GYS pot 100 R.X Manual

GYS Ikke kategoriseret pot 100 R.X

Læs gratis den danske manual til GYS pot 100 R.X (30 sider) i kategorien Ikke kategoriseret. Denne vejledning er vurderet som hjælpsom af 16 personer og har en gennemsnitlig bedømmelse på 4.9 stjerner ud af 8.5 anmeldelser. Har du et spørgsmål om GYS pot 100 R.X, eller vil du spørge andre brugere om produktet?

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USER MANUAL V1
TABLE OF CONTENTS
1 - PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS .................................... 2
2 - DESCRIPTION ................................................................................................................................. 3
- Front panel ........................................................................................................................................ 3
- Rear panel ......................................................................................................................................... 3
- Clamps .............................................................................................................................................. 3
3 - INSTALLATION ................................................................................................................................ 4
4 –EQUIPMENT OPERATION.................................................................................................................. 5
- Key definition ..................................................................................................................................... 5
- Use of the C clamp ............................................................................................................................. 6-7
- Use of the X clamp ............................................................................................................................ 8-9
- Use of the single sided gun ................................................................................................................. 10
- Error management ............................................................................................................................. 11
- Welding spots counter ........................................................................................................................ 12
- Recording features (identification mode – user’s parameters) ............................................................... 13-14
- SD memory card ................................................................................................................................ 15
- GYSPOT software on PC ..................................................................................................................... 15-16
5 - PRECAUTIONS AND SERVICING ....................................................................................................... 17
- Relacement of caps/electrodes ............................................................................................................ 17
- Cleaning or replacement of welding tools ............................................................................................. 17
- purge of th epneumatic filter ............................................................................................................... 17
- maintenance of the generator ............................................................................................................. 17
- Replacement and adjustment of X arms............................................................................................... 18
- Replacement and adjustment of C arms .............................................................................................. 19
6 – ASSEMBLY INSTRUCTIONS .............................................................................................................. 20-21
7 – TECHNICAL CHARACTERISTICS ....................................................................................................... 22
8 - ANOMALIES / CAUSES / REMEDIES .................................................................................................. 23
9 - ICONS ............................................................................................................................................ 24
10 – DECLARATION OF CONFORMITY ................................................................................................... 24
11 – WARRANTY .................................................................................................................................. 25
12 – CIRCUIT DIAGRAM ........................................................................................................................ 26-27
73502 18/05/2020_V5
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2
Thank you for yourpurchase! Before installing and using the product or before maintenance, please read the following safety recommendations to
avoid accidents and damage.
GYS cannot be held responsible for damages to persons or belongings following the use of the machine in the following circumstances:
- Modification or disabling of safety elements,
- Non-respect of the recommendations written in the user manual,
- Modification of the characteristics of the product,
- Use of accessories other than the GYS accessories, or accessories not adapted to the machine
- Non-respect of the regulations and particular dispositions in the country where the machine is installed.
1- PRESENTATION, SAFETY RECOMMENDATIONS AND GENERAL PRECAUTIONS
This product has been designed to carry out the following operations in car body workshops:
- Spot welding on metal sheets with a pneumatic clamp,
- Welding of metal sheets with a single sided gun,
- Welding of nails, rivets, washers and studs,
- Repair of bumps and impacts (impacts of hail with the option « quick repair”).
GENERALITIES
1. The operators must have completed appropriate training.
2. The repair and maintenance operations can only be performed by qualified personnel.
3. The operator is responsible for observing the car manufacturer’s recommendations, regarding the protection of the car electrical and electronic
equipments (car computer, car radio, alarm, air bag, etc…).
4. Before any repair or maintenance operation, the compressed air supply must be disconnected and depressurized.
5. The electrodes, arms, as well as the other secondary conductors can reach a very high temperature and remain hot long after having stopped
the machine. Pay particular attention to the risks of serious burns.
6. It is necessary to make a regular preventive maintenance on the machine.
MAINS SUPPLY
1. Check whether the unit is correctly connected to the earth and that the connection to the earth is in good condition.
2. Check whether the workbench is connected to the earth coupler.
3. Make sure that the operator has no contact with the metal parts to be welded, when wearing wet. Protective clothing must always be worn.
4. Avoid being in contact with the welded item.
5. Do not make any spot welding operations in very wet areas or on a wet floor.
6. Do not weld with damaged cables, always ensure that cables are in good condition. And the connections are good.
7. Before performing any maintenance operation, switch off and unplug the unit from the mains.
EYE AND BODY PROTECTION
1. During the welding process, the operator must protect himself from sparks with appropriate clothes: leather gloves, welding aprons, safety
shoes, welding helmets or glasses for filtering radiations and projections. Similarly, during grinding or hammering operations, the operator must
wear eye protection.
2. The clamping force can reach 550 daN. Keep body away from the mobile elements of the clamp to avoid any risk of squeezing, of fingers in
particular.
3. Do not wear rings, watches, or jewellery, which are current conductors and can cause serious burns.
4. All the protection boards must be in good condition and remain in place.
Never look at a welding arc without any eye protection. Protect the environment near the product against projections and reflections.
FIRE
1. Make sure that the sparks will not cause fire, especially near flammable material.
2. Check that fire extinguishers are near the operator.
3. Use the product in a room with extractor fans
4. Do not weld on combustible or flammable material or lubricant containers (even empty) 5. Do not weld in an atmosphere containing flammable
gas or fuel fumes.
ELECTRO-MAGNETIC COMPATIBILITY
Near the spot-welding machine, check whether:
- there are no other power supply cable, no control lines, no telephone cables, no radio or TV reception appliances, no watches, no mobile phones,
no magnetic cards, no computers nor any other electronic appliance.
- there are, in the surroundings, no persons using active medical appliances (pacemakers, acoustic prosthetics).
Provide extra protection if products are to be used in the vicinity of the machine.
In order to protect the electronic control units on the vehicles, it is recommended to:
- disconnect the battery of the vehicle.
- disconnect the airbag control unit.
- disconnect, and even remove, the electronic control units if they are in the immediate vicinity of the welding area.
This product is designed to be used in an industrial or professional environment, as defined in the CISPR11 publication. In a different environment,
it might be difficult to ensure electromagnetic compatibility.

Produkt Specifikationer

Mærke: GYS
Kategori: Ikke kategoriseret
Model: pot 100 R.X

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