Loctite 638 Manual

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Product Selector

Industrial Adhesive, Sealant and

Functional Coating Solutions

Issue 3

Nowadays, if you want to create added value, an excellent product portfolio simply is not good enough. You need a

partner who understands your business and your products, who develops new production techniques, optimises your

processes together with you and designs tailor-made system solutions.

A partner who can make a real contribution to long-lasting value creation for you

Henkel – the worldwide market leader in adhesives, sealants and functional coatings. Get access to our unique and

comprehensive product portfolio, benefit from our expertise and guarantee your highest process reliability. The General

Industry Business fulfils specific industry and maintenance needs from one source.

Henkel’sLOCTITEisthe trus ted choice

forengineering, high-performance adhesive,

sealant and coating solutions.

Henkel’s BONDERITE is the premier

brand for surface technology and process

solutions that creates competitive

advantage across the industrial

manufacturing marketplace.

Henkel’s TECHNOMELT is the leading

choice for hot melt adhesives designed for

optimum results in our customers’ production

processes and finished products.

Henkel’s TEROSON is the driving brand for

bonding, sealing, coating and reinforcing

in automotive body, vehicle repair and

maintenance (VRM) applications and industrial

assemblies.

šExperienced sales and technical engineers available

around the clock

šExtensive technical support and certified testing

methods to provide the most effective and reliable

solutions

šAdvanced training programmes tailored to your specific

needs to help you become the expert

šStrong distribution network ensuring a high level of

worldwide product availability

šCost savings and process improvements for your

operations

šAdvanced solutions to increase your innovation power,

reduce your costs and improve your processes

šNew industry standards in sustainability and health and

safety in your processes

šConstant flow of new product design opportunities

šOngoing optimisation of development and production

processes

Henkel – your expert for industrial adhesive, sealant and functional coating solutions

Introduction

Partner Innovation

Henkel offers you more than state-of-the-art adhesive, sealant and functional coating products. We give you access

to our unique expertise covering the entire value chain. So whatever you build, assemble, repair and maintain, you

can count on our engineering solutions, complemented by expert technical advice and training, to deliver the best

results for your industry needs:

šImprove overall manufacturing processes

šReduce costs

šEnhance product performance

šIncrease reliability

šAccess to a complete product portfolio delivering

superior performance across a wide range of

applications

šProducts designed and tested to meet the specific

challenges of your industry

šState-of-the-art technologies and sustainable products

delivering more value at a reduced ecological footprint

šEverything from standard to customised equipment

offering fast, precise and cost-effective system solutions

šThe preferred global brands for high- performance

adhesive, sealant and functional coating solutions in

industrial manufacturing and maintenance

šTrusted Henkel brands are known all over the world for

proven high reliability and performance

Henkel’s product portfolio across the entire value chain

Technology Brands

Technical

Consultancy

Sealing

Cleaning

Filling

& Protecting

Pre- Treatment

Coating

Bonding

Lubricating Expert Training

Table of Contents

Engineering Applications

Bonding

Structural Bonding

Filling & Protecting and Coating

Threadlocking Adhesives

Instant Adhesives

Structural Bonding

Industrial Sealants / Adhesives

Casting Resins

Acoustic Coatings

Metal-Filled Compounds

Concrete Repair and Chocking

Surface Coatings

Thread Sealants

Light Cure Adhesives

Epoxies

Silicones

Gasketing Products

Hotmelt Adhesives

Acrylics

Silane Modified Polymers

Retaining Compounds

Solvent-Based / Water-Based Adhesives

Polyurethanes

Butyls

100

Cleaning

Lubricating

Pre-Treatment

Equipment

Cleaning

Lubrication

Surface Preparation and Emergency Repair

Equipment

Parts and Hand Cleaning

Anti-Seizes

Metal Pre-Treatment and Functional Coatings

Industrial Cleaners

Greases

Surface Preparation

Emergency Repair

Manual Dispensers

Semi-Automatic Dispensing Systems

Hand-Held Dispensing Systems

Light Curing Equipment

Accessories

Manual Hand-Held Applicators

Cleaning, Protecting and Specialities

Dry Films and Oils

Cleaners – Heavy-Duty Maintenance Cleaners

Mould Release Agents

Index

108

128

152

120

110

122

136

112

124

130

134

154

156

158

160

162

152

114

126

116

144

164

Threadlocking Adhesives

Locking of Threaded Fasteners

Removable with hand tools, but more difficult

to disassemble; good for machine tools and

presses, pumps and compressors, mounting

bolts, gear boxes, for thread size up to M80.

Removable with standard hand tools, good

for adjustment screws, calibration screws,

meters and gauges, for thread size up to

M80.

Low Strength Medium Strength

Choose the right LOCTITE

threadlocker for your

application

LOCTITE threadlockers are available in

varying viscosities and strengths and can be

used for a wide range of applications.

LOCTITE threadlocking products prevent self-loosening and secure any threaded fastener against

vibration and shock loads. They are easy-flowing liquids which completely fill the gaps between

mating threads. When used to assemble threaded fasteners, LOCTITE threadlockers permanently

secure threaded assemblies and eliminate fretting corrosion.

LOCTITE Threadlockers are superior to traditional mechanical

lockingmethods

šMechanical devices, e.g. split pins and tab washers; Only used to prevent the loss of nuts and bolts

from loosening.

šFriction devices: Add to absolute elasticity and/or increase friction; but will not ensure permanent

threadlocking under dynamic loads

šLocking devices, like tooth flanged and ribbed flanged bolts, nuts and washers: prevent

self-loosening, but are expensive and need larger flange-bearing surfaces which may lead to

surface damage.

LOCTITE threadlockers are single-component liquid and semi-solid adhesives. They cure at room

temperature to a hard solid thermoset plastic when applied between steel, aluminium, brass and

most other metal surfaces. They cure in the absence of air. The adhesive completely fills the gaps

between mating threads to lock threads and joints.

šPrevent unwanted movement, loosening, leaks and corrosion

šResist vibration

šSingle-component–clean and easy to apply

šCan be used on all sizes of fasteners–reduce inventory costs

šSeal threads–allow through-hole tapping

Advantages of LOCTITE threadlockers as compared to traditional mechanical locking devices

Why use a LOCTITE threadlocker?

97001 / 98414

97009 / 97121 / 97201

Dispensing Equipment

Semi-Automatic Dispensing Equipment

LOCTITE97009 / 97121 / 97201

LOCTITE Semi-Automatic Dispensing Equipment combines a controller and reservoir into a single

unit for valve dispensing of many LOCTITE Threadlockers it provides digital timing control and is

equipped with low level sensing. Pinch Valve is suitable for stationary or hand-held mode. The

reservoirs are large enough to accept up to 250ml bottles.

For information on semi or fully automatic dispensing equipment, available valves, spare parts, accessories and dispensing tips, please

refer to pages152 – 163 or the LOCTITEEquipment Sourcebook.

Hand-Held Applicator

LOCTITE98414 Peristaltic Hand Pump, 50ml bottle

LOCTITE97001 Peristaltic Hand Pump, 250ml bottle

These hand-held applicators mount easily on any anaerobic LOCTITE50ml or 250ml bottle

converting the bottle into a portable dispenser. They are designed to dispense at any angle in

drop sizes from 0.01to 0.04ml, without leaks or product waste (suitable for viscosities up to

2,500mPa·s).

Correct surface preparation is the most important factor to ensure the total success of any adhesive

performance.

šDegrease, clean and dry threads prior to applying the adhesive–use LOCTITESF 7063 (see

Cleaning on page 110)

šIf the parts were in contact with aqueous washing solutions or cutting fluids which leave a

protective layer on the surface, wash with hot water

šIf the adhesive is applied below 5°C, pre-treatment with LOCTITESF 7240 or LOCTITESF 7649 is

advised (see Surface Preparation on page133)

šFor locking of plastic fasteners: see Instant Adhesives on pages30 – 37

Very difficult to disassemble with standard

hand tools; may require localised heat for

removal. Good for permanent assemblies on

heavy equipment, studs, motor and pump

mounts, for thread size up M80.

Very difficult to disassemble with standard

hand tools; may require localised heat

for removal. For preassembled fasteners,

instrumentation or carburettor screws.

Medium and high strength semi-solid

Threadlocker Sticks that can be used on

thread size up to M50. Removable with

standard hand tools.

High Strength Wicking Non-Liquids (Semi Solid)

Surface Preparation

Bonding

Product Chemical

basis Colour Fluorescence

Max.

thread

size

Service

temperature

range

Strength Breakaway

torque Thixotropy

LOCTITE221

Methacrylate

Purple Yes M12 -55°C to +150°C Low 8.5 Nm No

LOCTITE222 Purple Yes M36 -55°C to +150°C Low 6 Nm Yes

LOCTITE241 Blue opaque Yes M12 -55°C to +150°C Medium 11.5 Nm No

LOCTITE242 Blue Yes M36 -55°C to +150°C Medium 11.5 Nm Yes

LOCTITE243 Blue Yes M36 -55°C to +180°C Medium 26 Nm Yes

LOCTITE245 Blue Yes M80 -55°C to +150°C Medium 13 Nm Yes

LOCTITE248 Stick Blue Yes M50 -55°C to +150°C Medium 17 Nm –

LOCTITE262 Red Yes M36 -55°C to +150°C Medium/high 22 Nm Yes

LOCTITE268 Stick Red Yes M50 -55°C to +150°C High 17 Nm –

LOCTITE270 Green Yes M20 -55°C to +180°C High 33 Nm No

LOCTITE271 Red Yes M20 -55°C to +150°C High 26 Nm No

LOCTITE272 Red-orange No M36 -55°C to +200°C High 23 Nm Yes

LOCTITE275 Green Yes M80 -55°C to +150°C High 25 Nm Yes

LOCTITE276 Green Yes M20 -55°C to +150°C High 60 Nm No

LOCTITE277 Red Yes M36 -55°C to +150°C High 32 Nm Yes

LOCTITE278 Green No M36 -55°C to +200°C High 42 Nm No

LOCTITE290 Green Yes M6 -55°C to +150°C Medium/high 10 Nm No

LOCTITE2400 Blue Yes M36 -55°C to +150°C Medium 20 Nm Yes

LOCTITE2700 Green Yes M20 -55°C to +150°C High 20 Nm No

LOCTITE2701 Green Yes M20 -55°C to +150°C High 38 Nm No

Threadlocking Adhesives

Product List

Thread Sealants

Sealing of Threaded Components

LOCTITE thread sealants, available in liquid form or as sealing cord, prevent leakage of gases and

liquids. Designed for low and high pressure applications, they fill the space between threaded parts

and provide an instant, low pressure seal. When fully cured, they seal to the burst strength of most

pipe systems.

LOCTITE sealants are much superior to traditional sealant types

šSolvent-based sealing compounds: Shrink during cure as solvents evaporate. Fittings must be

re-torqued to minimise voids. They lock the assembly by a combination of friction and deformation.

šPTFE tape: Lubricates, allowing fittings to loosen under dynamic loads and resulting in loss of

clamping force and leakage. Dynamic loads may accelerate creep, causing leakage over time.

The lubricating effect of PTFE frequently results in over-tightening of fasteners, adding stress or

causing breakage of parts. Application requires good professional skills to avoid stressing fittings

or castings.

šHemp & Paste: Slow to apply and require a lot of expertise, messy to use, and interfere with the

torque needed to obtain the correct pre-stress. Frequently require re-work to achieve a 100% seal

of the assembly.

šSingle component–clean and easy to apply

šDo not creep, shrink or block systems

šCan be used on any size of pipe fitting

šReplace all types of tape and hemp/paste sealants

šThe seal resists vibration and shock loads

šGrades with several approvals, e.g. LOCTITE 55 Sealing Cord: Potable water (KTW) and Gas (DVGW) approvals

šProtect mated threaded areas against corrosion

Advantages of LOCTITE thread sealants as compared to traditional sealant types

Why use a LOCTITE thread sealant?

Technology

LOCTITE anaerobic thread

sealants cure in the absence of

air and by contact with metals

when confined within the threads

of pipe connections.

Application area

Any type of metal fittings.

Anaerobic

Choose the right LOCTITE thread sealants foryour

application

Sealants must be chosen for reliable long term sealing

performance. Pipes must remain leak free under the severest

vibration, chemical attack, heat or pressure surges. When choosing

a thread sealant, the substrates to be sealed are a key criterion. Are

we dealing with plastic threads, metal threads or a combination of

both? Plastic threads usually require a different sealant than metal

threads. The following explanations should help you identify which

technology should be selected for each type of pipe fitting material:

97001 / 98414

97002

Dispensing Equipment

Anaerobic Sealants

LOCTITE anaerobic sealants can be applied by hand or with automatic or semi-automatic equipment. Excess

material can be wiped away.

Hand-Held Applicator

LOCTITE98414 Peristaltic Hand Pump with stand for the LOCTITE50ml bottle, and LOCTITE97001 Peristaltic

Hand Pump for the LOCTITE 250ml bottle. They are designed to dispense at any angle in drop sizes from 0.01 to

0.04ml with viscosities up to 2,500mPa·s, without dripping or product waste.

For information on semi- or fully automatic dispensing equipment, available valves, spare parts,

accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

LOCTITE97002 Pneumatic Cartridge Dispenser

Hand-held unit for 300ml cartridges and 250ml squeeze tubes. With integrated pressure regulator and quick

pressure relief valve. No run-on.

Correct surface preparation is the most important factor to assure the total success of any sealant performance.

Without suitable surface preparation, LOCTITE thread sealing applications can fail.

šDegrease, clean and dry surfaces prior to applying the sealant–use LOCTITESF 7063 (See Cleaning–page

110)

šIf anaerobic sealants are applied below 5°C, pre-treatment with Activator LOCTITESF 7240, LOCTITESF 7471

or LOCTITESF 7649 is required

šFor Sealing Cord LOCTITE55: Clean parts with LOCTITESF 7063 and roughen smooth threads

Surface Preparation

Technology

LOCTITE silicone thread sealant

polymerises at room temperature,

reacting with ambient moisture

(RTV = Room Temperature

Vulcanising).

Application area

Ideal for use on threaded plastic

or plastic/metal substrate

combinations.

Technology

LOCTITE55 sealing cord is a

non-curing, coated multifilament

cord that seals out water, gas

and most industrial oils. (Potable

water (KTW) and gas (DVGW)

approvals).

Application area

Recommended for sealing metal

and plastic tapered threads.

LOCTITE55 allows for post assembly adjustments.

Silicone Sealing Cord – LOCTITE55

Sealing

Substrate to be sealed Metal, plastic or both Metal, plastic or both Metal

Maximum pipe size Tested to 4" 3" 3/4"

Disassembly strength Low Low Medium

Instant low pressure seal Yes (full pressure) Yes No

Service temperature range -55°C to +130°C -50°C to +150°C -55°C to +150°C

Pack sizes 50m, 150m cord 100ml 10ml, 50ml, 250ml

Equipment1– – 97001, 98414

LOCTITE55

šGeneral purpose, threaded

pipe and fitting sealant

šNon-curing, immediate, full

pressure seal

šFor a quick, easy and reliable

seal

WRAS listed, meets BS 6920

for potable water: 0808533

DVGW/KTW approval for gas

and potable water

Tested in accordance with

EN 751-2 Class ARp and DIN

30660 Certified to NSF/ANSI,

Standard61

LOCTITESI 5331

šIdeal for use on threaded

plastic or plastic/metal fittings

carrying hot or cold water

e.g. industrial and agricultural

plastic water pipe systems or

drainage systems

WRAS listed, meets BS 6920

for potable water: 0706521

DVGW approval, tested in

accordance with EN 751-1

P1NSF Reg. No.: 123620

LOCTITE542

šIdeal for fine threads as used

in hydraulic, pneumatic &

general fittings

DVGW approval (EN 751-1):

NG-5146AR0855

Thread Sealants

Product Table

Metal, plastic or a combination of both

Do you need to make post assembly adjustments?

Cord Gel Liquid

Yes No Fine

LOCTITE

542

LOCTITE

SI 5331

LOCTITE

Solution

Are the parts metal or plastic?

1 For detailed information see pages

152 – 163

šDegrease, clean and dry

surfaces prior to applying

the adhesive–use

LOCTITESF7063 (see

Cleaning on page 110)

šIf the anaerobic sealant

( LOCTITE542, 561,

572,577 or 586) is applied

below5°C, pre-treatment

with LOCTITESF 7240 or

LOCTITESF 7649 is advised

(see Surface Preparation on

page 133)

Handy Hints

Metal Metal Metal Metal

2" 3" 3" 3"

High Medium Medium Medium

No Yes Yes Yes

-55°C to +150°C -55°C to +150°C -55°C to +150°C -55°C to +150°C

Not available in the U.K. 50ml, 250ml, 2 ltr 50ml, 250ml 50ml, 250ml

97001, 98414 97002 97002 97002

LOCTITE586

šSlow curing, high strength

sealant

šEspecially suitable for copper

and brass fittings

LOCTITE577

šGeneral purpose sealant for all

coarse metal threads

šSuitable where a fast

cure is required or at low

temperatures, e.g. outdoor

plant maintenance.

P1 NSF Reg. No.: 123001

DVGW Approval (EN 751-1):

NG-5146AR0621

WRASApproval (BS 6920):

0711506

LOCTITE5776

šGeneral purpose sealant for all

coarse metal threads

šSuitable where a fast cure

is required or at low tem-

peratures, e.g. outdoor plant

maintenance.

šIdeal for drinking water

applications up to 60°C

DVGW Approval (EN 751-1):

NG-5146BU0527

WRAS Approval

(BS 6920-1-2000) Reg.

No.:1208532

NSF/ANSI Standard 61

LOCTITE5400

šLeading in health and safety

šNo hazard symbols, risk or

safety phrases.

š“White” Material Safety Data

Sheet–no entries in sections

2, 3, 15 and 16 of MSDS acc.

to (EC) No. 1907/2006–ISO

11014-1

šSlow curing, medium strength

thread sealant

šExcellent chemical and

thermal resistance of cured

product

Metal

Are the threads fine or coarse?

Gel Gel Gel Gel

Medium Coarse

LOCTITE

586

LOCTITE

577

LOCTITE

5776

LOCTITE

5400

Sealing

Product Chemical basis Colour Fluores-

cence

Max. thread

size

Service

temperature

range

Disassembly

strength

Breakaway

torque

LOCTITE55 PA Multifilament White No R4" -55°C to +130°C – –

LOCTITE511 Methacrylate White to off-white No M80/R3" -55°C to +150°C Low 6 Nm

LOCTITE542 Methacrylate Brown No M26/R3/4" -55°C to +150°C Medium 15 Nm

LOCTITE549 Methacrylate Orange No M80/R3" -55°C to +150°C High 20 Nm

LOCTITE561 Stick Methacrylate Orange No M80/R3" -55°C to +150°C Low 2 Nm

LOCTITE567 Methacrylate Off-white No M80/R3" -55°C to +150°C Low 1.7 Nm

LOCTITE570 Methacrylate Opaque

silverbrown No M80/R3" -55°C to +150°C Low 5.5 Nm

LOCTITE572 Methacrylate White to off-white No M80/R3" -55°C to +150°C Medium 7 Nm

LOCTITE577 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 11 Nm

LOCTITE582 Methacrylate Blue Yes M56/R2" -55°C to +150°C Medium 8.5 Nm

LOCTITE586 Methacrylate Red Yes M56/R2" -55°C to +150°C High 15 Nm

LOCTITE5400 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 19 Nm

LOCTITE5772 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 11 Nm

LOCTITE5776 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 9 Nm

LOCTITESI 5331 Silicone White No M80/R3" -55°C to +150°C Low 1.5 Nm

Thread Sealants

Product List

* For detailed information see www. loctite.co.uk

** Measured with cone and plate equipment–corresponds with viscosity of LOCTITE577 (based on Brookfield)

Viscosity Thixotropy Approval* Pack sizes Comments

Cord – DVGW, KTW, NSF 50m, 150m cord For plastic and metal, especially, gas and water pipes, non-curing

9,000–22,000mPa·s Yes DVGW 50ml, 250ml For metal, low strength, general purpose

400–800mPa·s No DVGW, WRAS 10ml, 50ml, 250ml For metal, especially hydraulic pipes

20,000mPa·s Yes – 250ml For metal, high strength, slow curing

Semi-solid – NSF 19g Stick, for metal threads; maintenance, repair and overhaul

280,000–800,000mPa·s Yes UL 50ml, 250ml, 2 ltr For metal, low strength, coarse threads

16,000–24,000mPa·s Yes – Not available in the U.K. For metal, low strength, very slow curing

14,400–28,600mPa·s Yes – 50ml, 250ml For metal, slow curing

16,000–33,000mPa·s Yes DVGW, NSF, BAM 50ml, 250ml, 2 ltr For metal, general purpose

4,500–5,500mPa·s No – Not available in the U.K. For metal, medium strength, fast curing

4,000–6,000mPa·s Yes BAM Not available in the U.K. For metal, high strength, excellent on brass

5,000–20,000mPa·s Yes – 50ml, 250ml For metal, no labelling, white MSDS

16,000–33,000mPa·s Yes PMUC 50ml For metal, especially for nuclear power plants

1,000–6,000mPa·s** Yes DVGW 50ml, 250ml For metal, especially gas and water pipes, fast curing

50,000mPa·s Yes DVGW, WRAS, NSF 100ml For plastic and metal

Sealing

Gasketing Products

Sealing of Flanges

They remain liquid when exposed

to air, but cure when confined

between mating flanges. LOCTITE

anaerobic gasketing products

are best suited for rigid metal-

to-metal assemblies where the

sealing gap is zero or small.

Anaerobic Products for Rigid Flanges

Choose the right LOCTITE gasket for your

application

Many factors influence gasket choice. Henkel offers a variety of

gasketing materials:

Gaskets are used to prevent leakage of fluids or gases by forming impervious barriers. For successful

gasketing, the seal must remain intact and leak-free over a long period of time. The gasket must be

resistant to fluids and/or gases, and withstand the operating temperatures and pressures to which it is

subjected. LOCTITE gasketing products are self-forming gaskets that provide a perfect seal between

components, with maximum face-to-face contact, eliminating flange face corrosion. A low-pressure seal

is formed immediately on assembly, with full cure in 24 hours giving a joint that will not shrink, crack or

relax.

LOCTITE Gasketing products offer a much higher performance and provide

numerous benefits over traditional sealing systems such as pre-cut gaskets

The major causes of failure and leakage of compression gaskets are:

šSurface contact: Compression gaskets do not provide total contact between the gasket and the flange

surfaces. Therefore minor leakages may always occur (weeping rate)

šCompression set: Compression gaskets relax under dynamic loads and decrease in thickness, with

subsequent loss of bolt tension in the flange joint resulting in leakage

šExtrusion: Gaskets can be squeezed out between flanges

šBolt hole distortion: High stresses are transferred to the gasket material under the bolt head, causing

the gasket to crack, tear, rupture or extrude

šSingle component – easy and clean to apply

šReplace conventional gaskets–reduce inventory

šFill all voids

šNo need for retorquing

šExcellent instant seal

šHigh resistance to solvents

šResist high pressure when fully cured

Advantages of LOCTITE gasketing products as compared to conventional pre-cut compression gaskets

Why use a LOCTITE gasketing product?

142240

97002

Dispensing Equipment

LOCTITE Cartridge Dispensers are ergonomically designed for the hand delivery of LOCTITE sealants. Whether

manual or pneumatic, each item is designed for simple, clean, hand-held dispensing of LOCTITE Gasketing

Products:

Cartridge Gun

Staku 142240

šHand-held, manually operated dispenser for all standard 300ml cartridges

šRapid loading system to make cartridge changes clean and easy

For information on semi- or fully automated dispensing equipment, available valves, spare parts,

accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

Cartridge Gun

LOCTITE97002 Pneumatic Cartridge Dispenser

šHand held unit for 300ml cartridges and 250ml squeeze tubes

šIntegrated pressure regulator

šQuick pressure relief to minimise run-on effect

Components should be clean and free from contamination such as grease, oil, gasket and sealant residues, etc.

šDegrease, clean and dry surfaces prior to applying the sealant–use LOCTITESF 7063 (See Cleaning on page

110)

šFor maintenance and repair, remove residues of old gaskets with LOCTITESF 7200 Gasket Remover and clean

surfaces with LOCTITESF 7063 (see Cleaning on page 110)

šIf the anaerobic sealant is applied below 5°C, pre-treatment with LOCTITESF 7240, LOCTITESF 7471 or

LOCTITESF 7649 is advised (see Surface Preparation on page 133)

LOCTITE silicone gasketing

materials include products with

specific properties including

excellent fluid resistance and

formulations for high operating

temperatures. They are best

suited for large gap applications

and assemblies where flange

movement occurs.

LOCTITE gasketing products can

be used on almost every flange

type. They are applied as a liquid

sealant to one of the flange

surfaces before the parts are

assembled. After the assembly

the gasketing products spreads

and cure between the flange,

filling gaps, scratches, and

surface irregularities to provide

a durable seal.

Silicone Products for Flexible Flanges LOCTITE Gasketing Products

Surface Preparation

Sealing

|20

Flange type Rigid Rigid Rigid

Cure method Anaerobic Anaerobic Anaerobic

Oil resistance Excellent Excellent Excellent

Water/Glycol resistance Excellent Excellent Excellent

Service temperature range -55°C to +150°C -55°C to +150°C -55°C to +150°C

Pack size 50ml, 160ml cartridge,

250ml, 2 ltr

50ml, 65ml, 300ml,

850ml, 2 ltr

50ml, 300ml cartridge,

850ml, 2 ltr

Equipment197002, 91124 142240, 97002 142240, 97002

LOCTITE574

šIdeal for use on rigid

metal parts, e.g. cast

iron components and

pump housings

LOCTITE518

šIdeal for use on

rigid iron, steel and

aluminium flanges

P1 NSF Reg. No.:

123758

LOCTITE5188

šIdeal for sealing all

kinds of rigid metal

flanges, especially

aluminium flanges

šExcellent in demanding

applications

šExcellent chemical

resistance, highly

flexible

šSuperior adhesion,

can tolerate slight oil

contamination on the

flange surface

Gasketing Products

Product Table

LOCTITE

574

LOCTITE

518

LOCTITE

5188

Solution

Which gap must the sealant ﬁll?

Metals

Up to 0.25 mm

Paste PasteGel

1 For detailed information see page 152 – 163

šRemove residues of old gaskets with

LOCTITESF7200 gasket remover

šDegrease, clean and dry surfaces prior to applying

the adhesive–use LOCTITESF 7063 (See Cleaning

on page 110)

šIf the anaerobic sealant is applied below

5°C, pre-treatment with LOCTITESF 7240 or

LOCTITESF7649 is advised (See Surface Preparation

on page133)

Handy Hints

| 21

Rigid Rigid Flexible Flexible Flexible

Anaerobic Anaerobic Moisture Moisture Moisture

Excellent Excellent Good Good Excellent

Excellent Excellent Good Excellent Good

-55°C to +180°C -55°C to +200°C -55°C to +200°C -55°C to +200°C -50°C to +200°C

50ml, 300ml cartridge 50ml, 160ml, 250ml 40ml tube, 310ml 300ml cartridge, 20 ltr 300ml cartridge, 20 ltr

142240, 97002 142240, 97002 142240, 97002 142240, 97002–

LOCTITE5800

šLeading in health and

safety: No hazard

symbols, risk or safety

phrases

š“White” Material

Safety Data Sheet – no

entries in sections 2,

3, 15 and 16 of MSDS

šExcellent chemical and

thermal resistance of

cured product

LOCTITE510

šIdeal for use on rigid

flanges where high

temperature and

chemical resistance

are necessary

P1 NSF Reg. No.:

123007

LOCTITESI 5926

šMulti-purpose flexible

silicone sealant. Can

be used on metal,

plastic and painted

parts

šResists vibration,

thermal expansion and

contraction

LOCTITESI 5699

šIdeal for sealing

all types of flanges

including stamped

sheet metal where

water glycol resistance

is required

šTack-free after 10 min.

P1 NSF Reg. No.:

122998

LOCTITESI 5970

šReplacement for cork

and paper cut gaskets

on flanges and

stamped sheet metal

covers

šIdeal for use where

high vibration or

flexing occurs

šCan be used with

plastic and painted

parts

šTack-free after 25 min.

LOCTITE

5800

LOCTITE

510

LOCTITE

SI 5926

LOCTITE

SI 5699

LOCTITE

SI 5970

Greater than 0.25 mm

Plastic, metals or combination of both

Paste Paste Paste PasteGel

Sealing

Product Chemical

basis Colour Fluores-

cence

Service

temperature

range

Strength Viscosity Tensile shear

strength

LOCTITE510

Methacrylate

Pink No -55°C to +200°C Medium 40,000–140,000mPa·s 5N/mm2

LOCTITE515 Dark purple Yes -55°C to +150°C Medium 150,000–375,000mPa·s 6N/mm2

LOCTITE518 Red Yes -55°C to +150°C Medium 500,000 - 1,000,000

mPa·s 7.5N/mm2

LOCTITE573 Green Yes -55°C to +150°C Low 13,500–33,000mPa·s 1.3N/mm2

LOCTITE574 Orange Yes -55°C to +150°C Medium 23,000–35,000mPa·s 8.5N/mm2

LOCTITE5188 Red Yes -55°C to +150°C Medium 11,000–32,000mPa·s 7N/mm2

LOCTITE5203 Red Yes -55°C to +150°C Very low 50,000 - 100,000 mPa·s 1N/mm2

LOCTITE5205 Red Yes -55°C to +150°C Medium 30,000–75,000mPa·s 3N/mm2

LOCTITE5208 Red Yes -55°C to +150°C Medium 12,000–27,000mPa·s 6N/mm2

LOCTITE5800 Red Yes -55°C to +180°C Medium 11,000–32,000mPa·s 5N/mm2

LOCTITE128068 Dark purple Yes -55°C to +150°C Medium 300,000 - 1,000,000

mPa·s 6N/mm2

Extrusion rate

LOCTITESI 5699

Silicone

Grey No -55°C to +200°C Low 200g/min 1.7N/mm

LOCTITESI 5900 Black No -55°C to +200°C Low 20–50g/min 1.2N/mm2

LOCTITESI 5910 Black No -55°C to +200°C Low 300g/min 1.2N/mm2

LOCTITESI 5920 Copper No -55°C to +350°C Low 275g/min 1.4N/mm2

LOCTITESI 5926 Blue No -55°C to +200°C Low 550g/min –

LOCTITESI 5970 Black No -50°C to +200°C Low 40–80g/min 1.5N/mm2

LOCTITESI 5980 Black No -55°C to +200°C Low 120–325g/min 1.5N/mm2

Gasketing Products

Product List

Max. gap Fixture time

steel

Fixture time

aluminium Pack sizes Comments

0.25mm 25 min. 45 min. 50ml, 160ml, 250ml For machined, rigid metal flanges – high temperature resistance

0.25mm 30 min. 30 min. 50ml, 300ml For machined, rigid metal flanges – medium cure speed

0.3mm 25 min. 20 min. 50ml, 65ml, 300ml

cartridge, 850ml, 2 ltr For machined, rigid metal flanges – semi-flexible

0.1mm 9 hr 12 hr 250ml For machined, rigid metal flanges – slow curing

0.25mm 15 min. 45 min. 50ml, 160ml cartridge,

250ml, 2 ltr For machined, rigid metal flanges–general purpose

0.25mm 25 min. 10 min. 50ml, 300ml, 850ml, 2ltr For machined, rigid metal flanges – highly flexible

0.125mm 10 min. 20 min. 300ml For machined, rigid metal flanges – easy disassembly

0.25mm 25 min. 25 min. 50ml, 300ml, 850ml For machined, rigid metal flanges – semi-flexible

0.125mm 12 min. 30 min. 250ml For machined, rigid metal flanges – semi-flexible

0.25mm 25 min. 20 min. 50ml, 300ml cartridge For machined, rigid metal flanges – no labelling, white MSDS

0.1mm 1 hr 3 hr 300ml, 850ml, 2kg For machined, rigid metal flanges – semi-flexible, very slow curing

Skin-over time Cure through

volume in 24 hr

1mm 30 min. 2.5 mm 300ml, 20 ltr For flexible flanges, machined or cast surfaces, metal or plastic,

excellent in water/glycol

1mm 15 min. 2.5 mm 50ml, 300ml, 20 ltr Thixotropic paste, black, excellent in engine oils

1mm 40 min. 2.75 mm 300ml cartridge, 20 ltr,

200 ltr For flexible flanges, machined or cast surfaces, metal or plastic

1mm 40 min. 2.5 mm 80ml tube, 300ml cartridge For flexible flanges, machined or cast surfaces, high temperature

resistant

1mm 60 min. 2.5 mm 40ml tube, 310ml For flexible flanges, machined or cast surfaces, metal or plastic

1mm 25 min. 2.5 mm 300ml cartridge, 20 ltr For flexible flanges, machined or cast surfaces, metal or plastic

1mm 30 min. 1 mm 40ml, 100ml, 300ml 200ml

rocep can Flange sealant, black, big gaps, label-free

Sealing

Retaining Compounds

Cylindrical Assemblies

2. Temperature Resistance

Most LOCTITE retaining compounds are

capable of withstanding temperatures up

to 150°C. For applications that require

resistance to higher temperatures, Henkel

has developed a special range of retaining

products that can withstand up to 230°C.

1. Gap Size Between Parts

Typically, low viscosity retaining

compounds (125 to 2,000 mPa·s) are used

for gaps up to 0.15 mm. For gaps greater

than 0.15 mm, retaining compounds with

higher viscosities (>2,000 mPa·s) should

be used.

LOCTITE retaining compounds secure bearings, bushes and cylindrical parts into housings or onto

shafts. They achieve maximum load transmission capability and uniform stress distribution and

eliminate fretting corrosion. Applied as a liquid, they form a 100% contact between mating metal

surfaces, eliminating the need for expensive replacement parts, time consuming machining or the

use of mechanical methods. LOCTITE retaining compounds fill the inner space between components

and cure to form a strong precision assembly.

LOCTITE retaining compounds are much superior to conventional assembly

methods

šPins, key/keyway assemblies; Have an uneven distribution of mass and an imbalance that can lead

to vibration at high speeds.

šSplines and serrations: They cause high stresses due to the “notch effect” that occurs in the area

of a key. High machining costs.

šClamp rings, press fits, shrink fits, and taper fits: They rely on friction alone to transmit torque,

therefore they are limited by material, surfaces and design. Close tolerances are needed to obtain

specific load capacities, leading to high production costs. Interference fitting creates stresses in the

components that can lead to failure, particularly when combined with operational stresses.

šWelding and soldering: Only compatible metals can be joined, the parts can be distorted by the

high temperatures required. Heating of the material can lead to residual stresses and structural

degradation. Disassembly can also be difficult or impossible.

šHigh-strength products can carry high loads

šFill all voids to prevent corrosion and fretting

š100% contact–load and stress is distributed evenly over the joint

šHigher load transmission and performance with existing design and geometry solutions

šEqual performance with lower interference/lighter construction

Advantages of LOCTITE retaining compounds as compared to conventional assembly methods

Advantages of LOCTITE retaining compounds in combination with shrink fits or press fits

Why use a LOCTITE retaining compound?

97001 / 98414

97009 / 97121 / 97201

Dispensing Equipment

Semi-Automatic Dispensing Equipment

LOCTITE97009 / 97121 / 97201

LOCTITE Semi-Automatic Dispensing Equipment combines a controller and reservoir into a single

unit for valve dispensing of many LOCTITE products. It provides digital timing control and an empty

and end-of-cycle signal. Pinch Valve are suitable for stationary or hand-held setup mode. The

reservoirs are large enough to accept 2kg bottles and units can be equipped with low level

sensing.

For information on semi- or fully automatic dispensing equipment, available valves, spare parts, accessories and dispensing tips, please

refer to pages152 – 163 or the LOCTITE Equipment Sourcebook.

Hand-Held Applicator

LOCTITE98414 Peristaltic Hand Pump, 50ml bottle

LOCTITE97001 Peristaltic Hand Pump, 250ml bottle

These hand-held applicators mount easily on any anaerobic LOCTITE50ml or 250ml bottle,

converting the bottle into a portable dispenser. They are designed to dispense at any angle in

drop sizes from 0.01 to 0.04ml, without leaks or product waste (suitable for viscosities up to

2,500mPa·s).

Components should be clean and free from contamination such as grease, oil, cutting fluids,

protective coatings, etc.

šDegrease, clean and dry surfaces prior to applying the retaining compound–use

LOCTITESF7063 (See Cleaning on page 110)

šIf the retaining compound is applied below 5°C, pre-treatment with Activator LOCTITESF 7240 or

LOCTITESF 7649 is advised (see Surface Preparation on page 133)

šThe cure speed of the retaining compound can be increased by use of Activator LOCTITESF 7649

or LOCTITESF 7240 (see Surface Preparation on page 133).

4. Cure Speed

Many production applications require

retaining compounds with fast cure speed

to optimise production rates. On the other

hand, some applications call for a slower

cure so that adjustments can be made after

the parts have been assembled. Our range

of LOCTITE retaining compounds offers a

wide choice of cure speed options.

3. Bond Strength

A high strength retaining compound is

recommended for applications that require a

permanent bond. If parts will need to be taken

apart for maintenance, it is better to use a

medium strength product because shear

strength is lower.

Surface Preparation

Bonding

Diametrical clearance Up to 0.5 mm Up to 0.1 mm

Strength required High Medium

Handling strength after115 min. 25 min.

Service temperature range -55°C to +150°C -55°C to +150°C

Pack size 50ml 10ml, 50ml, 250ml

Equipment2142240 97001, 98414

LOCTITE660

šIdeal for repairing worn coaxial

parts without remachining

šEnables re-use of worn

bearing seats, keys, splines

or tapers

šSuitable for retaining shims

P1 NSF Reg. No.: 123704

LOCTITE641

šIdeal for parts that need

subsequent dismantling, e.g.

retention of bearings onto

shafts and into housings

Retaining Compounds

Product Table

Yes

Solution

Is assembly badly worn?

1 At room temperature on steel joints.

2 For detailed information see page 152 – 163

* After heat cure +180°C for 30 min.

šDegrease, clean and dry surfaces prior to applying the retaining

compound–use LOCTITESF 7063 (See Cleaning on page 110)

šIf the retaining compound is applied below +5°C, pre-treatment

with LOCTITESF 7240 or LOCTITESF 7649 is advised (See Surface

Preparation on page 133)

šUse in conjunction with existing designs to increase their strength

Handy Hints

Gaps < 0.5mm

LOCTITE 660

(with activator LOCTITE SF 7240 or

LOCTITE SF 7649)

LOCTITE

641

Up to 0.2 mm Up to 0.25 mm Up to 0.15 mm Up to 0.15 mm

High High High High

80 min. 4 min. 10 min. 3 min.

-55°C to +230°C * -55°C to +180°C -55°C to +180°C -55°C to +200°C

250ml 10ml, 50ml, 250ml,1ltr, 2ltr 50ml, 250ml 10ml, 50ml, 250ml,1ltr, 2ltr

97001, 98414 97001, 97121, 97201, 98414 97001, 98414 97001, 97009, 97121, 97201,

98414

LOCTITE620

šHigh temperature resistance

šIdeal for retaining pins in

high temperature assemblies,

sleeves in pump housings and

bearings in auto transmissions

DVGW approval (EN 751-1):

NG-5146AR0622

LOCTITE638

šHigh temperature resistance

šBonds through contamination

including industrial oils

šHigh strength on all metals,

including passive substrates

(e.g. stainless steel)

šIdeal for shafts, gears, pulleys

and similar cylindrical parts

Approvals: P1NSFReg.No.

123010, DVGW (EN751-1):

NG5146AR0619, WRAS

(BS6920): 0511518

LOCTITE6300

šLeading in health and safety

šNo hazard symbols, risk or

safety phrases

š“White” Material Safety Data

Sheet (no entries in sections 2,

3, 15 and 16 of MSDS)

šGood thermal resistance

LOCTITE648

šHigh temperature resistance

šBonds through contamination

including industrial oils

šHigh strength on all metals,

including passive substrates

(e.g. stainless steel)

šIdeal for retaining of parts with

a clearance or interference fit

Approvals: P1NSFReg.No.:

148350, DVGW (EN751-1):

NG5146CO0236, WRAS

(BS6920): 0808532

Up to 180°C

Gap < 0.15mm

Up to 230°C

Gap < 0.25mm

Is disassembly required?

What service temperature is required?

Gaps < 0.25mm

LOCTITE

620

LOCTITE

638

LOCTITE

6300

LOCTITE

648

NEW

Bonding

Product Chemical

basis Colour Fluorescence

Service

temperature

range

Tensile shear

strength Thixotropy Viscosity

LOCTITE601

Methacrylate

Green Yes -55°C to +150°C > 15N/mm2No 100–150mPa·s

LOCTITE603 Green Yes -55°C to +150°C > 22.5N/mm2No 100–150mPa·s

LOCTITE620 Green No -55°C to

+230°C** > 24.1N/mm2Yes 5,000–12,000mPa·s

LOCTITE638 Green Yes -55°C to +180°C > 25N/mm2No 2,000–3,000mPa·s

LOCTITE640 Green Yes -55°C to +175°C 22N/mm2No 450–750mPa·s

LOCTITE641 Yellow No -55°C to +150°C > 6.5N/mm2No 400–800mPa·s

LOCTITE648 Green Yes -55°C to +180°C > 25N/mm2No 400–600mPa·s

LOCTITE649 Green Yes -55°C to +175°C > 15N/mm2No 550–950mPa·s

LOCTITE660 Silver No -55°C to +150°C > 17.2N/mm2Yes 150,000–350,000mPa·s

LOCTITE661 Amber No -55°C to +175°C > 15N/mm2No 400–600mPa·s

LOCTITE662 Amber No -55°C to +150°C > 25N/mm2No 1,750–3,250mPa·s

LOCTITE675 Green No -55°C to +150°C 20N/mm2No 100–150mPa·s

LOCTITE6300 Green Yes -55°C to +180°C > 15N/mm2No 250–550 mPa·s

LOCTITE121078 Green Yes -55°C to +175°C > 20N/mm2Yes 3,000–5,000mPa·s

NEW

Retaining Compounds

Product List

* In combination with activator

** After heat cure +180°C for 30 min.

Fixture time

onsteel

Maximum

diametrical

clearance

Pack sizes Comments

25 min. 0.1 mm 250ml High strength, low viscosity, small gaps

8 min. 0.1 mm 10ml, 50ml, 250ml, 1 ltr High strength, oil tolerant

80 min. 0.2 mm 250ml High strength, high temperature resistance

4 min. 0.25 mm 10ml, 50ml, 250ml,

1 ltr, 2 ltr High strength, high temperature resistance, oil tolerant

2 hr 0.1 mm 250ml High strength, good temperature resistance, slow curing

25 min. 0.1 mm 10ml, 50ml, 250ml Medium strength, if disassembly is required

3 min. 0.15 mm 10ml, 50ml, 250ml,

1 ltr, 2 ltr High strength, high temperature resistance, oil tolerant

10 min. 0.1 mm 250ml High strength, no acrylic acid

15 min. 0.5 mm* 50ml High strength, gap fill for repair

4 min. 0.15 mm 250ml High strength, low viscosity, also UV-curing

7 min. 0.25 mm Not available in the U.K. High strength, medium viscosity, also UV-curing

45 min. 0.1 mm 250ml High strength, slow curing

10 min. 0.15 mm 50ml, 250ml High strength, white MSDS, good temperature resistance

3 min. 0.25 mm 250ml, 1 ltr, 2 ltr High strength, good temperature resistance, high viscosity

Bonding

Instant Adhesives

From Small Size Parts to Structural Applications

Instant adhesives, or cyanoacrylates, cure very quickly when confined between surfaces. Surface

humidity on the substrates triggers the cure reaction, which moves from the substrate surfaces towards

the middle of the adhesive joint. Cyanoacrylates are typically chosen for bonding small to medium-size

parts to achieve extremely fast curing. Due to their limitedgap-filling capacity they require close-fitting

surfaces. Their adhesion to most substrates is excellent and the bonding strength in shear and tensile

mode is verygood. They should not be used on floatglass orglazed ceramics, but can be used onGRP.

Bonds continuously exposed to water need proper adhesive selection and ageing evaluation.

Why Use a LOCTITE Instant Adhesive?

Bonding Porous or

Acidic Substrates

These formulations are

specially tailored for porous and

acidic substrates, e.g. paper

or galvanised metals, to achieve

fast cure and fixturing.

Flexible Instant

Adhesives

Where bonded components are

subjected to bending loads, flexible

instant adhesives will reduce

localised stress concentrations or

encourage a more homogeneous

deformation.

Shock and Impact

Resistant

Elastomer-modified instant

adhesives achieve verygood shock

and impact resistance. In addition,

they offer improved thermal

performance and resistance on

metal bonds in humid environments.

Choosing the right

LOCTITE Instant

Adhesive

LOCTITE instant adhesives

come in a variety of types

optimised for specific

application requirements,

e.g. the parts to be bonded,

the loads to be resisted, the

joint geometry, the process

parameters etc.

The following explanations

should help you identify which

technology is best suited for

any particular application.

Advantages of LOCTITE Instant Adhesives

šClean and easy to apply

šVery fast positioning and fixturing of parts

šJoin a wide variety of dissimilar materials

šExcellent adhesion on a wide range of substrates, especially plastics and rubbers. Special formulations are available for bonding metals

or porous substrates. Primer LOCTITESF 770 is offered to improve adhesion on difficult-to-bond materials such as PP, PE, POM, PTFE or

silicone

šHigh strength on very small bond faces

šFree of solvents

šDo not require complex partgeometries, e.g. for snap-fits

The new hybrid technology of LOCTITE 4090 opens completely new application areas for cyanoacrylates in structural bonding – for the very first

time combining instant adhesive properties with more striking benefits. For optimal processing of structural parts, the fast fixture time and excellent

adhesion on various substrates have been enriched by:

š฀High moisture resistance

š฀Impact resistance

š฀Temperature resistance up to 150°C

š฀Gap filling up to 5mm

š฀UV resistance, allowing outdoor applications

Light Curing

Light curing formulations are

recommended for bonding clear

and transparent substrates with

a good aesthetic finish, or for

curing of excess fillets (see Light

Cure Adhesives on page 38).

Low Bloom, Low Odour,

Health and Safety

Specially formulated low-bloom

low odour instant adhesives are

recommended for cosmetically

sensitive applications. Additionally,

these products do not carry any

hazard symbol or Health & Safety

related risk phrases.

Gap Filling

Innovative, 2K technology provides

fast cure independent of฀gap. This

applies especially for assemblies

which are not a perfect fit, or where

excess adhesive may be present.

Structural

Innovative, hybrid technology

allows the combination of classic

cyanoacrylate benefits with

high temperature and moisture

resistance, impact resistance

and gap filling, allowing optimal

processing of structural parts, even

in outdoor environments.

NEW - LOCTITE 4090 - A New Generation of Hybrid Instant Adhesives for Structural Bonding

For information on dispensing equipment, see pages 152 – 163.

Correct surface preparation is a key factor in assuring the total success of any adhesive performance.

š฀The surfaces to be bonded should be clean, dry and free of฀grease. If necessary, clean the parts with

LOCTITE฀SF 7063 or LOCTITE฀SF 7070 and allow to dry (see Cleaning on page฀110)

š฀For faster fixture time, apply LOCTITE activator to one of the mating surfaces (see Surface Preparation on

page฀128)

š฀To improve adhesion to difficult-to-bond materials (PP, PE, PTFE etc.), coat these bond faces completely with

primer LOCTITE฀SF 770 (see Surface Preparation on page฀132)

Surface Preparation

Bonding

Fixture time 2฀–฀10฀sec. 3฀–฀10฀sec. 10฀–฀20฀sec. 20฀–฀50฀sec.

Viscosity 20 mPa·s 100 mPa·s 200 mPa·s 150 mPa·s

Colour Colourless Colourless Colourless Black

Service temperature

range -40°C to +120°C -40°C to +120°C -40°C to +100°C -40°C to +100°C

Pack sizes 20g, 50g, 500g, 2kg 3g, 20g, 50g, 500g 20g, 500g 20g, 500g

LOCTITE 406

š฀Rapid bonding of

plastics, rubbers,

including EPDM, and

elastomers

š฀ LOCTITE฀SF 770

Polyolefin primer

improves bonding

on difficult-to-bond

substrates

LOCTITE 401

š฀General purpose

š฀For acidic surfaces

such as chromated

or฀galvanised surfaces

š฀For porous substrates

such as wood, paper,

leather, cork and fabric

P1 NSF Reg. No.:

123011

LOCTITE 435

š฀High resistance to

impact and shock

loads, high peel

strength

š฀Bonding of plastics,

rubbers, metals,

porous and absorbent

substrates and acidic

surfaces

š฀Good resistance in

humid environments

LOCTITE 480

š฀For applications where

shock resistance is

required or shock or

peel loads are present

š฀Ideal for bonding metal

to metal, rubber or

magnets

š฀Good resistance in

humid environments

Instant Adhesives

Product Table

LOCTITE 406 LOCTITE

435

LOCTITE

401

LOCTITE

480

(with primer SF 770)

Solution

What type of materials are you bonding?

Impact resistantUniversal

Defined small gaps

< 0.15mm

“Difficult-to-bond”

rubbers or plastics,

e.g. PE, PP, PTFE,

silicones?

š฀In combination with

LOCTITE instant

adhesives: a) to

improve adhesion

of difficult-to-bond

materials, use primer

LOCTITE SF 770

b) to increase cure

speed, use activator

LOCTITE฀SF฀7458,

SF฀7452 or SF฀7457

(see Surface

Preparation on

page฀132)

š฀For difficult-to-bond

plastics (PE฀and฀PP)

see also

LOCTITE฀AA฀3038 on

page 61

Handy Hints

3฀–฀10฀sec. 5฀–฀10฀sec. 5฀–฀20฀sec. 90฀–฀120฀sec. 90฀–฀150฀sec.

400 mPa·s Gel 40 mPa·s Gel High-viscosity/Non-drip

Colourless Colourless Colourless Colourless Off-white to light yellow

-40°C to +80°C -40°C to +120°C -40°C to +80°C -40°C to +80°C -40°C to +150°C

20g, 500g 10g, 20g, 300g 20g, 50g, 500g 10g 50g

LOCTITE 4850

š฀For bonding materials

subjected to bending

or distortion, as well as

flexible components

š฀For porous and

absorbent substrates

and acidic surfaces

LOCTITE 454

š฀General-purpose฀gel

š฀Ideal use on vertical or

overhead surfaces

š฀Bonding paper, wood,

cork, foam, leather,

card, metals and

plastics

P1 NSF Reg. No.:

123009

LOCTITE 460

š฀For applications where

cosmetic appearance

and low bloom are

required

š฀For low odour during

use

š฀For porous substrates

such as wood, paper,

leather, cork and fabric

LOCTITE 3090

š฀For applications

with฀gaps up to 5mm

š฀For applications where

cosmetic appearance

and low bloom are

required

š฀For porous substrates

such as wood, paper,

leather, cork and fabric

LOCTITE 4090

š฀For structural

applications where

speed, gap filling and

high temperature

resistance are required

š฀For outdoor

applications and

environments where

excellent humidity

resistance is required

š฀For bonding materials

subjected to impact,

vibrations and shock

loads

LOCTITE

4850

LOCTITE

454

LOCTITE

460

LOCTITE

3090

LOCTITE

4090

All other materials (except glass)

Structural

applications /

Impact resistant

Bendable joints Gap filling

Low bloom, low

odour

Gel / Non-drip

Defined small gaps < 0.15mm Gaps up to 5mm

Bonding

Product Chemical

basis Viscosity Colour Fixture time

Substrates

Plastics /

Polyolefins Rubbers Metals

LOCTITE 382 Ethyl 5,000฀mPa·s Colourless transparent 20฀–฀40฀sec.

š฀฀฀š฀ š š

LOCTITE 401 Ethyl 100฀mPa·s Colourless transparent 3฀–฀10฀sec.

š฀฀฀š฀ š š

LOCTITE 403 Alkoxy ethyl 1,200฀mPa·s Colourless transparent 5฀–฀20฀sec.

š฀฀฀š฀ š š

LOCTITE 406 Ethyl 20฀mPa·s Colourless transparent 2฀–฀10฀sec.

š฀š฀฀฀š฀š฀ š฀š š

LOCTITE 407 Ethyl 30฀mPa·s Colourless transparent 5฀–฀20฀sec.

š฀฀฀š฀ š š฀š

LOCTITE 408 Alkoxy ethyl 5฀mPa·s Colourless transparent 5฀–฀10฀sec.

š฀฀฀š฀ š š

LOCTITE 409 Ethyl Gel Colourless transparent 20฀–฀60฀sec.

š฀฀฀š฀ š š

LOCTITE 410 Ethyl 3,000฀mPa·s Black 30฀–฀60฀sec.š฀฀฀š฀ š š

LOCTITE 414 Ethyl 90฀mPa·s Colourless transparent 2฀–฀10฀sec.

š฀฀฀š฀ š š

LOCTITE 415 Methyl 1,200฀mPa·s Colourless transparent 20฀–฀40฀sec.

š฀฀฀š฀ š š฀š

LOCTITE 416 Ethyl 1,200฀mPa·s Colourless transparent 20฀–฀40฀sec.

š฀฀฀š฀ š š

LOCTITE 420 Ethyl 2฀mPa·s Colourless transparent 5฀–฀20฀sec.

š฀š฀฀฀š฀ š š

LOCTITE 422 Ethyl 2,300฀mPa·s Colourless transparent 20฀–฀40฀sec.

š฀฀฀š฀ š š

LOCTITE 424 Ethyl 100฀mPa·s Colourless transparent 2฀–฀10฀sec.

š฀š฀฀฀š฀š฀ š฀š š

LOCTITE 431 Ethyl 1,000฀mPa·s Colourless transparent 5฀–฀10฀sec.

š฀฀฀š฀ š š

LOCTITE 435 Ethyl 200฀mPa·s Colourless transparent 10฀–฀20฀sec.

š฀š฀฀฀š฀ š฀š š฀š

LOCTITE 438 Ethyl 200฀mPa·s Black 10฀–฀20฀sec.š฀฀฀š฀ š š฀š

LOCTITE 454 Ethyl Gel Colourless transparent 5฀–฀10฀sec.

š฀฀฀š฀ š š

LOCTITE 460 Alkoxy ethyl 40฀mPa·s Colourless transparent 5฀–฀20฀sec.

š฀฀฀š฀ š š

LOCTITE 480 Ethyl 200฀mPa·s Black 20฀–฀50฀sec.š฀฀฀š฀ š฀š š฀š

LOCTITE 493 Methyl 3฀mPa·s Colourless transparent 10฀–฀30฀sec.

š฀฀฀š฀ š š฀š

LOCTITE 495 Ethyl 30฀mPa·s Colourless transparent 5฀–฀20฀sec.

š฀฀฀š฀ š š

LOCTITE 496 Methyl 125฀mPa·s Colourless transparent 10฀–฀30฀sec.

š฀฀฀š฀ š š฀š

LOCTITE 3090 Ethyl Gel Colourless transparent 90฀–฀150฀sec.

š฀฀฀š฀ š฀š š

LOCTITE 4090 Cyanoacrylate

-epoxy hybrid High Off-white to light yellow 180 sec. š฀š฀฀฀ş š š฀š

Instant Adhesives

Product List

* In combination with primer LOCTITE฀SF 770š฀6XLWHG฀IRUšš฀:HOO฀VXLWHG฀IRU฀

Service

temperature

range

Properties

Pack sizes Comments

Porous and / or

acidic surfaces

Low odour

/ cosmetic

appearance

Flexible / impact

resistance

-40°C to +80°C ş฀฀฀š 20g, 500g General purpose,฀gel

š฀š -40°C to +120°C 3g, 20g, 50g, 500g Universal, low viscosity

š฀š -40°C to +80°C š฀š฀฀฀š฀š 50g, 500g Low bloom, low odour, medium viscosity, Health and

Safety labelling free

-40°C to +120°C 20g, 50g, 500g, 2kg Plastics and rubber, low viscosity

-40°C to +100°C 50g High temperature, low viscosity

š฀š -40°C to +80°C š฀š฀฀฀š฀š 20g, 500g Low bloom, low odour, capillary, Health and Safety

labelling free

-40°C to +80°C 20g General purpose,฀gel

-40°C to +80°C š฀฀฀š฀š 20g Toughened, black, high viscosity

-40°C to +80°C 20g General purpose, high viscosity

-40°C to +80°C 20g, 50g, 500g Metals, high viscosity

-40°C to +80°C 20g, 50g, 500g General purpose, high viscosity

-40°C to +80°C 20g, 50g, 2kg General purpose, capillary

-40°C to +80°C 20g, 50g General purpose, high viscosity

-40°C to +80°C 20g, 500g Plastics and rubber, low viscosity

š฀š -40°C to +80°C 20g, 500g Universal, medium viscosity

š฀š -40°C to +100°C š฀฀฀š฀š 20g, 500g Toughened, clear

š฀š -40°C to +100°C š฀฀฀š฀š 20g Toughened, black, fast

š฀š -40°C to +120°C 10g, 20g, 300g Universal, gel

š฀š -40°C to +80°C š฀š฀฀฀š฀š 20g, 50g, 500g Low bloom, low odour, low viscosity, Health and

Safety labelling free

-40°C to +100°C š฀฀฀š฀š 20g, 500g Toughened, black, slow

-40°C to +80°C 50g Metals, capillary

-40°C to +120°C 20g, 50g, 100g, 500g General purpose, low viscosity

-40°C to +80°C 20g, 50g, 500g Metals, low viscosity

š฀š฀ -40°C to +80°C š฀฀฀š฀š 10g Gap filling, 2K, low bloom

–-40°C to +150°C š฀š฀฀฀š ş฀฀฀š฀š 50g Structural applications, high temperature and

moisture resistance, gap filling

Bonding

Product Chemical

basis Viscosity Colour Fixture time

Substrates

Plastics /

Polyolefins Rubbers Metals

LOCTITE 4011

Med Ethyl 100฀mPa·s Colourless transparent 3฀–฀10฀sec. š฀฀฀š฀ š š

LOCTITE 4014

Med Ethyl 2฀mPa·s Colourless transparent 10฀–฀30฀sec.

š฀฀฀š฀š฀ š š

LOCTITE 4031

Med Alkoxy ethyl 1,200฀mPa·s Colourless transparent 20฀–฀60฀sec.

š฀฀฀š฀ š š

LOCTITE 4061

Med Ethyl 20฀mPa·s Colourless transparent 2฀–฀10฀sec.

š฀š฀฀฀š฀š฀ š฀š š

LOCTITE 4062 Ethyl 2฀mPa·s Colourless transparent 2฀–฀5฀sec.

š฀š฀฀฀š฀š฀ š฀š š

LOCTITE 4204 Ethyl 4,000฀mPa·s Colourless transparent 10฀–฀30฀sec.

š฀฀฀š฀ š š฀š

LOCTITE 4601

Med Alkoxy ethyl 40฀mPa·s Colourless transparent 20฀–฀60฀sec.

š฀฀฀š฀ š š

LOCTITE 4850 Ethyl 400฀mPa·s Colourless transparent 3฀–฀10฀sec.

š฀š฀฀฀š฀ š฀š š

LOCTITE 4860 Ethyl 4,000฀mPa·s Colourless transparent 3฀–฀10฀sec.

š฀฀฀š฀ š š

Instant Adhesives

Product List

* In combination with primer LOCTITE฀SF 770š฀6XLWHG฀IRUšš฀:HOO฀VXLWHG฀IRU฀

LOCTITE instant adhesives are used for a wide variety of bonding applications. For some jobs it is sufficient to dispense the product manually from

bottles designed specifically for easy and accurate dispensing.

In other cases, however, more precise hand-held or stationary automated dispensing is required. LOCTITE dispensing equipment is designed to make

application and use of our products fast, precise, clean and economical:

Manual Hand-Held Applicator LOCTITE 96001

This standard LOCTITE hand gun enables manual application of LOCTITE 4090, as well as other products

provided in a 50ml syringe, with the mixing ratio of 1:1 or 2:1.

Volumetric Hand Pump LOCTITE 98810

This hand pump provides repeatable dispensing of cyanoacrylate adhesives. LOCTITE 20 gram bottles can be

directly inserted. The sealed bottle design greatly increases the product life of the adhesive in the bottle and

reduces waste. This volumetric hand pump has six pre-set shot size settings that can be changed by a simple

stroke adjustment mechanism in the range of 0.009 – 0.02 grams.

Dispensing Equipment

96001

98810

Light Cure Adhesives

For Fast Processing

In addition to their excellent bonding characteristics and transparency, light cure adhesives also

provide unique processing advantages and process cost reduction benefits. When exposed to

sufficient light of the appropriate wavelength, they cure very rapidly and allow fast production cycles,

in-line quality control and fast cycling to subsequent process steps.

LOCTITE light cure equipment is engineered to match the adhesives with respect to intensity and

radiation spectrum, and suits specific part size and manufacturing process requirements.

To ensure reliable curing, it is essential that the light reaches the adhesive. At least one of the bonded parts must be transparent to the curing

wavelength of the adhesive selected. For UV-stabilised plastics, for example, visible light cure adhesives should be selected.

Dual cure capability, triggered by heat or activator, or as moisture or anaerobic cure, can also be provided to cure adhesives in shaded areas. Dual

cure expands the benefits of light cure technology to non-transparent substrates and other application areas.

The targeted radiation wavelength is another key factor. Visible light offers a safer working environment. Light cure adhesives are designed to cure

solely with low-energy light in the visible spectrum. This eliminates the need for ventilation, reduces energy usage, and saves money due to fewer

replacement parts, as well as reduced maintenance and repair.

Advantages of LOCTITE Light Cure Adhesives

Why use a LOCTITE Light Cure Adhesive?

Choosing the Right LOCTITE Light Cure Adhesive

Quality assurance

š฀Product presence

monitoring by

fluorescence

š฀Fast-snap cure allows

100% in-line inspection

š฀Monitoring functions for

cure parameters

One part systems

š฀Automated accurate

dispensing

š฀No need to measure

or mix, no working life

concerns

š฀Solvent-free

Cure on demand

š฀Material remains liquid

until exposed to light

systems, then cures in

seconds

š฀Allows time to align

parts precisely prior to

cure

š฀Choice of cure system

determines cure time

High speed of cure

š฀Achieves high process

speeds for maximum

throughput

š฀Fast cycling to

subsequent process

steps

Optical clarity

š฀Ideal for bonding

clear and transparent

substrates with perfect

aesthetic finish

š฀Greatly expands the

design options

97152 / 97108 / 98009

97055

Surface Preparation

Correct surface preparation is a key factor in ensuring the total success of any adhesive performance.

š฀The surfaces to be bonded should be clean, dry and free of฀grease. If necessary, clean the parts with LOCTITE SF 7063 or LOCTITE SF 7070 and

allow to dry (see Cleaning on page 110)

š฀Light cure acrylics offer the most extensive variety of properties of all light cure chemistries.

A฀transparency equal to glass and clear plastics, as well as versatile adhesion characteristics are

among their most notable properties

š฀Light cure silicones, which cure into soft, flexible thermoset elastomers, are excellent for elastic

bonding, sealing and leak-proofing

š฀Light cure cyanoacrylates offer outstanding plastic bonding capabilities combined with rapid cure

at low-intensity light irradiation

š฀Light cure anaerobics show excellent metal-bonding capabilities and offer outstanding chemical

resistance combined with shadow cure

LOCTITE Light Cure Adhesive Technologies

For some jobs it is sufficient to dispense the product manually from the bottle onto the parts to be bonded. In other cases, however, more precise

hand-held or stationary automated dispensing equipment is required. LOCTITE dispensing equipment is specially designed to make application and

use of our products fast, precise, clean and economical:

Dispensing Equipment and Light Cure Systems

Semi-Automatic Dispensing System LOCTITE 97152 / 97108 / 98009

The system is suitable for dispensing dots or beads of low to medium-viscosity LOCTITE light cure

adhesives, and is designed for integration into automated assembly lines. The valve is of modular

design to facilitate field repairs. The reservoir holds up to 1 litre LOCTITE bottles. The controller

interfaces with a reservoir and dispense value to provide all the controls required for accurate and

repeatable dispensing.

Light Cure Systems

LOCTITE light cure systems are available for manual workstations as well as for production line

integration. Various bulb and LED technologies ensure the proper wavelength adapted to the

adhesive selected and the transparency of the parts to be bonded (for more details, see Light Cure

Equipment on page 160).

For information on semi- or fully automatic dispensing equipment, available valves, spare

parts, accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE

Equipment Sourcebook.

Last but not least, adhesive performance is an important factor to consider. LOCTITE light cure adhesives cover the broadest range of adhesive

technologies:

Bonding

Chemistry Acrylic Acrylic Acrylic Acrylic

Viscosity 100 mPa·s 1,100 mPa·s 6,000 mPa·s 300 mPa·s

Colour Clear Clear Clear Transparent, colourless

Fluorescence Yes No No Yes

Service temperature

range -40°C to +120°C -40°C to +130°C -40°C to +120°C -40°C to +130°C

Pack sizes 1฀ltr 25ml, 1฀ltr 25ml, 1฀ltr 25ml, 1฀ltr

LOCTITE AA 3081

š฀UV-light curing acrylic

š฀Low viscosity,

wicking฀grade for

post- assembly

applications

š฀For bonding฀glass,

plastics, metals, etc.

LOCTITE AA 3491

š฀UV-light curing acrylic

š฀Low yellowing in

sunlight environment

š฀For bonding฀glass,

plastics, metals etc.

LOCTITE AA 3494

š฀UV-light and/or visible

light curing acrylic

š฀Low yellowing in

sunlight environment

š฀For bonding฀glass,

plastics, metals etc.

LOCTITE AA 3922

š฀UV-light and/or visible

light curing acrylic

š฀Low yellowing in

sunlight environment

š฀For bonding plastics,

metals etc.

Solution

Is a shaded area created by a non-transparent substrate? Is a secondary cure needed for

shaded areas?

LOCTITE

AA 3081

LOCTITE

AA 3491

LOCTITE

AA 3494

LOCTITE

AA 3922

Are you bonding฀glass?

Glass and other substrates

Capillary Ultra clear Fast cure Low viscosity

High strength &

Light Cure Adhesives

Product Table

* For more products with a

secondary cure mechanism,

please see table on page 42

Acrylic Acrylic Acrylic Cyanoacrylate Silicone

5,500 mPa·s 15,000 mPa·s 5,000 mPa·s 20 mPa·s 5,000 mPa·s

Transparent, colourless Clear Transparent, yellow Transparent, pale฀green Translucent, slightly฀milky

Yes No Yes No No

-40°C to +150°C -40°C to +140°C -40°C to +100°C -40°C to +100°C -60°C to +180°C

25ml, 1฀ltr 25ml, 1฀ltr 1 ltr 28g 300ml

LOCTITE AA 3926

š฀UV-light and/or visible

light curing acrylic

š฀Low yellowing in

sunlight environment

š฀For bonding plastics,

metals etc.

LOCTITE AA 3525

š฀UV-light and/or visible

light curing acrylic

š฀Low yellowing in

sunlight environment

š฀For bonding plastics,

metals etc.

LOCTITE AA 3556

š฀Very fast light cure

acrylic

š฀Cures with UV-light

and visible light

š฀For bonding plastics,

metals etc.

LOCTITE 4304

š฀UV-light and/or

visible light curing

cyanoacrylate

š฀Cures in bond฀gaps by

surface humidity

š฀For bonding plastics,

metals, paper etc.

LOCTITE SI 5091

š฀UV-light curing silicone

with secondary RTV

cure

š฀For elastic sealing and

bonding applications

š฀Good adhesion on

metals,฀glass and most

plastics

LOCTITE

AA 3926

LOCTITE

AA 3525

LOCTITE

AA 3556

LOCTITE

4304

LOCTITE

SI 5091

Yes*

No฀glass

bendable / deformable

High viscosity Toughened

High strength

Very fast

High strength

Instant adhesive

Highly elastic

Silicone

Bonding

Light Cure Adhesives

Product List

* Cured with LOCTITE 97055, 100 mW/cm² at 365 nm

** Irradiated with 6 mW/cm² at 365 nm

Med = Certified according to ISO 10993 for medical device manufacturing

Product / grade Chemical

basis

Suitable

wavelengths

for cure

Secondary

cure

system

Viscosity

Service

temperature

range

Depth of

cure Colour Fluorescence

LOCTITE AA 322 Acrylic UV No 5,500฀mPa·s -40°C to +100°C 4฀mm

Transparent,

light amber No

LOCTITE AA 350 Acrylic UV No 4,500฀mPa·s -40°C to +120°C 4฀mm

Transparent,

light amber No

LOCTITE AA 352 Acrylic UV Activator

7075 15,000฀mPa·s -40°C to +150°C 4฀mm Transparent,

amber No

LOCTITE AA 3011

Med Acrylic UV No 110฀mPa·s -40°C to +100°C 4฀mmTransparent,

light amber No

LOCTITE AA 3081

Med Acrylic UV No 100฀mPa·s -40°C to +120°C 4฀mm Clear Yes

LOCTITE AA 3211

Med Acrylic UV/VIS No 10,000฀mPa·s

thixotropic -40°C to +140°C > 13฀mm Transparent,

amber No

LOCTITE AA 3301

Med Acrylic UV/VIS No 160฀mPa·s -40°C to +130°C > 13฀mm

Transparent,

colourless No

LOCTITE AA 3311

Med

Acrylic UV/VIS No 300฀mPa·s -40°C to +130°C > 13฀mm

Transparent,

colourless No

LOCTITE AA 3321

Med

LOCTITE AA 3106 Acrylic UV/VIS No 5,500฀mPa·s -40°C to +150°C > 13฀mm

Transparent,

light yellow No

LOCTITE AA 3341

Med Acrylic UV/VIS No 500฀mPa·s -40°C to +100°C > 13฀mm

Transparent,

light yellow Yes

LOCTITE AA 3345

Med Acrylic UV No 1,500฀mPa·s -40°C to +120°C 4฀mmTransparent,

light amber No

LOCTITE AA 3381

Med Acrylic UV No 5,100฀mPa·s -40°C to +130°C 4฀mmTranslucent,

colourless No

LOCTITE AA 3491 Acrylic UV No 1,100฀mPa·s -40°C to +130°C 4฀mm Clear No

LOCTITE AA 3494 Acrylic UV/VIS No 6,000฀mPa·s -40°C to +120°C > 13฀mm Clear No

LOCTITE AA 3525 Acrylic UV/VIS No 15,000฀mPa·s -40°C to +140°C > 13฀mm Clear Yes

šš฀:HOO฀VXLWHG฀IRU

š฀6XLWHG฀IRU

Tack-free time* Fixturing time** Shore hardness

Substrates

Pack sizes Comments

Glass Plastics Metals Ceramics

4฀sec. 10฀sec. D 68 š š฀š š š 250ml, 1฀ltr Fast surface cure

20฀sec. 15฀sec. D 70 š฀š š š฀š š 50ml, 250ml,

1 ltr

High humidity and chemical

resistance

17฀sec. 10฀sec. D 60 š฀š š฀š š฀š 50ml, 250ml,

1฀ltr

High humidity and chemical

resistance, toughened

8฀sec. 10฀sec. D 68 š฀š š š Not available in

the U.K. Fast surface cure

8฀sec. 10฀sec. D 74 š฀š š฀š š š 1 ltr Fast surface cure

> 30฀sec. 12฀sec. D 51 š š฀š š฀š š 25ml, 1฀ltr For stress-sensitive plastics

> 30฀sec. 12฀sec. D 69 š š฀š š฀š š 25ml For stress-sensitive plastics

> 30฀sec. 12฀sec. D 64 š š฀š š฀š š 25ml, 1฀ltr For stress-sensitive plastics

> 30฀sec. 12฀sec. D 53 š š฀š š฀š š 25ml, 1฀ltr For stress-sensitive plastics

15฀sec. 8฀sec. D 27 š฀š š š 25ml, 1 ltr Highly flexible, for soft PVC

30฀sec. 15฀sec. D 70 š฀š š š฀š š Not available in

the U.K.

High humidity and chemical

resistance

> 30฀sec. 30฀sec. A 72 š š฀š š š 25ml, 1฀ltr Highly flexible, high thermal cycle

resistance

15฀sec. 12฀sec. D 75 š฀š š฀š š฀š š 25ml, 1 ltr High transparency, low yellowing

> 30฀sec. 8฀sec. D 65 š฀š š฀š š฀š š 25ml, 1฀ltr High transparency, low yellowing

10฀sec. 5฀sec. D 60 š š฀š š฀š š 25ml, 1฀ltr High strength, toughened

Bonding

Light Cure Adhesives

Product List

* Cured with LOCTITE 97055, 100 mW/cm² at 365 nm

** Irradiated with 6 mW/cm² at 365 nm

Med = Certified according to ISO 10993 for medical device manufacturing

Product / grade Chemical

basis

Suitable

wavelengths

for cure

Secondary

cure

system

Viscosity

Service

temperature

range

Depth of

cure Colour Fluorescence

LOCTITE 4304

Med Cyano-

acrylate UV/VIS Surface

moisture 20฀mPa·s -40°C to +100°C > 13฀mm Transparent,

pale฀green No

LOCTITE 4305

Med Cyano-

acrylate UV/VIS Surface

moisture 900฀mPa·s -40°C to +100°C > 13฀mm Transparent,

pale฀green No

LOCTITE AA 3556

Med Acrylic UV/VIS No 5,000฀mPa·s -40°C to +100°C > 13฀mm

Transparent,

yellow Yes

LOCTITE AA 3921

Med Acrylic UV/VIS No 150฀mPa·s -40°C to +130°C > 13฀mm

Transparent,

colourless Yes

LOCTITE AA 3922

Med Acrylic UV/VIS No 300฀mPa·s -40°C to +130°C > 13฀mm

Transparent,

colourless Yes

LOCTITE AA 3926

Med Acrylic UV/VIS No 5,500฀mPa·s -40°C to +150°C > 13฀mm

Transparent,

colourless Yes

LOCTITE AA 3936

Med Acrylic UV/VIS No 11,000฀mPa·s -40°C to +140°C > 13฀mm

Transparent,

colourless Yes

LOCTITE AA 3972 Acrylic UV/VIS No 4,600฀mPa·s -40°C to +100°C > 13฀mm

Transparent,

light amber Yes

LOCTITE SI 5083 Silicone UV Atmospheric

moisture

Thixotropic

paste -60°C to +200°C 5฀mm Translucent,

slightly milky No

LOCTITE SI 5088 /

LOCTITE SI 5248

Med Silicone UV Atmospheric

moisture 65,000฀mPa·s -60°C to +200°C 1.5฀mm Translucent,

straw coloured No

LOCTITE SI 5091 Silicone UV Atmospheric

moisture 5,000฀mPa·s -60°C to +180°C 4฀mm Translucent,

slightly milky No

šš฀:HOO฀VXLWHG฀IRU

š฀6XLWHG฀IRU

Tack-free time* Fixturing time** Shore hardness

Substrates

Pack sizes Comments

Glass Plastics Metals Ceramics

< 5฀sec 2฀sec D 72 š฀š š š 28.3g High plastic adhesion, low- intensity

cure

< 5฀sec 2฀sec D 77 š฀š š š 28g, 454g High plastic adhesion, low-intensity

cure

10฀sec 5฀sec D 68 š฀š š š 1 ltr Fast cure, for coloured transparent

substrates

> 30฀sec 3฀sec D 67 š š฀š š š 25ml, 1฀ltr For stress-sensitive plastics

> 30฀sec 5฀sec D 66 š š฀š š š 25ml, 1฀ltr For stress-sensitive plastics

> 30฀sec 3฀sec D 57 š š฀š š š 25ml, 1฀ltr For stress-sensitive plastics

> 30฀sec 12฀sec D 55 š š฀š š š 25ml, 1฀ltr For stress-sensitive plastics

5฀sec 5฀sec D 68 š฀š š฀š 15 ltr Fast cure, high adhesion to soft PVC

20฀sec > 30฀sec A 55 š฀š ฀š š฀š š฀š 300ml, 18kg Highly flexible, acetoxy silicone

> 30฀sec > 30฀sec A 30 š฀š š š฀š š฀š Not available in

the U.K. Highly flexible, alkoxy silicone

30฀sec > 30฀sec A 34 š฀š š š฀š š฀š 300ml Highly flexible, acetoxy silicone

Bonding

Hotmelt Adhesives

Solutions for Fast Processing Applications

Advantages: Hotmelts in฀General Advantages: Polyamide Hotmelts (PA)

Advantages: Polyolefin Hotmelts (PO) Advantages: Polyurethane Hotmelts (PU)

Advantages: Pressure-Sensitive Hotmelts (PSA) Advantages: Ethylene Vinyl Acetate Hotmelts (EVA)

Hotmelt adhesives are available in solid form as฀granules, cubes or sticks. They are based on various

raw material฀groups, such as ethylene vinyl acetate copolymer (EVA), polyamide (PA), polyolefin

copolymer (PO).

Reactive hotmelt adhesives based on polyurethane (PU hotmelt) undergo an additional crosslinking

reaction after cooling.

š฀Hotmelts achieve rapid initial strength

š฀They are applied by means of special equipment or hot melt฀guns

Hotmelt adhesives were developed to bond a variety of substrates, including difficult-to-bond

plastics. These adhesives can handle today’s toughest applications in a broad range of industries.

Hotmelts are ideal for applications that require high-speed manufacturing, bonding versatility, very

large฀gap filling, fast฀green strength, and minimal shrinkage.

Hotmelt adhesives offer many benefits฀–฀from open times ranging from seconds to minutes,

eliminating the need for clamps or fixtures, to long-term durability and excellent resistance to

moisture, chemicals, oils, and temperature extremes.

Hotmelt products are solvent-free.

š฀High manufacturing speed (short setting time)

š฀Process can be easily automated

š฀Combination of adhesives and sealants

š฀Good resistance against oils

š฀High temperature resistance

š฀Good flexibility at lower temperatures

š฀Good adhesion to PP (without corona or similar฀pretreatment)

š฀Good chemical resistance against acids, alcohols

š฀Higher temperature resistance than EVA

š฀Low application temperature

š฀Long open time

š฀MicroEmission products available

š฀Permanently tacky

š฀Self-adhesive coating

š฀Coating and assembly can be separated

š฀Low viscosity

š฀Fast melting

š฀High application speed

Why use a Henkel Hotmelt Adhesive?

Temperature Resistance

Different hotmelt systems cover different service temperature ranges. Temperature resistance up

to +150°C can be achieved.

Adhesion to Different Substrates

There are hotmelt systems providing adhesion to polar and/or non-polar substrates. They will

bond different plastics, metals, wood and paper.

Chemical Resistance

Hotmelt systems also differ with respect to chemical resistance. Products are available for use in

contact with oils, cleaners and even battery acid.

Strengths

Thermoplastic hotmelts reach their final strength immediately after cooling. At elevated

temperatures they soften again. In addition, they can be used as resins in hotmelt moulding

processes. Polyurethane hotmelts are crosslinked with moisture to form a thermoset plastic that

cannot be melted and re-shaped after it is cured.

Product Safety of Reactive Hotmelts

TECHNOMELT PUR ME (MicroEmission) is a PU hotmelt adhesive innovation. These products do not need to be labelled as hazardous material.

They contain less than 0.1% of monomeric isocyanate. This is below the limit currently specified as harmful to human health under legislation of the

EU member states.

TECHNOMELT PUR ME is a new PU hotmelt adhesive product line.

Surfaces should be clean and free from฀grease. Corona or plasma pre-treatment will improve adhesion to plastic substrates. Metal substrates can be

preheated to improve adhesion.

Glue฀guns for processing sticks, cartridges or฀granules offer simple hand-held application

solutions. A wide range of different melting units are available for semi- or fully automated

production environments. Drum unloaders and adhesive extruders are recommended for very

high-volume applications. Roller coaters are suitable for applying hotmelt coatings.

Equipment cleaning

š฀PU and PO: TECHNOMELT PUR Cleaner (2, 3 or 4) for inside cleaning of equipment

š฀TECHNOMELT PA 62 for inside cleaning of equipment

š฀TECHNOMELT Cleaner Melt-O-Clean (PU, PO and PA) for cleaning machine surfaces, application

units and฀general machinery

Key factors to consider for choosing thr right product

Surface Preparation

Equipment

Bonding

TECHNOMELT PA 657 BLACKTECHNOMELT PA 6238

TECHNOMELT AS 5374

TECHNOMELT PS 8707

Density 1.0฀g/cm³ 0.98฀g/cm³ 0.98฀g/cm³ 0.95฀g/cm³

Softening temperature +105°C to +115°C +133°C to +145°C +150°C to +165°C +92°C to +104°C

Application temperature

range +150°C to +180°C +180°C to +220°C +180°C to +230°C +160°C to +200°C

Open time Pressure-sensitive Short Short Long

Melt viscosity at +130°C – – – –

Melt viscosity at +160°C – 21,000฀–฀33,000฀mPa·s – –

Melt viscosity at +180°C 3,200฀–฀4,800฀mPa·s 10,000฀–฀16,000฀mPa·s 8,600฀mPa·s 2,250฀–฀2,950฀mPa·s

Pack sizes Approx.฀15kg carton

(cushions) 20kg bag (granules) 20kg bag (granules) Approx.฀13.5฀kg carton

(cushions)

TECHNOMELT PS 8707

š฀Solvent-free

š฀Permanently tacky

š฀Good adhesion to a

variety of substrates

š฀Good temperature

resistance

TECHNOMELT PA 6238

š฀Solvent-free

š฀Good adhesion to

metals and plastics

š฀Suitable for plasticised

PVC

š฀Oil resistance

š฀Based on renewable

raw materials

TECHNOMELT

PA฀657฀BLACK

š฀Solvent-free

š฀Technomelt moulding

š฀Oil resistance

š฀High service

temperature

š฀Based on renewable

raw materials

TECHNOMELT AS 5374

š฀Solvent-free

š฀PP bonder

š฀Long open time

* MicroEmission (ME) contains less

than 0.1%฀isocyanate monomer and

reduces isocyanate vapours by up

to 90%.

Hotmelt Adhesives

Product Table

TECHNOMELT

PA 6238

TECHNOMELT

PA 657 BLACK

TECHNOMELT

AS 5374

TECHNOMELT

PS 8707

Solution

Chemical base

Thermoplastic setting

Rubber PolyolefinPolyamide

Primerless PP

adhesion

Low-pressure

moulding

Wide range of

adhesion

Pressure-sensitive

To improve adhesion on metal

substrates we recommend to

preheat surfaces. For further

information please refer to

the TDS.

Handy Hints

TECHNOMELT PUR 3460

TECHNOMELT PUR 4663TECHNOMELT PUR 4671 ME

TECHNOMELT AS 9268 H

TECHNOMELT AS 3113

1.0฀g/cm³ 1.0฀g/cm³ 1.15฀g/cm³ 1.13฀–฀1.23฀g/cm³ 1.18฀g/cm³

+99°C to +109°C +82°C to +90°C – – –

+160°C to +180°C +170°C to +190°C – +110°C to +140°C +100°C to +140°C

Very short Short Long 4฀–฀8 min. 1 min.

17,000฀–฀23,000฀mPa·s – 6,000 – 12,000฀mPa·s 6,000฀–฀12,000฀mPa·s 6,000฀–฀15,000฀mPa·s

6,600฀–฀8,800฀mPa·s 24,000฀–฀30,000฀mPa·s – – –

3,800฀–฀5,800฀mPa·s – – – –

25kg 10kg carton

(stick 11.3mm diameter) Not available in the U.K. 2kg candle, 20kg฀pail,

190kg฀drum

300g cartridge,

20kg pail

TECHNOMELT AS 3113

š฀Solvent-free

š฀BHT-free

š฀Low fogging

š฀Short setting time

š฀Low shrinkage on

cooling

TECHNOMELT

AS฀9268฀H

š฀Solvent-free

š฀Hotmelt sticks

š฀Wide range of

adhesion

š฀Short open time

š฀Good impact strength

TECHNOMELT

PUR฀4671฀ME

š฀Micro Emission

š฀Good water resistance

š฀Good adhesion on

steel and stainless

steel

TECHNOMELT฀PUR฀4663

š฀Solvent-free

š฀Long open time

š฀Low application

temperature

š฀High temperature

resistance

š฀Flame retardant

(IMO฀FTCP Part฀5)

TECHNOMELT฀PUR 3460

š฀Solvent-free

š฀Medium open time

š฀Low application

temperature

š฀High temperature

resistance

TECHNOMELT

AS 3113

TECHNOMELT

AS 9268 H

TECHNOMELT

PUR฀4671 ME

TECHNOMELT

PUR 4663

TECHNOMELT

PUR 3460

Chemical base

Thermoplastic setting + Chemical post cure

Ethylene vinyl acetate

Long open time

Standard

Short open time

MicroEmission

Multi-purposeSticksGranules Multi-purpose Fast-setting

Polyurethane

Bonding

Product Chemical basis Colour Density (approx.) Viscosity Open time

TECHNOMELT 8783 Pressure-sensitive Amber 1฀g/cm

325,000฀–฀45,000฀mPa·s

at฀+180°C Permanently tacky

TECHNOMELT AS 3113 Ethylene vinyl acetate White 1฀g/cm

33,800฀–฀5,800฀mPa·s

at฀+180°C Very short

TECHNOMELT AS 3188 Ethylene vinyl acetate White 1฀g/cm

3850฀–฀1,200฀mPa·s

at฀+160°C Short

TECHNOMELT AS 4203 Polyolefin Opaque 0.89฀g/cm

332,000฀–฀44,000฀mPa·s

at฀+180°C Short

TECHNOMELT AS 4209 Polyolefin Opaque 0.89฀g/cm

327,000฀–฀39,000฀mPa·s

at฀+180°C Short

TECHNOMELT AS 5374 Polyolefin Amber 0.95฀g/cm

32,250฀–฀2,950฀mPa·s

at฀+170°C Long

TECHNOMELT AS 9268 H Ethylene vinyl acetate White 1฀g/cm

324,000฀–฀30,000฀mPa·s

at฀+160°C Short

TECHNOMELT PA 652 Polyamide Amber 0.98฀g/cm

39,500฀mPa·s at +180°C Very short

TECHNOMELT

PA฀657฀BLACK Polyamide Black 0.98฀g/cm

38,600฀mPa·s at +180°C Very short

TECHNOMELT PA฀673 Polyamide Amber 0.98฀g/cm

33,000฀mPa·s at +210°C Very short

TECHNOMELT

PA฀678฀BLACK Polyamide Black 0.98฀g/cm

33,300฀mPa·s at +210°C Very short

TECHNOMELT

PA฀6208฀BLACK Polyamide Black 0.98฀g/cm

33,500฀mPa·s at +210°C Very short

TECHNOMELT PA 6238 Polyamide Amber 0.98฀g/cm

37,000฀mPa·s at +200°C Short

TECHNOMELT PS 8707 Pressure-sensitive Amber 1฀g/cm

33,200฀–฀4,800฀mPa·s at

+180°C Permanently tacky

TECHNOMELT PUR 3460 Polyurethane (reactive) Light ivory 1.18฀g/cm

37,000฀–฀13,000฀mPa·s

at฀+130°C Short

TECHNOMELT PUR 4661 Polyurethane (reactive) Yellowish 1.15฀g/cm

35,000฀–฀13,000฀mPa·s

at฀+130°C Long

TECHNOMELT PUR 4663 Polyurethane (reactive) Light ivory 1.13฀–฀1.23฀g/cm

36,000฀–฀12,000฀mPa·s

at฀+130°C Long

TECHNOMELT PUR 4665 ME Polyurethane (reactive) Yellowish 1.15฀g/cm

310,000฀mPa·s at +130°C Long

TECHNOMELT PUR 4671 ME Polyurethane (reactive) Light opaque 1.15฀g/cm

36,000฀–฀12,000฀mPa·s

at฀+130°C –

Hotmelt Adhesives

Product List

Softening point Application

temperature Pack sizes Comments

+132°C to +142°C +160°C to +180°C Not available in U.K. Pressure-sensitive adhesive, high temperature resistance

+99°C to +109°C +160°C to +180°C 25kg bag Filtration, pleat stabilisation, sealing

+100°C to +120°C +150°C to +180°C Not available in the U.K. Filtration, sealing

+160°C to +170°C +180°C to +200°C 20kg bag Filtration, high temperature resistance

+155°C to +165°C +180°C to +200°C 25kg bag Filtration, high temperature resistance

+99°C to +109°C +160°C to +200°C Approx. 13.5kg carton General assembly,฀good adhesion to polypropylene

+82°C to +90°C +170°C to +190°C 10kg carton

(stick 11.3฀mm diameter) Hotmelt sticks

+155°C +180°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+185°C +210°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+155°C +180°C to +230°C 20kg bag Wide range of adhesion

+139°C +180°C to +220°C 20kg bag Wide range of adhesion

+105°C to +115°C +150°C to +180°C Approx. 15kg carton Pressure-sensitive adhesive,฀good adhesion to rigid PVC

– +100°C to +140°C 300g cartridge, 20kg฀pail General assembly, short open time

– +110°C to +140°C Not available in the U.K. Good adhesion to metal

– +110°C to +140°C 2kg฀candle, 20kg฀pail, 190kg฀drum Panel bonding, long open time, IMO approval 653 part 5

– +130°C to +150°C Not available in U.K. Panel bonding, MicroEmission, long open time

+110°C to +140°C – Not available in U.K. Good adhesion to metal, white goods applications

Bonding

Solvent-Based / Water-Based Adhesives

Contact Adhesives with Good Initial Strength

Solvent-Based Adhesives

Solvent-based adhesives (polychloroprene) are formulated with different raw material฀groups including natural and synthetic rubbers and suitable

resin combinations (naphthas, ketones, esters or aromatics). Adhesive films are formed upon evaporation of the solvents. Assemblies may be made

by contact bonding (adhesive application to both surfaces) or wet bonding (applied to one of the bond faces).

Most the contact adhesives are based on polychloroprene rubber. They exhibit good initial strength and achieve high strengths on various substrates.

TEROSON SB 2444 can be applied by brush and spatula. It is used to bond rubber to different

surfaces e.g. metal, wood, and to itself. TEROSON SB 2444 offers high initial bond strength and

contactability. The bondline is flexible and provides good heat resistance.

TEROSON SB฀2140 is a solvent-based contact adhesive based on polychloroprene. The product

exhibits฀good high-temperature strength and the ability to bond various substrates to one

another. TEROSON SB฀2140 is suitable for spray application and is particularly effective when

bonds have to withstand temperatures up to 120°C.

AQUENCE FB 7088 is a water-based dispersion. It is used for bonding plasticised PVC films and

painted surfaces to paper and cardboard.฀It also exhibits good bonding properties on aluminium

coated PVDC-coated surfaces and polystyrene films.

AQUENCE฀ENV฀1626 is a water-based dispersion based on acrylic ester. It is a highly

concentrated, fast- setting dispersion adhesive and therefore suitable for high line speeds.

AQUENCE฀ENV฀1626 is a pressure-sensitive adhesive suitable for paper, fabric and plastics

films/sheets, for coating aluminium and plastic signboards, screens and indicating dials for the

electrical/recording industries, and for bonding aluminium foil to aluminium sheet.

Water-based or “dispersion” adhesives contain insoluble resins which are finely distributed as solid particles in water. These adhesives cure on

evaporation of the water. Crosslinking of the dispersed particles is achieved as a result of added mainly basic catalysts. This greatly improves the

resistance of the bonded joint to water and heat.

As a rule, dispersion adhesives do not contain solvents or other problematic chemicals, they are not harmful to the environment and are less critical

with regard to health and safety at work. Dispersion adhesives are applied by means of rollers or hand guns. The curing speed of the adhesives can

be accelerated through the application of heat and air ventilation.

Water-based products with improved bonding characteristics

TEROSON SB 2444

AQUENCE FB 7088

TEROSON SB฀2140

AQUENCE ENV฀1626

TEROSON SB 2444 AQUENCE ENV฀1626

AQUENCE FB฀7088

TEROSON SB฀2140

Chemical base Polychloroprene Polychloroprene Dispersion Acrylic dispersion

Solids contents Approx. 30% 15฀–฀18% 57฀–฀61% 65.5฀–฀68.5%

Viscosity Approx. 3,000 mPa·s Approx. 140฀–฀300 mPa·s 4,000฀–฀6,000 mPa·s 2,000฀–฀3,400 mPa·s

ph value – – 3฀–฀5 6฀–฀8

Service temperature

range -30°C to +90°C (100°C) -30°C to +120°C (130°C) – –

Usage 150฀–฀300฀g/m

2150฀–฀250฀g/m

2– –

Density Approx. 0.89฀g/cm

30.78฀–฀0.88฀g/cm

3– Approx. 1.0฀g/cm

Colour Beige Beige White White

Pack sizes 340g, 5kg Not available in U.K. Not available in U.K. 28kg

TEROSON SB 2444

š฀Good adhesion to

rubber

š฀High strength

š฀High contactability

TEROSON SB฀2140

š฀Good sprayability

š฀High temperature

resistance

AQUENCE FB฀7088

š฀Good adhesion to

plasticised PVC and

polystyrene foils

š฀Soft elastic dry film

AQUENCE ENV฀1626

š฀Good surface

tackiness

š฀High cohesion

Solvent-based

š฀To improve adhesion

on rubber, it’s

recommended to bond

on roughened surfaces.

Water-based

š฀Tools can be cleaned

with water.

Handy Hints

TEROSON

SB฀2444

TEROSON

SB฀2140

AQUENCE

FB฀7088

AQUENCE

ENV฀1626

High strength

Hand application Spray application Tack-free Pressure-sensitive

Water-based adhesiveSolvent-based adhesive

Solution

Bonding of insulating honeycombs

to฀ galvanised steel sheet Laminating of paper to polystyrene

Polystyrene foam

Bonding

Why use a Henkel adhesive for structural bonding?

The Henkel range of structural bonding products offers a wide choice of solutions to meet the

different requirements and conditions that apply to industrial design and construction.

Bonding

Adhesive bonding is a process in which two similar or dissimilar materials are solidly and

permanently assembled using an adhesive.

Adhesives build ”bridges“ between the surfaces of substrates to be joined.

To achieve the optimal bonding result, the following prerequisites must be met:

šCompatibility of the adhesive with the materials to be bonded

šCompatibility of the adhesive with the specified requirements

šCorrect application of the adhesive

For Demanding Requirements

Structural Bonding

More uniform stress distribution over the entire bond face

This has a very positive effect on the static and dynamic strength achieved. Where welding and riveting result in localised stress peaks,

adhesive bonding achieves uniform distribution and absorption of stress loads.

No change in surface and structure of the joined materials

Welding temperatures may change the structure and therefore the mechanical properties of materials. In addition, welding, riveting and bolting

all affect the visual appearance of the parts.

Weight saving

Adhesives are particularly popular for light-weight constructions, where thin-walled parts (wall thickness < 0.5mm) must be joined.

Sealed joints

Adhesives also act as sealants, preventing loss of pressure or liquids, blocking the penetration of condensation water and protecting against

corrosion.

Joining dissimilar materials and reducing the risk of corrosion

The adhesive forms an insulating film to prevent contact corrosion when different types of metals are joined. It also acts as an electrical and

thermal insulator.

Advantages of bonding compared to conventional joining methods

Structural Bonding – Epoxies

Product Table

General bonding Fast curing

High viscosity Flowable Clear

Description 2K Epoxy 2K Epoxy 2K Epoxy

Mix ratio by volume (A:B) 1:1 2:1 1:1

Mix ratio by weight (A:B) 100:70 100:46 1:1

Working life 45 min. 30 min. 7 min.

Fixture time 180 min. 210 min. 15 min.

Colour Grey Ultra clear Ultra clear

Viscosity 300 Pa·s 7 Pa·s 23 Pa·s

Shear strength (GBMS) 17 N/mm

223 N/mm

222 N/mm

Peel strength (GBMS) 2.7 N/mm 1.5 N/mm 3 N/mm

Service temperature range -55°C to +120°C -55°C to +150°C -55°C to +100°C

LOCTITE EA 3423

š฀Non-sag paste

š฀Medium working life

š฀Excellent chemical resistance

LOCTITE EA฀3423 is a general

purpose 2K epoxy adhesive,

suitable for gap filling and

vertical applications. Ideal for

bonding metal components.

LOCTITE EA 9483

š฀Flowable

š฀Ultra-clear

š฀Low moisture absorption

LOCTITE EA 9483 is a general

purpose 2K epoxy adhesive,

suitable for bonding and potting

where optical clarity and high

strength are required. Ideal for

bonding decorative panels and

displays.

LOCTITE EA 3430

š฀Medium viscosity

š฀Ultra-clear

š฀Toughened

š฀Water resistant

LOCTITE EA 3430 is a five

minute 2K epoxy adhesive

suitable for applications

requiring an optically clear bond

line. Ideal for bonding glass,

decorative panels and displays,

and general repair.

LOCTITE EA 3430LOCTITE EA 9483LOCTITE EA 3423Solution

What is your focus?

* Gel time at +120°C

** Cure time at +120°C or higher: see

technical data sheet

High technical performance

Toughened High temperature resistantFood approved

Food contact

2K Epoxy 2K Epoxy 1K Epoxy 2K Epoxy

2:1 2:1 – 2:1

100:46.5 100:50 – 100:50

110 min. 60 min. 5 min.* 3 hr

270 min. 180 min. 30 min.** 8 hr

Off-white Yellowish Grey Grey

8.7 Pa·s 35 Pa·s 45 Pa·s 12 Pa·s

24 N/mm

237 N/mm

246 N/mm

220 N/mm

0.4 N/mm 8 N/mm 9.5 N/mm –

-55°C to +120°C -55°C to +120°C -55°C to +200°C -55°C to +180°C

LOCTITE EA 9480

š฀Good chemical resistance

š฀Toughened

š฀Good adhesion on stainless

steel

LOCTITE EA 9480 is a food

approved 2K epoxy adhesive

suitable for bonding metals and

most plastic parts in and around

food processing areas.

KTW approval for potable

water, Fraunhofer approval for

incidental food contact

LOCTITE EA 9466

š฀Medium viscosity

š฀Low density – SG = 1.0

š฀High strength

LOCTITE EA 9466 is a toughened

2K epoxy adhesive suitable

for multi-purpose applications

requiring a long open time and

high bonding strength. Ideal for

a wide variety of substrates such

as metals, ceramics and most

plastics.

LOCTITE EA 9514

š฀Suitable for induction curing

š฀High shear and peel strength

š฀Excellent chemical resistance

š฀High temperature resistance

(+200°C)

LOCTITE

EA 9514 is a toughened

1K epoxy adhesive suitable for

gap filling and resistant to high

operating temperatures. Ideal for

applications requiring toughness

such as filter and magnet

bonding.

LOCTITE EA 9497

š฀Medium viscosity

š฀High thermal conductivity

š฀High compressive strength

š฀High temperature resistance

(+180°C)

LOCTITE EA฀9497 is a thermally

conductive 2K epoxy adhesive

for high temperature filling and

bonding applications. Ideal for

heat dissipation.

LOCTITE EA 9480 LOCTITE EA 9466 LOCTITE EA 9514 LOCTITE EA 9497

Bonding

Product Technology Colour mix Mixed

viscosity

Mix ratio by

volume Working life Fixture time

Service

temperature

range

LOCTITE

EA฀ Double฀ Bubble 2K Epoxy Clear 35 Pa·s 1:1 3 min. 5 min. -55°C to +100°C

LOCTITE EA 3032 2K Epoxy Grey 80 Pa·s 1:1 120 min. 480 min. -55°C to +80°C

LOCTITE EA 3421 2K Epoxy Clear amber 37 Pa·s 1:1 30 – 150 min. 240 min. -55°C to +120°C

LOCTITE EA 3423 2K Epoxy Grey 300 Pa·s 1:1 30 – 60 min. 180 min. -55°C to +120°C

LOCTITE EA 3425 2K Epoxy Yellow/white 1350 Pa·s 1:1 55 – 105 min. 240 min. -55°C to +120°

LOCTITE EA 3430 2K Epoxy Ultra-clear 23 Pa·s 1:1 5 – 10 min. 15 min. -55°C to +100°C

LOCTITE EA 3450 2K Epoxy Grey 35 Pa·s 1:1 4 – 6 min. 15 min. -55°C to +100°C

LOCTITE EA 3455 2K Epoxy Grey Pasty 1:1 40 min. 120 min. -55°C to +100°C

LOCTITE EA 4108 1K Epoxy Silver 170 Pa·s – – Heat curing -55°C to +180°C

LOCTITE EA 9250 2K Epoxy White 45 Pa·s 3:1 9 min. 12 min. -55°C to +150°C

LOCTITE EA 9450 2K Epoxy Translucent 200 Pa·s 1:1 2 – 7 min. 13 min. -55°C to +100°C

LOCTITE EA 9461 2K Epoxy Grey 72 Pa·s 1:1 40 min. 240 min. -55°C to +120°C

LOCTITE EA 9464 2K Epoxy Grey 96 Pa·s 1:1 10 – 20 min. 180 min. -55°C to +120°C

LOCTITE EA 9466 2K Epoxy Yellowish 35 Pa·s 2:1 60 min. 180 min. -55°C to +120°

LOCTITE EA 9480 2K Epoxy Off-white 8.7 Pa·s 2:1 110 – 190 min. 270 min. -55°C to +120°C

LOCTITE EA 9483 2K Epoxy Ultra-clear 7 Pa·s 2:1 25 – 60 min. 210 min. -55°C to +150°C

LOCTITE EA 9489 2K Epoxy Grey 45 Pa·s 1:1 60 – 120 min. 300 min. -55°C to +120°C

LOCTITE EA 9492 2K Epoxy White 30 Pa·s 2:1 15 min. 75 min. -55°C to +180°C

LOCTITE EA 9497 2K Epoxy Grey 12 Pa·s 2:1 165 – 255 min. 480 min. -55°C to +180°C

LOCTITE EA 9514 1K Epoxy Grey 45 Pa·s – – Heat curing -55°C to +200°C

TEROSON EP 5055 2K Epoxy Grey A: 145 Pa·s;

B: 75 Pa·s 1:1 75 min. 270 min. -55°C to +100°C

Structural Bonding – Epoxies

Product List

Tensile

strength Peel strength Pack sizes Comments

– – 3g For small and quick repairs, fast curing

– – Not available in the U.K. Multiple purpose bonder, suitable for contact with potable water (approved to the

Waters Byelaws Scheme)

28 N/mm

22 – 3 N/mm 50ml, 200ml, 1kg Structural adhesive, general purpose, long open time

24 N/mm

22 – 3 N/mm 50ml, 1kg Multiple purpose bonder, excellent for metals, good humidity resistance

27 N/mm

21.5 –

2.5฀ N/mm 50ml, 200ml Multiple purpose bonder, excellent for metals, for large surfaces, thixotropic

36 N/mm

23 N/mm 24ml, 50ml, 200ml Multiple purpose bonder, fast cure, ultra-clear

– – 25ml Structural adhesive, fast cure, ideal for metal repair

– – Not available in the U.K. Structural adhesive, fast cure, high viscosity

– – Not available in the U.K. Free flowing, high chemical resistance, looks like silver solder

– – Not available in the U.K. Thixotropic, high temperature resistance, good chemical resistance, cream coloured,

fast฀set

17 N/mm

20.6 N/mm 50ml, 200ml, 1kg Multiple purpose bonder, fast cure (5 min.), gap filling, translucent

30 N/mm

210 N/mm 50ml, 400ml, 20kg Structural adhesive, toughened, gap filling

– 7 – 10 N/mm 50ml, 400ml Structural adhesive, toughened, gap filling, fast cure

32 N/mm

28 N/mm 50ml, 400ml, 1kg Toughened multiple purpose bonder, high bond strength for all substrates

47 N/mm

20.4 N/mm 50ml, 400ml Multiple purpose bonder, approved for incidental food contact and potable water

47 N/mm

21.5 N/mm 50ml, 400ml, 1kg Multiple purpose bonder, ultra-clear, excellent for panels and displays

14 N/mm

22.2 N/mm 50ml Structural adhesive, general purpose, extended working life

31 N/mm

21.6 N/mm 50ml, 400ml High temperature resistance, high chemical resistance

52.6 N/mm

2– 50ml, 400ml High temperature resistance, thermally conductive, excellent for bonding metal

components (thixotropic)

44 N/mm

29.5 N/mm 300ml, 1kg High temperature resistance, heat resistant bonding, toughened, high mechanical

resistance

23 N/mm

24 N/mm 250ml Crash resistant structural bonder for car panels

Bonding

Structural Bonding – Acrylics

Product Table

No-mix

General purpose High temperature Glass bonding

Solution LOCTITE AA 3342 LOCTITE AA 3298

Activator 7388 7386 7386

Mix ratio by volume (A:B) – – –

Colour Pale yellow Yellow opaque Green-grey

Viscosity 67,500 mPa·s 90,000 mPa·s 29,000 mPa·s

Working life – – –

Fixture time 3 min. 1 – 1.5 min. 3 min.

Shear strength (GBMS) 15 – 30 N/mm

215 – 30 N/mm

226 – 32 N/mm

Service temperature (up to) +100°C +180°C +120°C

Pack sizes 1฀ltr, 5 ltr 300ml 300ml

LOCTITE AA 330

š฀General purpose product

š฀Good impact resistance

š฀Ideal for bonding dissimilar

substrates like PVC, phenolic

and acrylic compounds

š฀Use with activator

LOCTITE฀SF฀7386 or LOCTITE฀SF

7388

LOCTITE AA 3342

š฀High temperature resistance

š฀Good impact resistance

š฀Good humidity resistance

š฀Use with activator

LOCTITE฀SF฀7386

LOCTITE AA 3298

š฀Very good adhesion on glass

š฀High strength

š฀Good impact resistance

š฀Use with activator

LOCTITE฀SF฀7386

LOCTITE AA 330

Pre-mix

Magnet bonding General purpose Clear bond line Polyolefin bonder

LOCTITE AA 326 LOCTITE AA 3295 LOCTITE AA V5004 LOCTITE AA 3038

7649 – – –

– 1:1 1:1 1:10

Yellow to amber Green Pale mauve, clear Yellow

18,000 mPa·s 17,000 mPa·s 18,000 mPa·s 12,000 mPa·s

– 4 min. 0.5 min. 4 min.

3 min. 5 – 10 min. 3 min. > 40 min.

15 N/mm

225 N/mm

221 N/mm

213 N/mm

2 (PBT)

+120°C +120°C +80°C +100°C

50ml, 250ml 50ml, 600ml 50ml 50ml, 490ml, 15kg, 18kg

LOCTITE AA 326

š฀Product for magnet bonding

š฀Medium viscosity (thixotropic)

š฀Good adhesion to different types

of ferrite

š฀Use with activator

LOCTITE฀SF฀7649

LOCTITE AA 3295

š฀2K general purpose product

š฀Good impact resistance

š฀Bonding of metals, ceramics

and plastics

LOCTITE AA V5004

š฀Clear bond line after curing

š฀Fast curing

š฀Medium strength

š฀Good adhesion to metals and

plastics

LOCTITE AA 3038

š฀Very good adhesion to polyolefin

substrates (PP, PE)

š฀Good impact resistance

š฀Good adhesion to e-coated

metals

Bonding

Product Activator Mix ratio by

volume (A:B) Colour Viscosity Working life

LOCTITE AA 319 LOCTITE SF 7649 – Light amber 2,750฀mPa·s –

LOCTITE AA 326 LOCTITE SF 7649 – Yellow to amber 18,000฀mPa·s –

LOCTITE AA 329 LOCTITE SF 7386 – Light straw 26,500฀mPa·s –

LOCTITE AA 330 LOCTITE SF 7388 – Pale yellow 67,500฀mPa·s –

LOCTITE AA 366 LOCTITE SF 7649 – Yellow to amber 7,500฀mPa·s –

LOCTITE AA 3038 – 1:10 Yellow 12,000฀mPa·s 4 min.

LOCTITE AA 3295 – 1:1 Green 17,000฀mPa·s 4 min.

LOCTITE AA 3298 LOCTITE SF 7386 – Green-grey 29,000฀mPa·s –

LOCTITE AA 3342 LOCTITE SF 7386 – Yellow opaque 90,000฀mPa·s –

LOCTITE AA 3504 LOCTITE SF 7649 – Amber 1,050฀mPa·s –

LOCTITE AA V1315 – 1:1 Off-white Thixotropic –

LOCTITE AA V5004 – 1:1 Pale mauve, clear 18,000฀mPa·s 0.5 min.

Structural Bonding – Acrylics

Product List

Product Technology Viscosity Open time at

23°C, 50% RH Initial strength Curing time Tensile shear

strength

LOCTITE UR 7220

1K PU

5,500 – 10,500฀mPa·s 4 – 6 hr 6 – 10 hr 3 days > 6฀N/mm

LOCTITE UR 7221 5,500 – 10,500฀mPa·s 40 – 60 min. 2 – 4 hr 2 days > 6฀N/mm

LOCTITE UR 7225 5,500 – 10,500฀mPa·s 20 – 25 min. 50 – 70 min. 1 day > 6฀N/mm

LOCTITE UR 7228 5,500 – 10,500฀mPa·s 7 – 9 min. 10 – 15 min. 1 day > 6฀N/mm

LOCTITE UR 7388 3.000 – 5.000฀mPa·s 7 – 9 min. 10 – 15 min. 1 day > 6฀N/mm

LOCTITE UR 7396 2,000 – 4,000฀mPa·s 25 – 35 min. 60 – 90 min. 1 day > 7฀N/mm

LOCTITE UR 7398 3,000 – 6,000฀mPa·s 5 – 7 min. 7.5 – 9.5 min. 5 – 7 days > 4฀N/mm

TEROSON PU 8596 Pasty 25 min. 6 hr* 5 – 7 days

> 5฀N/mm

with฀5฀mm

layer

TEROSON PU 8597 HMLC Pasty 20 min. 1 hr / 4 hr* 5 – 7 days

> 5฀N/mm

with฀5฀mm

layer

TEROSON PU 8599 HMLC Pasty 15 min. 15 min.* 5 – 7 days

> 4฀N/mm

with฀5฀mm

layer

TEROSON PU 9097 PL HMLC Pasty 25 min. 1 hr* 5 – 7 days

> 5฀N/mm

with฀5฀mm

layer

Structural Bonding – Polyurethanes

Product List (1K)

* Drive away time

Cleaner:

LOCTITE SF 8040 (viscosity – 3 mPa·s) in 30kg pack. Rinsing and cleaning agent for 1K and

2K polyurethane adhesives / high dissolving capacity / low evaporation rate.

For further information, please refer to the TDS and MSDS.

Produkt Specifikationer

Mærke:	Loctite
Kategori:	Ikke kategoriseret
Model:	638

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