DeWalt DW328 Manual

DeWalt Sav DW328

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Side 1/7
Defi nitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
NOTICE: may Indicates a practice which, if not avoided, not related to personal injury
result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D WALT TOOL, CALL E
US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258).
WARNING: To reduce the risk of injury, read the instruction manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault
circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric
shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury.
b) Protective Use personal protective equipment. Always wear eye protection.
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before
connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) The Do not force the power tool. Use the correct power tool for your application.
correct power tool will do the job better and safer at the rate for which it was designed.
INSTRUCTION MANUAL
GUIDE D’UTILISATION
MANUAL DE INSTRUCCIONES
DW328
Variable Speed Portable Band Saw
Scies à ruban portatives de vitesse variable
Sierras de banda portátiles de la velocidad variable
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286
(OCT13) Part No. N225013 DW328 Copyright © 2006, 2013 DEWALT
The following are trademarks for one or more D WALT power tools: the yellow and black color scheme, the “D” shaped E
air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on
the surface of the tool.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
Additional Safety Rules – Portable Band Saws
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “livewire may make exposed metal parts of the power tool “live
and could give the operator an electric shock.
Keep hands away from cutting area and blade. Keep one hand on the main handle
and the other hand on the front handle to prevent loss of control which could result in
personal injury.
Always make sure the portable band saw is clean before using.
Always cease operation at once if you notice any abnormality whatsoever.
Always be sure all components are mounted properly and securely before using tool.
Always handle the band saw blade with care when mounting or removing it.
Always keep your hands out of the line of the band saw blade.
Always wait until the motor has reached full speed before starting a cut.
Always keep handles dry, clean, and free of oil and grease. Hold the tool firmly when in use.
Always be alert at all times, especially during repetitive, monotonous operations. Always be
sure of position of your hands relative to the blade.
Never remove material guide/work stop.
Stay clear of end pieces that may fall after cutting off. They may be hot, sharp and/or heavy.
Serious personal injury may result.
WARNING: DO NOT modify and/or use this tool for any application other than for which it
was designed.
WARNING: Shock Hazard. Exercise extreme caution when cutting blind into conduit and
pipe. Be sure the object being cut does not contain electrical wires, gases, or water, etc., which
could create hazardous conditions causing personal injury and property damage.
Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or
long hair can be caught in moving parts.
An extension cord must have adequate wire size (AWG or American Wire Gauge)
for safety. The smaller the gauge number of the wire, the greater the capacity of the cable,
that is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. When using more than one extension
to make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Ampere Rating
Volts Total Length of Cord in Feet (meters)
120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
More
Than
Not More
Than AWG
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3),
ANSI S12.6 (S3.19) hearing protection,
NIOSH/OSHA/MSHA respiratory protection.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscopic
particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,
and other construction activities. Wear protective clothing and wash exposed areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and
permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body.
The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V .....................volts A .........................amperes
Hz ...................hertz W ........................watts
min .................minutes or AC .............alternating current
or DC .....direct current or AC/DC......alternating or direct current
...................Class I Construction no .......................no load speed
....
....
....
........
....
....
........
....
....
.......
...
...
.......
....
....
.......
...
...
....
.
.
.(grounded) n .........................rated speed
................... Class II Construction .......................earthing terminal
(double insulated) ........................safety alert symbol
…/min ............per minute BPM ...................beats per minute
IPM .................impacts per minute RPM ...................revolutions per minute
SPM ...............strokes per minute sfpm ...................surface feet per minute
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Motor
Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than
10% will cause loss of power and overheating. D WALT tools are factory tested; if this tool does E
not operate, check power supply.
This band saw is designed to cut various types of material up to 4-3/4" (120 mm) diameter or
4-1/2" (114 mm) x 4-3/4" (120 mm) rectangular shape at 90˚.
COMPONENTS (Fig. 1, 2)
WARNING: Never modify the power tool or any part of it. Damage or personal injury could
result.
A. Auxiliary handle I. Speed wheel
B. Lock button J. Blade
C. Trigger switch K. Rubber tires
D. Main handle L. Pulley
E. Material guide/Work stop M. Blade guard
F. Guide rollers
G. Blade tracking adjustment nut
H. Blade tension lever
INTENDED USE
This heavy-duty band saw is designed for professional metal cutting applications.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
This band saw is a professional power tool. let children come into contact with the DO NOT
tool. Supervision is required when inexperienced operators use this tool.
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-800-4-D WALT • www.dewalt.comE
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of injury, turn unit off and disconnect it from power
source before installing and removing accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
Blades
This portable band saw is setup for use with .020" (0.5 mm) thick, 1/2" (12.5 mm) wide
and 44-7/8" (1140 mm) long blades. To use .025 (.64 mm) thick blades, please contact an
authorized DEWALT service center.
WARNING: The use of any other blade or accessory might be hazardous. DO NOT use any
other type of accessory with your band saw. Blades used on stationary band saws are of
different thickness. Do not attempt to use them on your portable unit.
Blade Selection
In general, first consider the size and shape of the work, and the type of material to be cut.
Remember, for the most efficient cutting, the coarsest tooth blade possible should be used in a
given application, because the coarser the tooth, the faster the cut. In selecting the appropriate
number of teeth per inch of the band saw blade, at least two teeth should contact the work
surface when the blade is rested against the workpiece. As a rule of thumb, soft materials usually
require coarse tooth blades, while hard materials require fine tooth blades. Where a smoother
finish is important, select one of the finer tooth blades.
Select the appropriate band saw blade according to the material type, dimensions, and number
of teeth. See chart.Blade Description
CAUTION: The following table is intended as a general guide only. Determine the type of
material and dimension of the workpiece and select the most appropriate band saw blade.
Incorrect blade application may result in loss of control causing personl injury.
CAUTION: Never use the band saw to cut resin materials which are subject to melting. Melting
of resin material caused by high heat generated during cutting may cause the band saw blade to
become bound to the material, possibly resulting in overload and burn-out of the motor.
BLADE DESCRIPTION
Type of band saw blade Bi-Metal
Number of teeth per inch 24 18 14 10 14/18 10/14
Workpiece thickness
1/8" (3.2mm) and under
1/8" (3.2mm) – 1/4" (6.4mm)
1/4" (6.4 mm) – 13/32" (10.3mm)
13/32" (10.3mm) and over
Blade Speed (Fig. 1)
Your DW328 portable band saw is equipped with variable speed for greater versatility. Turn
the speed wheel (I) to select the desired speed. Speed 1 is the slowest speed; Speed
6 is the fastest. Use speed settings 1–6 when connected to an AC power supply. When
connected to a DC power supply the setting be Speed 6.MUST
NOTICE: To avoid damage to the variable speed switch, always use Speed 6 (fastest) when
using a DC power source. Always turn the saw off, set the speed wheel (I) to Speed 6, then
turn the saw on.
When cutting copper, brass, bronze, aluminum, cast iron, angle iron, and mild steel, use a higher
speed.
When cutting plastic pipe, tougher steels, chrome steel, tungsten steel, stainless steel, and other
problem materials, use low speed.
NOTE: When cutting plastic pipe, higher speeds may melt plastic.
Removing and Installing Blades
WARNING: To reduce the risk of injury, turn unit off and disconnect it from power
source before installing and removing accessories, before adjusting or when making
repairs. An accidental start-up can cause injury.
CAUTION: Cut Hazard. Blade tension lever is under spring pressure. Maintain control of lever
when releasing blade tension or blade may be released causing personal injury.
TO REMOVE BLADE (FIG. 1, 2)
1. Rotate the blade tension lever (H) clockwise until it stops to release tension in blade.
2. Turn the saw over and place it on a workbench or table with the cord to the left.
3. Begin removing the blade at the blade guard (M) and continue around the pulleys (L). When
removing the blade, tension may be released and the blade may spring free. SAW BLADES
ARE SHARP. USE CARE IN HANDLING THEM.
4. Inspect the guide rollers (F1, F2) and remove any large chips which may be lodged in them.
Lodged chips can prevent rotation of the guide rollers and cause flat spots on the guide
rollers.
5. Rubber tires (K) are mounted on the pulleys (L). The rubber tires should be inspected for
looseness or damage when changing the blade. Wipe any chips from the rubber tires
on the pulleys. This will extend tire life and keep the blade from slipping. If any looseness
or damage occurs, the tool should be brought to an authorized DEWALT service center
for repair or replacement as soon as possible. Continued use of the tool with loose or
damaged rubber tires will cause unstable travel of the band saw blade.
TO INSTALL BLADE (FIG. 1, 3, 4)
1. Position the blade so that the teeth are on the bottom and angled toward the material guide/
work stop (E), as shown in Figures 1 and 3.
2. Slip the blade into the guide rollers (F), as shown in Figure 4.
3. Holding the blade in the guide rollers, place it around both pulleys (L) and through the
material guide/work stop (E), as shown in Figure 5.
4. Make sure that the blade is fully inserted into the guide rollers (F) and positioned squarely
against the rubber tires (K).
5. Gently turn the saw over so that the pulleys rest on your work bench or table and rotate the
blade tension lever (H) counterclockwise until it stops. Make sure the teeth face away from
the bandsaw (Fig. 1, 3).
6. Turn the saw on and off a few times to ensure that the blade is seated properly.
Blade Tracking
Your band saw is equipped with an adjustable blade tracking mechanism which assures
proper blade tracking at all times. The back edge of a properly aligned blade will run
lightly against one or both of the back up rollers in the blade guides. (The pressure between
the edge of the blade and the roller will be very slight and will not damage either the blade or
the roller.)
FIG. 5
E
L
E
FIG. 2
J
K
M
L
FIG. 1
A
E
F1 J
I
BLADE
DIRECTION
DIRECTION DE LA
LAME
DIRECCIÓN
DE LA HOJA
C
D
B
H
F2
G
FIG 4
LL
F
J
FIG. 6
FIG. 3 BLADE DIRECTION / DIRECTION DE LA LAME / DIRECCIÓN DE LA HOJA
POSITION OF TEETH ON LEFT SIDE OF MACHINE
POSITION DES DENTS DU CÔTÉ GAUCHE, SUR LE CÔTÉ DE LA MACHINE
POSICIÓN DE LOS DIENTES SOBRE LADO IZQUIERDO DEL COSTADO DE LA MÁQUINA
E
Item Model DW328
Motor Type Protected type, series commutator motor
Power source single-phase, AC 60Hz
Voltage 120 volts
Full-load current 6 amp
Band Saw Dimensions 1/2" x 44-7/8" x .020"
(12.5 mm x 1140 mm x .5 mm)
Blade Peripheral speed 100 - 265 ft/min (30 -80 m/min)
Max. Cutting Pipe outer dimensions 4-3/4" (120 mm)
Dimensions Stock 4-1/2" x 4-3/4" (114 mm x 120 mm)
Net Weight 14 lbs. (6.4 kg)
Cord 3 conductor type captive cable 8.0 ft. (2.4 m)
Article Modèle DW328
Moteur Type Type protégé, série moteur à collecteur
Circuit d’alimentation électrique monopha, c.a., 60Hz
Tension 120 volts
Courant de pleine charge 6 A
Lame de scie Dimensions 12,5 mm x 1 140 mm x 0,5 mm
à ruban (1/2 po x 44-7/8 po x .020 po)
Vitesse périphérique 30 à 80 m/min (100 - 265 pi/min)
Dimensions Dimensions externes du tuyau 120 mm (4-3/4 po)
maximales Matériau à couper 114 mm x 120 mm
de la coupe (4-1/2 po x 4-3/4 po)
Poids net 6,4 kg (14 lb)
Cordon Fiche à 3 broches et à 3
conducteurs de 2,4 m (8,0 pi)
Artículo Modelo DW328
Motor Tipo Motor conmutador en serie, tipo protegido
Fuente de alimentacn CA 60 Hz, monofásica
Voltaje 120 voltios
Corriente a plena carga 6 amperios
Hoja de la sierra Dimensiones 12,5 mm x 1 140 mm x 0,5 mm
de banda (1/2 pulg. x 44-7/8 pulg. x .020 pulg.)
Velocidad periférica 30 - 80 m/min (100 - 265 pies/min)
Dimensiones Dimensiones exteriores
máximas de de tubería 120 mm (4-3/4 pulg.)
corte Material a cortar 114 mm x 120 mm (4-1/2 x 4-3/4 pulg.)
Peso neto 6,4 kg (14 lb)
Cable Cable cautivo de 3 conductores, de 2,4 m
(8,0 pies) de largo
FIG. 7 RECOMMENDED CUTTING POSITIONS / POSITIONS DE COUPE
RECOMMANDÉES / POSICIONES DE CORTE RECOMENDADAS
YES / OUI / SÍ NO / NON / NO YES / OUI / SÍ
YES / OUI / SÍYES / OUI / SÍ
YES / OUI / SÍ YES / OUI / SÍ
NO / NON / NO
NO / NON / NO
NO / NON / NO
NO / NON / NO
NO / NON / NO
TO ADJUST THE BLADE TRACKING (FIG. 1)
1. Use a 9/16" (20mm) wrench to loosen the blade tracking adjustment nut (G), shown in
Figure 1 by turning it one or two turns counterclockwise.
2. Use a screwdriver to turn the tracking screw 1/4 turn. Turning the screw clockwise will move
the blade up toward the blade guide rollers. Turning the screw counterclockwise will move
the blade down away from the rollers.
3. Adjust so that the back edge of the blade lightly touches the rollers then securely tighten
the blade tracking adjustment nut (G). (It will be necessary to plug the saw in and run it to
observe the tracking.)
4. Observe blade tracking between runs and repeat Steps 1–4 as necessary to achieve
proper blade tracking.


Produkt Specifikationer

Mærke: DeWalt
Kategori: Sav
Model: DW328

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