Uncrating & Inspecting the Equipment 1
Safety Precautions 2
Gas/Combustion Precautions 2
Pressure Testing Precaustions on Gas Units 2
Positioning Precautions 2
Electrical Precautions 3
General Use Precautions 3
Warning & Operating Plates 3
Product Improvements 3
Section I: Installation 4
Positioning the Unit 4
Fig. 1.1 Minimum Clearances 4
Draft Hood Installation 4
Leveling and Securing the Unit 4
Electrical Connection 5
Gas Connection 5
Fig. 1.2 Configuration of Gas Connection 5
Checking for Gas Leaks 6
Gas Control - Pressure Verification 6
Fig. 1.3 Pressure Regulator Specification Pressures 6
How to check inlet pressure - with other equipment on
the same line - turned on and turned off 6
Fig. 1.4 Inlet Pressure Tap 7
How to check outlet pressure - with other equipment on
the same line - turned on and turned off 7
Fig. 1.5 Outlet Pressure Tap 7
Completing the “Installation Checklist” 7
Section II: Startup & Operation 8
Initial Cleaning 8
Removing & Cleaning the Draw-off Valve 8
Control Functions 9
Fig. 2.1 Control Panel Features 9
Summary of Control Functions 9
Shutting Down the Unit 10
How to Start Cooking 10
Section III: Service and Maintenance 11
Servicing 11
Replacing Primary ermostat 11
Replacing Ignition System Control 12
Replacing the Gas Burner or Burner Orifices 13
Replacing the Pilot/Igniter Assembly 13
Actuator Maintenance Adjustment 14
Actuator Tension Adjustment 14
Actuator - Repacking with Grease 14
Actuator Replacement 14
Fig. 3.1: Actuator Components & Assembly 15
Fig. 3.2: Removing/Installing Actuators 15
Gas Control System 16
Maintenance of the Gas Control System 16
Control Knob Settings 16
Frequency of Maintenance Required 16
Fig. 3.3: SV9501/9502 Gas Control 16
When to Replace the Gas Control 16
Adjusting the Pilot Flame 16
Fig. 3.4: Pilot System for the SV9501/9502 Smartvalve Gas
Control 16
Identifying Unsatisfactory Pilot Flames 17
Fig. 3.5: Examples of Problem Pilot Flames 17
Filling Steam Jacket 17
Safety Relief Valve 18
Installation Instructions 18
Operating Instructions 18
Maintenance and Testing 18
Section IV: Caring for Stainless Steel 19
Sanitizing 19
Section V: Troubleshooting 21
Troubleshooting - General Problems 21
Troubleshooting - SV9501/9502 Gas Control System 21
Fig. 5.1: e SV9501/9502 Smartvalve 21
Troubleshooting Chart 21
Fig. 5.2: e SV9501/9502 Smartvalve Troubleshooting
Sequence 22
Checking the Grounding 22
Checking the Ignition Cable 22
Checking and adjusting Gas Input and Burner Ignition 22
Section VI: Parts List 23
General Parts List 23
Actuator Parts List & Assembly 24
Fig. 6.1: Actuator Assembly Diagram 24
Compression Draw-off Parts List & Assembly 25
Fig. 6.2: Compression Draw-off Assembly Diagram 25
For Your Use & Review 26
Installation Checklist 26
Maintenance & Service Log 27
Wiring Diagrams 28
120V/1Phase 28
240V/1Phase 29
120V/1Phase (Tilting Gas Units Only) 30
Product Warranty
31
