2
Table of contents
General information ...................................................... 3
Symbols ........................................................................................... 3
Safety instructions ............................................................................ 3
General ...................................................................................... 3
Storage ...................................................................................... 3
Operation ................................................................................... 3
Radio remote control ................................................................. 3
Type plate ......................................................................................... 4
Intended use .................................................................................... 4
Versions ........................................................................................... 4
Scope of delivery .............................................................................. 4
Dimensions of housing (W x H x D) ................................................. 4
Simplied Declaration of Conformity for radio systems .................... 4
GIGAcontrol A R1, R3 control unit .................................................... 5
(Relay) .............................................................................................. 5
GIGAcontrol A C3 control unit .......................................................... 5
(Contactor) ....................................................................................... 5
Installation preparations ............................................... 6
Safety instructions ............................................................................ 6
Personal protective equipment ......................................................... 6
Information on installation ................................................................ 6
Standard connection cable for GIGA operators: .............................. 7
Connection cable for GIGA operators with frequency converter: ..... 7
Connection cable for GIGAspeed operators without frequency convert-
er: ..................................................................................................... 7
Connection cable for GIGAroll and GIGAspeed from 1.5 kW: ......... 7
Electrical connection .................................................... 8
GIGAcontrol A R1, R3 (relay) control unit ........................................ 8
GIGAcontrol A C3 control unit (contactor) ........................................ 9
Mains connection ........................................................................... 10
Selecting and switching mains voltage .......................................... 10
Mains feed .......................................................................................11
3-phase operation .....................................................................11
Operation with frequency converter ..........................................11
Operation with Steinmetz circuit (capacitor) ............................ 12
Absolute value encoder .................................................................. 12
Safety chain ................................................................................... 13
Mechanical limit stops .................................................................... 13
External command devices ............................................................ 13
Multiple button with 6 wires ..................................................... 13
Multiple button with 4 wires ..................................................... 14
Pulse button ............................................................................. 14
Contact for alarm signal ........................................................... 14
Safety edge .................................................................................... 14
Safety contact strip - 8.2 kOhm ............................................... 14
Air wave switch ........................................................................ 14
Optical safety edge (OSE),
light curtain or leading photocell .............................................. 15
4-wire photocell without testing ............................................... 15
4-wire photocell with testing (retraction safety) ........................ 15
2-wire photocell or frame photocell ......................................... 15
Programmable relays ..................................................................... 15
Initial operation ............................................................ 16
Starting initial operation .................................................................. 17
Enter password (0110) ................................................................... 17
Main menu .................................................................................... 18
Quick start menu ............................................................................ 19
Main menu with mechanical limit stops ......................................... 20
Select prole (2580) ....................................................................... 21
Select language (0200) .................................................................. 21
Set date and time (300) .................................................................. 21
Switch brake / start-capacitor via relay 1 (0480) ............................ 22
Check direction (0400) ................................................................... 23
Adjust endpositions (0500) ............................................................. 23
(via mechanical limit switches) ................................................ 23
Adjust end positions (0500) ............................................................ 24
(via encoder) ............................................................................ 24
Adjust ne pitch of end positions (0600) ........................................ 24
(via encoder) ............................................................................ 24
Overrun correction ......................................................................... 24
Adjust pre end position switch (0650) ............................................ 25
Adjust security limit switch (0680) .................................................. 25
Select mode of operation (0700) .................................................... 25
Select safety device (1000) ............................................................ 26
Automatic close (1500) .................................................................. 29
Relay Setup (1600) ........................................................................ 30
Partial open (1700) ......................................................................... 34
Inverter prole UP (1900) ............................................................... 35
FC prole ZU (2000) ...................................................................... 36
Inverter parameter door DOWN switchpoint 2.5 m (2080) ............. 37
Adjust trac light control (2200) ..................................................... 38
Service (2500) ................................................................................ 39
Accessories ................................................................. 42
Radio (optional) .............................................................................. 42
Functions of the radio channels ............................................... 42
Trac light module / two way trac control ................................... 43
(optional) ........................................................................................ 43
Mechanical installation ............................................................. 43
Electrical installation ................................................................ 43
Induction loop module (optional) .................................................... 44
DIP switches 1 + 2 (frequency
adjustment for loop 1) .................................................................... 45
DIP switches 3, 4, 5, 6 ................................................................... 45
(sensitivity) ..................................................................................... 45
Loop 1 ...................................................................................... 45
Loop 2 ...................................................................................... 45
DIP switch 7 ................................................................................... 45
(direction detection) ........................................................................ 45
DIP switch 8 ................................................................................... 45
(sensitivity increase) ....................................................................... 45
Testing sensitivity ........................................................................... 45
Measuring the loop frequency ........................................................ 46
Pre-set proles ............................................................ 47
Factory settings ........................................................... 48
Error messages and event displays .......................... 49
Error messages .............................................................................. 49
Declaration of Conformity .......................................... 50
