Chamberlain 6608CD Manual


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Side 1/4
Eight-Foot Chain Rail Extension Kit
Model 6608CD
BEFORE YOU BEGIN:
If you have a completely installed garage door opener, the rail/opener
assembly must be taken down.
The garage door opener support brackets will require repositioning and
the addition of an extra bracket for stability due to increased rail length.
• UP and DOWN travel limits must be readjusted after installation.
CARTON INVENTORY:
Front Rail Section
Support Bracket and Fastening Hardware
Chain Extension Piece
Emergency Release Rope
Master Link
To prevent possible SERIOUS INJURY or DEATH:
Disconnect ALL electric and battery power BEFORE performing ANY
service or maintenance.
The garage door MUST be in the fully closed position during
installation.
WARNING: This product can expose you to chemicals including
lead, which are known to the State of California to cause
cancer or birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov
IF THIS IS AN EXISTING INSTALLATION:
1. Pull down on the emergency release handle, then disconnect the
trolley from the door arm.
2. Disconnect the rail/opener assembly from the header bracket and
support brackets, and place it on the floor.
3. Remove the outer nut from the trolley shaft and set aside (Figure 3).
4. Disconnect the chain from the trolley and trolley threaded shaft. Save
the master link assemblies for reinstallation.
NOTE: To disconnect the master link, press on the open end of the clip.
5. Set the chain aside as it will be used to complete the extension kit.
Make sure it does not get twisted.
6. Remove idler pulley assembly and set aside (Figure 4).
7. Disconnect the front rail section by using a screwdriver tip to pry up
the outer tab on each side of the rail (Figure 5). Discard the front rail.
8. Align the replacement front rail section with the existing rail making
sure the rail tab is facing up. Slide the front rail onto the existing rail;
tabs along the side will lock into place (Figure 6).
IF THIS IS A NEW INSTALLATION:
1. Replace the emergency release rope packaged with your garage door
opener with the longer emergency release rope included in this kit.
2. Use the front rail section included in this kit in place of the front rail
section packaged with your garage door opener (Figure 1).
3. Connect the chain extension piece to the full chain packaged with
your garage door opener using the master links (Figure 2).
4. Refer to Assembly Step 1 in your owner’s manual to complete the
assembly, installation and adjustment of your garage door opener.
When instructed, connect the trolley threaded shaft to the end of the
chain extension piece.
NOTE: After hanging the opener, add the additional support bracket for
stability. See Add An Additional Support Bracket on reverse side.
Rail Tab
Trolley
Threaded
Shaft
Outer Nut
Replacement
Front Rail Section
Existing Front Rail Section
Idler Pulley
Master Link
Master Link
Trolley
Chain extension piece
included in kit
Full chain packaged with
garage door opener
Trolley threaded shaft packaged
with garage door opener
Master linkMaster link
Rail sections packaged with
garage door opener
Front rail section
included in extension kit
Figure 1
Figure 2
Figure 3 Figure 4 Figure 5
Figure 6
To avoid possible SERIOUS INJURY from a falling garage door opener,
fasten it SECURELY to structural supports of the garage. Concrete
anchors MUST be used if installing any brackets into masonry.
ADD AN ADDITIONAL SUPPORT BRACKET:
Cut the enclosed support bracket to fit across the installed support
brackets. Fasten the cross brace to the top and bottom hole of the support
brackets using 5/16" -18x7/8" hex bolts, 5/16" lock washers and 5/16" -18
nuts.
Lock Washer 5/16"
Nut 5/16"-18
Lock Washer 5/16"
Nut 5/16"-18
Hex Bolt 5/16"-18x7/8"
Support Bracket REPLACEMENT PARTS
Part No. Description
041B1986-08 Eight-Foot Chain
41A3021 Emergency Release Rope
4A1008 Master Links (2)
www.chamberlain.com
IF THIS IS AN EXISTING INSTALLATION (CONTINUED):
9. Install idler pulley assembly (Figure 7).
10. As a temporary stop, insert a screwdriver into the hole near the rail
tab. Slide the trolley to this point.
11. Use a flathead screwdriver to lift the rail tab until the tab is vertical (90°)
(Figure 8).
12. Pull the chain around the idler pulley. Connect the chain to the
retaining slot on the trolley with master link, as shown.
13. With the trolley against the screwdriver, pull the chain along the rail
toward the motor unit around the sprocket to the trolley assembly. The
sprocket teeth must engage the chain (Figure 9).
14. Connect the chain extension piece to the full chain with the master link.
15. Check to make sure the chain is not twisted, then connect it to the
threaded shaft with master link.
16. Insert the trolley threaded shaft through the hole in the trolley. Be sure
the chain is not twisted. Loosely thread the outer nut onto the trolley
threaded shaft. Remove the screwdriver.
17. Tighten the outer nut until the chain is approximately 1/4" (6 mm)
above the base of the rail at it's midpoint. Tighten the inner nut to
secure the adjustment (Figure 10).
18. Replace the old emergency release rope with the new, longer
replacement rope using overhand knots.
19. Refer to Installation Step 5 in your owner’s manual to complete the
re-installation and adjustment of your garage door opener. NOTE: After
hanging the opener, add the additional support bracket for stability.
See Add An Additional Support Bracket below.
20. Reconnect door control and sensor wires.
21. Reconnect power.
22. Program travel limits and test the safety reversal system according to
the owner's manual.
Trolley
Threaded
Shaft
Outer Nut
Retaining Slot
Chain Extension
Piece
Idler Pulley
Master Link
Master Link
Trolley
Rail Tab
Master Link
Inner nut
Mid length of RailBase of Rail
Chain
1/4" (6 mm)
Figure 7
Figure 9
Figure 10
Figure 8


Produkt Specifikationer

Mærke: Chamberlain
Kategori: Ikke kategoriseret
Model: 6608CD

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