoriseret |
| Model: | Sportsman Touring XP 1000 (2019) |
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