Yamaha Crypton (2001) Manual
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OWNER'S
MANUAL
5AV-F8199-E0
EAA00100 EAA20301
INTRODUCTION
Congratulations on your purchase of the
Yamaha T105E. This model is the result of
Yamaha’s vast experience in the produc-
tion of fine sporting, touring, and paceset-
ting racing machines. It represents the high
degree of craftsmanship and reliability that
have made Yamaha a leader in these fields.
This manual will give you an understand-
ing of the operation, inspection, and basic
maintenance of this motorcycle. If you
have any questions about the operation or
maintenance of your motorcycle, please
consult a Yamaha dealer.
T105E
OWNER’S MANUAL
© 2001 by Yamaha Motor Co, Ltd.
Manufacturing
1st edition, September 2001
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co, Ltd.
Manufacturing is expressly prohibited.
Printed in China
EAA10500
Particularly important information is distin-
guished in this manual by the following
notations:
Q
The Safety Alert Symbol means ATTEN-
TION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
w
Failure to follow WARNING instructions
could result in severe injury or death to the
motorcycle operator, a bystander or a per-
son inspecting or repairing the motorcycle.
cC
A CAUTION indicates special precautions
that must be taken to avoid damage to the
motorcycle.
NOTE:
A NOTE provides key information to make
procedures easier or clearer.
EUU13800*
NOTE:
9 Yamaha continually seeks advancements
in product design and quality. Therefore,
while this manual contains the most cur-
rent product information available at the
time of printing, there may be minor dis-
crepancies between your machine and
this manual. If there is any question con-
cerning this manual, please consult your
Yamaha dealer.
9 This manual should be considered a per-
manent part of this motorcycle and
should remain with it even if the motor-
cycle is subsequently sold.
EUU60100
w
PLEASE READ THIS MANUAL CAREFULLY
AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
2
GIVE SAFETY THE RIGHT OF WAY...............5
GENERAL NOTE..............................................6
DESCRIPTION..................................................8
MOTORCYCLE IDENTIFICATION...................9
Identification numbers record ...................9
Key identification number .......................10
Frame serial number ................................10
Engine serial number ...............................10
CONTROL FUNCTIONS................................11
Main switch ...............................................11
Indicator lights ..........................................12
Instrument panel.......................................13
Handlebar switches ..................................14
Shift pedal .................................................16
Front brake lever.......................................16
Rear brake pedal .......................................17
Fuel tank cap .............................................17
Starter lever 1..........................................18
Kick starter.................................................18
Steering lock..............................................19
Seat ............................................................20
Helmet holder ...........................................21
Side cover removal...................................21
PRE-OPERATION CHECKS ...........................22
Fuel.............................................................24
Engine oil ...................................................25
Tires............................................................26
OPERATION AND IMPORTANT
RIDING POINTS.............................................27
Starting and warming up a
cold engine ................................................28
Starting a warm engine ...........................30
Shifting.......................................................31
To start out and accelerate.......................31
To decelerate .............................................33
Engine break-in .........................................34
Parking .......................................................36
3
EAA30001
CONTENTS
4
PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................37
Tool kit........................................................38
Periodic maintenance/lubrication ...........39
Engine oil...................................................41
Air filter ......................................................44
Throttle cable adjustment........................46
Carburetor adjustment.............................47
Idle speed adjustment..............................47
Spark plug inspection ..............................48
Front brake adjustment............................50
Rear brake adjustment .............................51
Brake light switch adjustment.................52
Checking the brake shoes ........................52
Drive chain slack check ............................53
Drive chain slack adjustment ..................54
Drive chain lubrication .............................56
Brake lever and pedal...............................57
Center and sidestand ...............................57
Front fork inspection ................................58
Battery........................................................59
Replenishing the battery fluid .................61
Fuse replacement .....................................62
Troubleshooting........................................63
CLEANING AND STORAGE .........................64
Cleaning.....................................................64
Storage ......................................................64
SPECIFICAITIONS .........................................66
6
Much can be gained from the correct use and maintenance of a
motorcycle.
1THE CUSTOMERS CAN USE THE FULLEST
POTENTIAL OF YAMAHA MOTORCYCLES
2A MOTORCYCLE CAN KEEP ITS PERFORMANCE
CAPABILITY FOR A LONGER TIME
Comparison of wear on engine parts
With maintenance
Without
maintenance
100%
Perfect operative
Distance
Engine overhaul, cylinder
(piston, piston ring, cylinder, etc.)
condition
covered (km)
boring, piston ring change, etc.
GENERAL NOTE
7
3FUEL COST AND REPAIR EXPENSES CAN BE
KEPT TO A MINIMUM 4A MOTORCYCLE CAN DEMAND A HIGH PRICE
WHEN IT IS TRADED IN AS A USED PRODUCT
100%
With maintenance
Without
Distance covered (km)
Fuel consumption
maintenance
Distance covered (km)
Customer’s running cost
S
Without maintenance
With maintenance
Big repairs at higher expenses
(fuel cost plus maintenance and repair expenses)
1. KEY IDENTIFICATION NUMBER:
2. FRAME SERIAL NUMBER:
3. ENGINE SERIAL NUMBER:
EAA61101
Identification numbers record
Record the key identification number,
frame serial number and engine serial
number in the spaces provided for assis-
tance when ordering spare parts from a
Yamaha dealer for reference in case the ve-
hicle is stolen.
9
EAA60000
MOTORCYCLE IDENTIFICATION
Position Function Key removal
EAB00000
CONTROL FUNCTIONS
EAB00100
Main switch
The main switch controls the ignition and lighting systems. Its operation is described
below.
11
ON
Electrical circuits are switched on.
The engine can be started. Cannot be removed.
Can be removed.
Can be removed.
All electrical circuits are switched off.
The steering is locked and all
electrical circuits are switched off.
OFF
LOCK
EAB10000
Indicator lights
12
1Turn indicator light
2Neutral indicator light
3Top gear indicator light
4High beam indicator light
Description Function
Turn indicator light
“ ”5:
Neutral indicator
light “ ”N :
Top gear indicator
light TOP“ ”:
High beam indica-
tor light “ ”&:
Flashes when the
turn switch is
“ ”ON .
Lights when the
transmission is in
neutral.
Light when the
transmission is in
top (4th) gear.
Lights when the
headlight high
beam is used.
Horn switch
Start switch
15
4 Horn switch
5 Start switch
Position Function
*
(HORN)
The horn sounds when push-
ing the switch.
Position Function
START The starter motor cranks the
engine when pushing the
switch.
EAB80001
Shift pedal
This motorcycle is equipped with a con-
stant-mesh 4-speed transmission. The shift
pedal is located on the left side of the en-
gine.
EAB90001
Front brake lever
The front brake lever is located on the right
handlebar. Pull it toward the handlebar to
apply the front brake.
16
1Shift pedal N. Neutral
1 Front brake lever
EAC20100
Starter lever 1
The starter lever is located on the left han-
dlebar. Starting a cold engine requires a
richer fuel mixture. In such a case, turn the
starter lever to the left. After the engine is
warm, turn the lever to its original position.
EAC60700
Kick starter
Rotate the kick starter away from the en-
gine. Push the starter down lightly with
your foot until the gears engage, then kick
smoothly and forcefully to start the engine.
18
1 Starter lever
1 Kick starter
EAC30401
Steering lock
The steering is locked when the main
switch is turned to “LOCK”. To lock the
steering, turn the handlebars all the way to
the left. With the key at “OFF”, push it into
the main switch and release it, turn it coun-
terclockwise to “LOCK”, and remove it. To
release the lock, turn the key to “OFF”.
19
1 2 3Push Release Turn
22
PRE-OPERATION CHECKS
Before using this motorcycle, check the following points:
Item Routine Page
Fuel 9Check fuel level/top up as required. 24
Engine oil 9Check oil level/add oil as required. 25, 41~43
9 Check operation, condition and free play. Adjust if necessary.
Brake Make sure the brankes are working properly by checking at 50~52
low speed shortly.
Throttle grip/Housing 9Check for smooth operation. Lubricate/Adjust if necessary. —
Drive chain 9Check chain slack and condition. Adjust if necessary. 53~56
Wheels/Tires 9Check tire pressure, wear, damage and spoke tightness. 26~27
Control/Meter cable 9Check for smooth operation. Lubricate if necessary. —
Brake and shift pedal shafts 9Check for smooth operation. Lubricate if necessary. 57
Brake lever pivots 9Check for smooth operation. Lubricate if necessary. 57
Center and sidestand pivots 9Check for smooth operation. Lubricate if necessary. 57
Fittings/fasteners 9Check all chassis fittings and fasteners. —
9 Tighten/Adjust, if necessary.
Lights and signals 9Check for proper operation. —
Switches 9Check for proper operation. —
Battery 9Check fluid level, top-up with distilled water if necessary. 59~61
23
NOTE:
Pre-operation checks should be made each time the motorcycle is used. Such an inspection
can be thoroughly accomplished in a very short time; and the added safety it assures is
more than worth the time involved.
w
If any item in the Pre-Operation Check is not working properly, have it inspected and re-
paired before operating the motorcycle.
EAE40104*
Engine oil
Make sure the engine oil is at the specified
level. Fill with oil as necessary (see page 41
for details).
25
1 2 3Oil level gauge Upper level Lower level
Recommended oil:
Yamalube 4 (20W40) or equivalent
SAE 20W40 type SE motor oil
Oil quantity:
Total amount:
1.0 L
Periodic oil change:
0.8 L
EAE96700
Tires
To ensure maximum performance, long
service, and safe operation, note the fol-
lowing:
1. Tire air pressure
Always check and adjust the tire pres-
sure before operating the motorcycle.
EUU67500
w
Tire inflation pressure should be checked
and adjusted when the temperature of the
tire equals the ambient air temperature.
Tire inflation pressure must be adjusted
according to total weight of cargo, rider,
and passenger.
26
Cold tire pressure: Front Rear
Solo rider 175 kPa 200 kPa
(1.75 kgf/cm2 ) (2.0 kgf/cm2
)
With passenger 200 kPa 225 kPa
(2.0 kgf/cm2 ) (2.25 kgf/cm2)
2. Tire inspection
Always check the tires before operat-
ing the motorcycle. If center tread
depth reaches the limit as shown, if
the tire has a nail or glass fragments
in it, or if the side wall is cracked, con-
tact a Yamaha dealer immediately and
have the tire replaced.
w
It is dangerous to ride with a worn-out
tire. When a tire tread begins to show
lines, have a Yamaha dealer replace the
tire immediately. Brakes, tires, and related
wheel parts replacement should be left to
a Yamaha Service Technician.
27
1. Tread depth 2. Side wall 3. Wear indicator
Size
FRONT 2.25-17-4PR
Size
REAR 2.50-17-4PR
Minimum tire tread depth 1.0 mm
(front and rear)
EAF00000
OPERATION AND
IMPORTANT RIDING
POINTS
EAF18800*
Starting and warming up a cold engine
1. Turn the main switch to ON”.
2. Shift transmission into neutral.
EUU03000
NOTE:
When the transmission is in neutral, the
neutral indicator light (green) should be
on. If the light does not come on, ask a
Yamaha dealer to inspect it.
28
N. Neutral
3. Fully open the starter lever “1”, and
completely close the throttle grip.
4. Start the engine by pushing the starter
switch or by kicking the kick starter.
EUU03401
NOTE:
If the engine fails to start, release the
starter switch, wait a few seconds, then try
again. Each attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 10 seconds on
any one attempt. If the engine does not
start with the starter motor, kick the kick
starter to start the engine.
5. After starting the engine, move the
starter lever to warmming up position
(about halfway).
29
EUU02600
NOTE:
For maximum engine life, always warm up
the engine before starting off. Never accel-
erate hard with a cold engine!
6. After warming up the engine, turn off
the starter completely.
EUU02700
NOTE:
The engine is warm when it responds nor-
mally to the throttle with the starter turned
off.
EAF10802*
Starting a warm engine
The starter lever “1” is not required when
the engine is warm.
cC
Make sure the starter is turned off before
starting a warm engine.
30
Shifting
The transmission lets you control the
amount of power you have available at a
given speed for starting, accelerating,
climbing hills, etc. The use of the shift
pedal is shown in the illustration.
To start out and accelerate
1. Close the throttle completery.
cC
Always close the throttle while shifting
gears. Otherwise, damage to the engine
and drive train can result.
2. Shift into FIRST gear.
3. Open the throttle gradually.
31
1Shift pedal N. Neutral
To decelerate
1. Close the throttle and apply both the
front and the rear brakes at the same
time to slow the motorcycle.
2. Downshift through the gears and
when the motorcycle is almost com-
pletely stopped, shift into nutral.
Recommend shift point:
33
Gear position Recommend speed
4th → 3rd 0~40 km/h
3rd → 2rd 0~30 km/h
2nd → 1st 0~15 km/h
3. 500~1,000 km:
Avoid cruising speeds in excess of 3/4
throttle.
EUU40400
cC
After 1,000 km of operation, be sure to re-
place the engine oil.
4. 1,000 km and beyond:
Avoid prolonged full-throttle opera-
tion. Vary speed occasionally.
EUU32200
cC
If any engine trouble should occur during
the break-in period, consult a Yamaha
dealer immediately.
35
500~1000Km
3/4
1000Km~
EAF40000
Parking
When parking the motorcycle, stop the en-
gine and remove the ignition key.
EUU63000
w
The muffler and exhaust pipe are hot.
Park the motorcycle in a place where
pedestrians or children are not likely to
touch the motorcycle. Do not park the mo-
torcycle on a slope or soft ground; the mo-
torcycle may overturn.
36
*: It is recommended that these items be serviced by a Yamaha dealer.
**: Medium weight wheel bearing grease. (bearing type)
***: Lithium soap base grease. (bush type)
40
Check bearing assembly for looseness.
* Steering bearing Correct if necessary. Moderately repack every 2 2
8,000 km. **
* Front forks Check operation/oil leakage. Repair if necessary. 2 2
* Rear shock absorber Check operation/oil leakage. Repair if necessary. 2 2
Drive chain Check chain slack/alignment. Adjust if necessary. EVERY 500 km
Clean and lube.
* Fittings/Fasteners Check all chassis fitting and fasterners. 2222
Correct if necessary.
* Centerstand and Check operation. Repair if necessary. 2222
sidestand
* Battery Check specific gravity. Check that the breather 2 2
pipe is working properly. Correct if necessary
INITIAL EVERY
ITEM REMARKS 500 km 2,000 km 4,000 km 8,000 km
e. Fill engine with oil through the oil
level gauge hole.
EUU47700
cC
9 Do not put in any chemical additives or
use oils with a grade of “CD (for Diesel
engine)” or higher. Also, be sure not to
use oils labeled “ENERGY CONSERVING
II” or higher. Engine oil also lubricates
the clutch and additives could cause
clutch slippage.
9Be sure no foreign material enters the
crankcase.
f. Start the engine and warm up for a
few minutes. While warming up check
for oil leakage. If oil leakage is found,
stop the engine immediately, and ask
a Yamaha dealer to check the cause.
43
Recommended oil:
See page 25
Oil quantity:
Total amount:
1.0 L
Periodic oil change:
0.8 L
4. Apply recommended oil to the entire
surface of the filter and squeeze out
the excess oil. The element should be
wet but not dripping.
5. Install the element in its case.
cC
9 If oil is not applied to the element, the
engine damage may occur.
9 Make sure the element is properly seat-
ed in the filter case.
9 The engine should never be run without
the air filter element installed; excessive
piston and/or cylinder wear may result.
45
Recommended oil:
Yamalube 2 (2 stroke engine oil) or
Yamalube 4 (20W40)
EAI40001
Drive chain slack check
EUU04801
NOTE:
Spin the wheel several times and find the
tightest position of the chain. Check and/or
adjust the chain slack while it’s in this tight-
est position.
Inspect the drive chain when the motorcy-
cle is on the centerstand. Check the slack at
the position shown in the illustration.
Normal slack is approximately 20~30 mm.
If the slack exceeds 30 mm, adjust it.
53
a. Drive chain slack: 20~30 mm
Produkt Specifikationer
| Mærke: | Yamaha |
| Kategori: | Scooter |
| Model: | Crypton (2001) |
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