Harley Davidson J00839 (2001) Manual

Harley Davidson Motor J00839 (2001)

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INSTRUCTIONS

-J00839

REV. 7-3-01

SADDLEBAG SUPPORT KIT

General

This kit is designed for installation on all 1991 and later FXD

Dyna Glide model vehicles (except FXDS-CONV, FXDXT)

and 1996 and later FXDWG Dyna Wide Glide models. This

kit does not fit with detachable sideplates.

2000 and 2001 FXDX models require separate purchase of

hardware kit part number 90272-00.

2002 and later models require separate purchase of two

directionals, part number 68425-01 (domestic) or 68420-01

(international).

See the Service Parts illustration for kit contents.

A Service Manual is needed to install this kit. The rider's

safety depends upon the correct installation of this kit. If

the procedure is not within your capabilities or you do

not have the correct tools, have your Harley-Davidson

dealer perform the installation. Improper installation of

this kit could result in death or serious

injury. Installation – 1991 to 2001 Models

NOTE

A Service Manual for your vehicle is available at your local

Harley-Davidson dealer.

Installation – 1991 to 2001 Models

To protect against shock and accidental start-up of vehi-

cle, disconnect the battery cables, negative cable first,

before proceeding. Inadequate safety precautions could

result in death or serious injury.

Always disconnect the negative battery cable first. If the

positive battery cable should contact ground with the

negative cable installed, the resulting sparks may cause

a battery explosion which could result in death or seri-

ous injury.

1. Remove lens from rear directional housing on right side

of vehicle. Remove bulb from directional housing

socket.

2. 1991 – 1998 models only: See Figure 2. Trace right

directional wire routing along underside of rear fender.

Remove cable strap located on topside of rear fender

near the rubber grommet. Gently pull wire rearward

along underside of fender and into directional housing

to allow for additional length of wire within directional

housing.

3. 1999 – 2001 models only: Cut wire within directional

housing about 3/4 in. away from point where wire enters

directional housing support. From underside of rear

fender, withdraw end of wire that is within directional

housing support.

4. 1992 and earlier models only:

a. Remove (by turning counterclockwise) right

rear directional housing and lockwasher from its

support.

b. Remove the locknut and flat washer, from

underside of rear fender, securing the right-rear

directional housing support. Remove the

directional-housing support from the right-rear

fender support. Discard original directional housing

support. Save mounting nut and washer.

5. 1993 and later models only: Remove and discard 5/16

in. bolt and star washer securing rear directional to

fender. Bolt and washer are located on inside of fender.

6. Remove the button-head screw and flat washer from

middle of right-rear fender support. Discard screw; save

flat washer.

7. See Figure 1. Install lockwasher and right-rear

directional housing onto short threaded end (5/16-23 x

3/8 in.) of one rear-directional housing support from kit.

Tighten securely. Take care to avoid scratching or

marring component chrome finish.

8. 1993 and later models only: Install chrome snap cap

in fender-strut hole previously used for directional wire.

9. Position right saddlebag support bar from kit to right

rear fender support. Insert long threaded end of rear

directional housing support (now part of the directional

housing/support assembly) through rear mounting hole

in saddlebag support bar, rear fender support, sissy bar

side plate and rear fender. See service parts page for

exact hole locations.

10. Install original flat washer and locknut onto directional

housing on underside of rear fender. Tighten finger

tight.

11. Insert one chrome button head bolt (from kit) with one

original flat washer through front mounting hole in

saddlebag support bar, rear fender support, sissy bar

side plate and rear fender and into rear fender strut

bracket. Tighten bolt to 15 ft-lbs (20 Nm).

12. Align rear directional housing so that its lens, when

installed, will be aimed rearward for proper visibility.

While holding directional housing in position, tighten

locknut to 22 ft-lbs (29 Nm).

1WARNING

1 of 3

Kit Number 90589-91D

Produkt Specifikationer

Mærke:	Harley Davidson
Kategori:	Motor
Model:	J00839 (2001)

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