Dormakaba Auditcon 52R Manual

Dormakaba Ikke kategoriseret Auditcon 52R

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Side 1/4

The installation instructions are the basis for Security Agency Approvals.

The lock installation must be done in accordance to these instructions

in order to maintain the labeled approval level.

Design Parameters for Auditcon 2 Series Locks

1. Bolt dimensions (nominal): .312 inches x 1.000 inches/8 x 25.4mm

2. Bolt movement (nominal) : .465 inches/11.8mm

3. Bolt extension: .465 inches/11.8 mm

4. Maximum load movable by the bolt: 5 lbs. (22N)

Note:

Auditcon 2 dead bolt locks may not open if more than 5 lbs.

(22N) of force is applied to the end or side of the bolt.

5. Maximum load against bolt when thrown (all directions): 224.8 lbs. (1kN)

6. The lock can be fitted to safes or vault doors of any material.

Note:

As is the case with all mechanical and electronic locking devices,

the container and boltworks must be designed to protect the lock.

Installation Instructions for Auditcon

® 2 Series Locks - Models 52R, 252R, 552R - Round Housing Dead Bolt

Document # 3047.025 Rev. B - 12/06

Figure 1 - Dead Bolt Lock Parts

Dial Assembly

Cable

Shields (2)

Lock Case

Assembly

Lock Case

Mounting

Screws (4)

Dial

Assembly

Mounting

Screws (2) Spindle &

Tube

Spindle

Mounting

Screw

Keypad

Assembly

with Decal

Part I: Install Lock Case Assembly

WARNING:

Do not take the lock case assembly apart. There are

no field servicable parts inside lock case.

1. Insert a cable shield into the deburred spindle hole from the back

side of the container door.

2. Place the protective tube over the

tube retainer on the lock case. (Figure 2)

3. While holding the lock case assembly,

guide the tube through the spindle hole

and place the lock case flush against the

inside of the container door.

4. Mark the tube flush to the outside of

the container door (to within 1/16” or

1.6mm).

5. Remove lock case assembly from door

and cut the tube just inside your mark.

6. Plug one end of the ribbon cable into

the connector on the bottom of the lock

case. (Figure 3)

7. Lay the ribbon cable in the cable

routing path on the lock case and tape

the cable to the outside of the tube with

the insulator tape provided. (Figure 3)

8. Hold the lock case assembly and carefully guide the loose end of

the ribbon cable and the tube through the spindle hole so that they are

accessible outside of the container door.

9. Mount the lock case assembly to the inside of the container door

using the four 1/4-20 (or M6-1) lock case mounting screws. (Torque 25-

30 lbs., 2.8-3.4 N-M)

Note:

It is recommended that you use Loctite

262 (Red) on the lock

case mounting screws.

10. Insert the end of the spindle with the screw hole into the lock case

assembly until the spindle is properly seated. The grooved side of the

spindle should be oriented so that the grooves in the spindle align with

the grooves in the drive cam. Turn the spindle to extend the bolt and

ensure that the grooves are facing toward the bolt.

11. Mark the spindle shaft 3/8” (9.5mm)

from the outside of the container door

(plus or minus 1/16” or 1.6mm allowed).

(Figure 4)

12. Remove the spindle from the lock

case to prevent damage to the cable

while cutting.

13. Cut the spindle on the mark and

deburr.

14. Re-insert the spindle. Refer to Step 10 for proper positioning.

Figure 4

Basic Tools and Materials Needed

• Medium Phillips head screwdriver (#2)

(recommend magnetized tip)

• 9/64” Allen Wrench

• Fine pitch hacksaw (32 teeth/inch)

• Small flat file

• All-purpose scissors

• Tape measure or ruler

• ESD wrist band

Recommended, but not required:

• Torque screwdriver (30 inch-pounds/3.4

newton-meters capacity)

• Small vise grip

• Loctite® 262 (Red) for use on lock case

mounting screws

WARNING: Kaba Mas locks are protected

from 25,000 V Electrostatic Discharge

(ESD) damage when correctly installed.

Follow these precautions to avoid ESD

damage when installing the lock:

• Handle the keypad assembly by the

outer edge only.

• Use an ESD wrist band grounded to the

lock or container during installation.

Prepare for New Installation of the Lock

(If Required)

1. Use the template provided to establish the exact locations

(relative to the spindle hole) of the mounting holes for the lock

assembly.

2. The spindle hole diameter can be a minimum of .406” (10.3mm) to

a maximum of .438” (11.1mm). The .406” (10.3mm) diameter is

recommended. Spindle hole must be deburred.

3. The dial assembly mounting screws require drilled and tapped

holes to 3/8” (9.5mm) depth if possible (minimum 1/4” or 6.4mm

depth required.) Drill either the two horizontal mounting holes or the

two vertical holes.

4. When mounting the lock unit (i.e., integrating it in a boltwork),

make sure that the lock bolt has clearance to freely move to its end

positions and that the shifting force works only in the axial direction

(direction of movement). Lateral forces should not be exerted on the

lock.

5. If other parts of the boltwork are to be connected to the lock unit

(e.g., for activating a blocking device), corresponding adapters can

be fixed with screws (#10-32 or M4) to the front of the lock bolt

(tightening torque for 15mm screwing depth: 200Ncm maximum).

Figure 2

Figure 3

Not Shown in Photo: Insulator Tape

15. Insert the second cable shield into

the spindle hole from the front of the

container with the cable feeding

through the center of it. (Figure 5)

Part II: Install Front Housing Assembly

1. Hold the dial assembly in the

upright position. (Red area on the

dial assembly should be at top of

dial). The lip on the dial should

be positioned to cover the red

area.This is referred to as the

“HOME” position. (See correct dial

position in Figure 6.)

2. Guide the ribbon cable

through the appropriate cable

receiving hole, based on the

orientation of the ribbon cable to

the spindle. (Figure 7).

3. Align the dial assembly with

the mounting holes and spindle,

and position against the outside

of the container door.

Caution:

Do not turn the dial at

this time as you could damage

the cable.

4. While holding the dial

assembly in place, attach it to the

container door using the two #8-

32 dial assembly mounting

screws and the 9/64” Allen

wrench. Tighten the screws

(Torque 17-20 lbs., 1.9-2.25 N-M)

and then ensure that the dial

turns smoothly. (Figure 8)

5. While holding the dial in place,

insert the #6-32 spindle mounting

screw through the back of the

lock case and into the end of the

spindle. (Figure 9) Turn the screw

until it is securely attached to the

spindle. (Torque 14-16 lbs., 1.6-

1.8 N-M)

6. Insert the 4-pin generator

cable on the dial assembly into

the 4-pin connector on the back

of the keypad assembly. The

generator cable will only connect

to the keypad assembly in one

orientation. (Figure 10)

7. Insert the keyed Picoflex

connector on the end of the

ribbon cable into the connec-

tion header on the keypad.

(Figure 11)

8. Position the generator cable

and the ribbon cable around

the generator in a counter-

clockwise direction to ensure

that the cables will not be

pinched when you attach the

keypad assembly. (Figure 12).

9. Orient the lip of the dial to the

HOME position.

Caution Next Step:

Once the

keypad assembly is snapped into

place, it cannot be easily

removed without performing an

“uninstall” procedure. Do not

snap the keypad assembly into

place when performing the next

step.

10. Align the keypad assembly

in the upright position and

carefully insert the two catches

on the keypad assembly into the

notches on the dial assembly, but

do not snap the keypad

assembly into place. (Figure 13)

11. Test the operation of the

lock before completing the

installation of the keypad

assembly by verifying the

following:

Note:

If the keypad is not

oriented correctly, you can

remove the keypad and adjust

the orientation of the dial

assembly.

• Power the lock by turning the

dial back and forth until

simultaneous green and red

flashes display and two beeps sound to indicate that the lock is

powered. Position the lock dial to the HOME position and key in the

Factory Combination. (For a Model 52 or T52, enter “502550”. For a

Model 252 or 552, enter a two-digit number in the range from 01-20,

followed by “502550”.) If the combination is entered successfully, one

green flash displays to indicate the lock is ready to open. To open,

turn the dial right (clockwise) until the lock bolt is retracted. Then turn

the dial back to the left to return the bolt to the extended position.

Note:

After correctly entering a valid combination, you must

retract the bolt within 4-6 seconds.

Figure 8

Product warranty information can be found at: www.kaba-mas.com

Kaba Mas Corporation

749 W. Short Street, Lexington, KY 40508 USA

Phone: (859) 253-4744 FAX: (859) 255-2655

Customer Service: (800) 950-4744

Figure 9

Figure 14

Uninstall Keypad Assembly

1. Remove the decal from

the keypad assembly.

2. Insert a flat head

screwdriver into the slot in

the upper left hand corner of

the keypad to release one of

the two keypad catches.

(Figure 14)

3. Carefully pull the keypad

assembly out from the dial

assembly.

4. Check for pinched or

poorly connected cables.

Figure 12

HOME: Red

portion is not

showing

Figure 6

Figure 7

Figure 11

Figure 10 12. After successfully testing lock operation and verifying that none of

the cables will be pinched, snap the keypad assembly into place.

13. Test the operation of the lock again. If the lock does not operate

properly, refer to the following instructions to “Uninstall Keypad

Assembly”.

14. If your lock includes the Battery Assist option, you should now

mount the battery clip inside the door near the lock and install a fresh

9 Volt Alkaline battery.

Note:

To remove any excess

cable or if you choose not to use

the Battery Assist option, wrap

and tie the battery assist cable.

(Figure 14) If you do not ever

plan on using the Battery Assist

option, you can cut the cable

next to the lock case to remove it.

Figure 13

Cable

receiving

holes

Cable

Shield

Figure 5

Tube

Spindle

Ribbon

Cable

Figure 14

Produkt Specifikationer

Mærke:	Dormakaba
Kategori:	Ikke kategoriseret
Model:	Auditcon 52R

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