Leviton 499ST Manual

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Side 1/2

FASTSPLICE

LC, SC, and ST Connectors for 900 m Fiber

Cat. Nos. 499LC, 499SC, and 499ST

INSTALLATION INSTRUCTIONS

ENGLISH

WARNINGS:

• Read and understand all instructions. Follow all warnings and instructions

marked on the product.

• Disconnected optical components may emit invisible optical radiation that can

damage your eyes. TO AVOID PERSONAL INJURY, never look directly into an

optical component that may have a laser coupled to it. If accidental exposure to

laser radiation is suspected, consult a physician for an eye examination.

• The ferrule component of this product has exposed bare ber. Use extreme

caution when handling.

CAUTIONS:

• Isopropyl alcohol is ammable and can cause eye irritation on contact. If eye contact occurs, ush with water for at least

15 minutes. In case of ingestion, consult a physician. Use only in well-ventilated areas.

• Wearing safety glasses during installation of this device is recommended. Although standard safety glasses provide no

protection from potential optical radiation, they offer protection from accidental airborne hardware and cleaning solvents.

• Fiber optic cable is sensitive to excessive pulling, bending, and crushing forces. Do not bend the cable less than the

recommended minimum bend radius. Do not use more pulling force on the cable than specied. Do not kink or

crush cable.

• SAVE THESE INSTRUCTIONS.

Tools Required:

• FASTSPLICE Universal LC/SC/ST ferrule

holder - included in the Leviton Splice-On

Connector Tool Kit (sold separately). Also sold

individually (Cat. No. 49886-SH1).

• Fine-tipped felt pen

• Millimeter scale, or use the marking

templates in Step 3

• Fiber stripper

• 99% Isopropyl alcohol

• Lint-free wipes

• Precision cleaver

• Fusion splicer, with appropriate accessories.

Leviton Recommended Tool Kit:

Splice-On Connector (SOC) Tool Kit

(Cat. No. 49800-SOC) - Includes all the tools

you will need for this installation:

• Leviton FASTSPLICE Universal LC/SC/ST

ferrule holder (10 pk)

• 2 mm cable clamp

• 3 mm cable clamp

• 250/900 μm cable clamp

• Lint-free wipes (100 pk)

• Safety pad

• 250/900 μm ber stripper

• Kevlar

aramid ber shears

• Armored cable cutter

• Slitting tool

• Mini ber optic disposal bin w/ slide

• Fiber tube scorer 1.6-6.0 mm

• Fiber preparation uid PNM- FPF

Before Installation

Installation

1. If using a fan out kit, place a 900 um clamp on the cable.

a. Install the appropriate cable clamp approximately 10 in. from the end of the cable.

b. Engage the clamp.

NOTE: This step is not applicable to 900 μm tight buffer bers. Use the cable clamp only when

terminating 250 μm coated bers with a 900 um buffer tube (e.g., when using a fan-out kit).

2. Add a boot and sleeve to the cable.

a. Slide the 900 μm boot, followed by the protective sleeve, onto the cable.

3. Prepare the ber for cleaving.

a. On a at, clean surface, use a ne-tipped felt pen to place a mark 35 mm from the end of

the cable jacket. Use a milimeter scale or the template below.

b. Remove the 900 μm buffer to the 35 mm mark.

c. Clean the stripped ber with an alcohol wipe, to remove any debris.

4. Perform a precision cleave.

NOTE: A maximum cleave length of 10 mm is required to position the exposed ber under the

splice sleeve after heat shrinking. Prior to cleaving, verify that a 10 mm cleave will be performed

for ber holders and precision cleavers by manufacturer.

a. Place the stripped ber into the ber holder so that the end of the 900 μm buffer is at the exit

point of the ber holder, or at the appropriate position to provide a maximum 10 mm cleave

length. Then, close the ber holder clamp.

b. Load the ber holder into a precision cleaver.

c. Perform the precision cleave and then properly dispose of any ber shards.

d. Carefully remove the ber holder from the precision cleaver and then load it into the left side

of the fusion splicer.

5. Prepare the ferrule unit for fusion splicing.

Load the ferrule into the FASTSPLICE Universal ferrule holder and then close the a.

hinge door.

Load the ferrule unit into the right side of the fusion splicer.b.

6. Perform a fusion splice.

Verify that the bers are properly seated in the V-grooves and then close the wind protector.

Perform the fusion splice, in accordance with the fusion splicer manufacturer's instructions.b.

c. Verify an acceptable insertion loss value and, if not an automated step in the splicer, perform

a tension test.

Boot

Cable Clamp

Sleeve

10 in.

(Not to scale)

Perform all setup, maintenance, and preparation steps, as required by the fusion splicer manufacturer’s instructions, prior to termination.

Fiber type (SM, MM) and splice sleeve heater settings must be correctly entered for proper termination.

Fiber Holders or Sheath Clamps and Cable Clamps: Properly secure the raw ber cable on the left side of the fusion splicer. Verify that the correct ber

holder is being used for cable construction, by splicer manufacturer and model. Cable clamps are also required when using fan out kits and any loose tube

construction during termination, to prevent ber pistoning. UCL Swift Splicers require holder UCL SWIFT PN: F-20/30.

Fusion Splice Settings: “Auto” (by ber type) is a common acceptable setting for most splicers. To account for pre-positioning and travel of motors, some

devices have pre-congured Splice-On Connector (SOC) settings. Consult the user guide and setup menu of the device in use for available settings.

NOTE: For typical fusion splice programs that are applicable by the manufacturer, see the Fusion Splice Programs table.

Heater Settings: To account for the use of smaller form factor heat shrink sleeves, many current devices have pre-congured heater settings. For older units

that do not specically address splice-on connectors, a standard shrink tube of similar length can typically be used. If sleeves are over or under-heated, a

custom heater program may be required. Leviton recommends testing the heater performance by using a target splice sleeve with bulk tight-buffered ber, and

adjusting the heat duration and/or temperature accordingly prior to termination.

CAUTION: Settings may vary by specic splicer manufacturer and model. Refer to heater settings menu by splicer. While heat cycle duration may be

extended, it is NOT recommended to increase heating temperatures ABOVE the settings listed in the second table on the right.

Cable

Dot is Facing UP Ferrule

Ferrule

Holder

Fiber Holder

Hinge Door

(Zero Mark)

35 mm

Bare Fiber

End of

Stripped

Fiber

900 μm

Tight

Buffer

Ferrule HolderFiber Holder

Recommended Heater Settings

900 µm Connectors

Utiliz

es 27 mm splice sleeves

MFG Model Mode Title Temperature Time

AFL

90s

Custom

410°F (210°C) 30 seconds

70s Custom 464°F (240°C) 30 seconds

41s/31s Custom 446°F (230°C) 45 seconds

Sumitomo

T-Q102-CA Lynx 374°F (190°C) 35 seconds

T-Q502-S Lynx 374°F (190°C) 34 seconds

Fitel

S179 SOC EZFuse 338°F (170°C) 50 seconds

Ninja NJ001

Custom

338°F (170°C) 80 seconds

UCL Swift

KF4 / KF4A

Custom

383°F (195°C) 45 seconds

K11

Custom

383°F (195°C) 45 seconds

Fusion Splice Programs

MFG Model Common Settings

AFL

90s

"“SM AUTO” for Single mode

“MM AUTO” for Multi-mode"

70s

41s/31s

Sumitomo

T-Q102-CA

Select “Auto” and then “Auto” - or

- Single mode “SM G652 Auto”;

Multi-mode “MM G651 Auto”

T-Q502-S

Fitel

S179

(example S179) Setting 064 “AFL

SOC SM” for Single mode; Setting

065 “AFL SOC MM” for Multi-mode

Ninja

NJ001

UCL Swift

KF4 / KF4A

(example KF4A) Setting 6 “SM

Quick” for Single mode; Setting 8

“MM Quick” for Multi-mode

K11

RECOMMENDED: Scan the QR code located on the outer packaging for an expansive list of fusion splicer makes and models, ber holder part

numbers, fusion splice settings, and heater settings. Please refer to the splicer manufacturer User Manual or Leviton Applications Note

NSAN-19-0003-090919 for instructions on creating custom heater programs.

PK-A3295-10-00-0C

For LC Termination: For SC Termination: For ST Termination:

a. Slide the boot over the protective sleeve Slide the boot/spring over the protective sleeve..a.a. Slide boot/spring over the protective sleeve.

b. Hold the base and remove the grip. Hold the base and remove the grip.b.b. Hold the base and remove the grip.

c. Add connector housing. Align tab on boot with

key/opening on connector body. Press boot

assembly onto housing until a click is heard.

NOTE: For APC (green) connectors, align the red dot on the

ferrule assembly, with the white dot on the boot assembly key

and the key/opening in the connector housing.

c. Add connector body. Align 1 (triangle) to 2 (tab),

then connect 1 and 2 to 3. Press boot assembly

onto housing until a click is heard.

NOTE: For APC (green) connectors, align the red dot on the

ferrule assembly, with the white dot on the boot assembly key

and the key/opening in the connector housing.

c. Add connector housing. Align 1 into 2, verify

ferrule assembly is inserted fully through

connector housing. Connect 1 and 2 to 3 by

pressing boot assembly onto housing until a click

is heard.

d. Add connector housing. Push until you hear

a click.

e. Add connector cap.

d. Add a connector cap.

d. If not installed, add a connector cap.

Termination is complete.

7. Slide the sleeve over the splice point.

a. Slide the splice sleeve towards the left ber holder and open the wind protector.

b. While maintaining gentle tension, open the connector holder and ber holder doors and

remove the spliced assembly from the splicer.

c. While maintaining gentle tension, slide the splice sleeve over the splice point until it is ush

with the ferrule unit.

8. Heat the protective sleeve.

a. Lift the ber and connector grip and then position the splice assembly into the center of the

heating unit.

b. Heat the protective sleeve in accordance to the manufacturer's instructions.

WARNING: Allow time for the sleeve to cool before removing from the heater.

Match Grooves

Base GripGripGrip

Connector CapConnector Cap

Front of

Connector housing.

Front of

Connector

BaseBase

Align

2 231 1

FOR CANADA ONLY

For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of Canada ULC to the attention of the Quality Assurance Department,

165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9 1 -800-405-5320. or by telephone at

INDUSTRY CANADA COMPLIANCE STATEMENT:

This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including

interference that may cause undesired operation of the device. IMPORTANT! Any changes or modications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.

This Class A digital apparatus complies with Canadian CAN ICES-3(A)/NMB-3(A).

Patents covering this product, if any, can be found on www.leviton.com/patents.

TRADEMARK DISCLAIMER: Use herein of third party trademarks, service marks, trade names, brand names and/or product names are for informational purposes only, are/may be the trademarks of their respective owners; such use is not

meant to imply afliation, sponsorship, or endorsement.

Sleeve

Leviton, and Leviton Block Design are trademarks of Leviton Manufacturing Co., Inc. and are registered trademarks in many countries throughout the world. FASTSPLICE is a trademark of Leviton

Manufacturing Co., Inc. and is registered in the United States.

Align

Front of

Connector housing

Front of

Ferrule assembly

Align

23 1

For Technical Assistance Call: 1-800-824-3005 (USA Only) or 1-800-405-5320 (Canada Only) www.leviton.com

LIMITED 1 YEAR PRODUCT WARRANTY

For Leviton’s limited 1 year product warranty, go to www.leviton.com. For a printed copy of the warranty you may call 1-800-323-8920 or write to Leviton Manufacturing Co., Inc., Att: Customer Service Dept., 201 North Service Road, Melville,

New York 11747.