Whale UF2415B Manual

Whale Pumpe UF2415B

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INSTALLATION & USER INSTRUCTIONS

Thank you for purchasing this Whale® product.

For over 70 years Whale has led the way in the design and manufacture of freshwater, bilge and waste management systems including plumbing, taps, showers and

pumps, for low voltage applications. The company and its products have built a reputation for quality, reliability and innovation backed up by excellent customer service.

For information on our full product range visit: www.whalepumps.com

CONTENTS

1. Speciﬁ cation

2. Principles of Operation

3. To The Fitter & User

4. Application

5. Warnings

6. Parts List

7. Instructions for Installation

8. Maintenance

9. Trouble Shooting

10. Winterising

11. Service Support Details

12. EU Declaration of Conformity

13. Warranty

Model High Capacity Freshwater Kit

Product Codes UF2415B UF2425B UF3615B UF3625B

Accumulator Tank size 2 Ltrs (0.53 US Gals)

Open Flow Rate (per minute) 24 Ltrs (6.3 US Gals) 32 Ltrs (8.4 US Gals)

Voltage 12 V d.c. 24 V d.c. 12 V d.c. 24 V d.c.

Recommended Automotive Fuse Rating (per pump) 10A 5A 12A 8A

Cut Out Pressure Pump 1: 3.0 bar (45 psi); Pump 2: 2.0 bar (30 psi)

Cut In Pressure Pump 1: 2.0 bar (30 psi); Pump 2: 1.4 bar (20 psi)

Weight 8.7 kg (19 lbs) 9.8 kg (22 lbs)

Factory Pre-Charge Pressure 2.2 bar (32 psi)

Inlet and Outlet Size ¾” barb (19mm)

Materials in Contact with Liquid Glass Filled Polypropylene, Santoprene®, Nitrile®, Butyl, Stainless Steel, Brass

Maximum Outlets up to 6 up to 8

Maximum Lift 3 m (10 ft)

The Whale High Capacity Freshwater Kit is designed to provide freshwater in recreational vessels with up to 8 water outlets on board. The system consists of two

automatic pressure pumps, independently controlled by two external pressure switches. A primary pump provides smooth consistent ﬂ ow on activation. When a higher

ﬂ ow rate is required, the secondary pump will automatically activate to provide the additional capacity, and turn oﬀ when no longer required. The 2 litre pressurised

accumulator tank ensures a smooth transition between single and dual pump activation, and helps to prevent water hammer.

Read the following carefully before installation

WARNING: Please note that incorrect installation may invalidate warranty.

To the Fitter:

Check that the product is suitable for the intended application, follow these installation instructions and ensure all relevant personnel read the points listed below. Also

ensure that these operating instructions are passed on to the end user.

The manufacturer cannot be held responsible for claims arising from incorrect installation,

unauthorised modiﬁ cation or misuse of the product.

To the User:

Read the following instructions carefully.

This kit is designed for installation in recreational vessels, only for freshwater use, with 12 V d.c. or 24 V d.c. electrical supply only.

• The High Capacity Freshwater Kit is designed to deliver freshwater in leisure boats and personal watercraft. Your warranty may be invalidated if the product is used

in other applications or outside the remit of the standards quoted on the packaging and product literature. If used for a diﬀ erent application, it is the user’s

responsibility to ensure the unit is suitable for the intended use and the materials are fully compatible with the liquids to be used.

• With all applications, it is important that a system of safe working practice is applied to installation, use and maintenance. Ensure the electric supply is turned oﬀ and

water system is drained before installation.

High Capacity Freshwater Kit

UF2415B / UF2425B / UF3615B / UF3625B

1. SPECIFICATION

2. PRINCIPLES OF OPERATION

3. TO THE FITTER & USER

4. APPLICATION

5. WARNINGS

FIGURES

Fig. 1A Product Components View 1

Fig. 1B Product Components View 2

Fig. 2 Typical Installation in Marine System

Fig. 3 Overall Dimensions

Fig. 4 Securing Kit

Fig. 5A Inlet Attachment

Fig. 5B Outlet Attachment

Fig. 5C Attaching Freshwater System Plumbing

Fig. 6 Wiring Diagram

Fig. 7 Valve Location For Annual Check

• WARNING: Fire hazard. Wiring must comply with the applicable electrical standards and include a properly rated fuse or circuit breaker. Improper wiring can cause a

ﬁ re resulting in injury or death. Switch oﬀ the power while making connections.

• Suggested wiring information is for guidance only. For full information, please refer to relevant ISO standards and regulations for marine applications.

• Do not screw directly to the hull – MUST be mounted on a bulkhead or an additional board.

• A Whale® strainer is ﬁ tted on the inlet of each pump to prevent dirt/debris entering the pump. They must not be removed.

Contact Whale Support Tel: +44 (0)28 9127 0531 or email info@whalepumps.com for speciﬁ c advice on your installation.

QTY: 1 Pre-assembled Frame

QTY: 2 Freshwater Pressure Pump

QTY: 2 Whale® Strainer

QTY: 1 2 ltr Accumulator Tank

QTY: 2 External Pressure Switch

QTY: 1 Pre-assembled Plumbing

Figure 1a Product Components View 1 Figure 1b Product Components View 2

The High Capacity Freshwater Kit is designed for freshwater use in recreational vessels, typical installation is shown in Figure 2.

Figure 2 Typical Installation in Marine System (illustration for guidance purposes only)

Overall dimensions of the High Capacity Freshwater Kit are shown in Figure 3. The High Capacity Freshwater Kit uses ¾” (19mm) barb connections on the inlet and

outlet (Figure 5a, 5b and 5c). The outlet should be connected into the freshwater system at a central location.

Mounting Instructions

Step 1 Locate in a dry position with adequate ventilation and no more than 3m (9ft) above the water tank. In normal use, ensure the kit cannot be submerged in water.

Step 2 Ensure the kit is mounted free of obstacles and is accessible for maintenance.

Step 3 Use stainless steel screws and washers to secure the kit to a solid surface. Four screws and washers can be used through the centre of the feet (see Fig. 4a), or

8 screws and washers as shown in Fig 4b.

DO NOT screw directly to the hull – MUST be mounted to a bulkhead or additional board.

6. PARTS

7. INSTRUCTIONS FOR INSTALLATION

3/4” (19mm) barb outlet

3/4” (19mm) reinforced hose

Inlet Strainers

Primary pump electrical connections

Secondary pump electrical connections

2 Ltr Accumulator Tank

Primary pump

Secondary pump