Panduit CA-800EZ Manual

Panduit Ikke kategoriseret CA-800EZ

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CA-800 APPLICATOR

FEEDS AND CRIMPS REEL SMART™

CONTINUOUSLY MOLDED

TERMINALS, DISCONNECTS AND SPLICES IN AUTOMATIC

WIRE PROCESSING MACHINES AND BENCH PRESSES

OPERATION MANUAL

INTRODUCTION.................................................................. 1

SYSTEM SPECIFICATIONS ...................................................... 1

SAFETY PRACTICES............................................................. 1

WIRE PROCESSING MACHINE / PRESS

COMPATIBILITY BY MANUFACTURER.................................... 2

APPLICATOR INSTALLATION

PANDUIT CP-861 Bench Press .................................................. 3

APPLICATOR SETUP

Die Insert Installation............................................................ 4

Die Insert Changeover .......................................................... 5

Crimp Shut Height Tolerance Test ............................................ 5

REEL SMART™ System Reference Table ..................................... 6

Applicator Loading .............................................................. 7

OPERATION

Safety Checklist ................................................................. 8

Operation......................................................................... 8

Maintenance...................................................................... 9

TROUBLESHOOTING

Determining Correct and Incorrect

Terminations ..................................................................... 9

Troubleshooting Checklist..................................................... 10

2001 Panduit Corp. PA19651A02

INTRODUCTION

The CA-800 Applicator can feed and crimp the complete line of REEL SMART™ continuously molded terminals,

disconnects and butt splices offered by PANDUIT. Charges from one part to another, or changes from one gauge to

another can be made by changing product reels or by one quick change of the die inserts. Die inserts can be changed

without removing the applicator from the press.

The CA-800 is complete with the CP-861 Electric Flywheel Press.

This manual will guide you step-by-step in installing your CA-800 Applicator into the CP-861 Press, plus the

operation and troubleshooting problems. If you have problems not covered, call:

1-888-506-5400, ext. 3255

Ask for one of our Field Service Technicians

Our products are warranted to be free from defects in material and workmanship at the time of sale but our obligation under this warranty is limited

to the replacement of any product proved to be defective within six months (for product) or 90 days (for tools) from the date of delivery. Tool warranty

is void if PANDUIT tools are modified, altered or misused in any way. Use of PANDUIT tooling with any product other than the specified PANDUIT

products for which the tool was designed, constitutes misuse. Before using, user shall determine the suitability of the product for his intended use and

user assumes all risk and liability whatsoever in connection therewith. This warranty is made in lieu of and excludes all other warranties, expressed

or implied. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE SPECIFICALLY EXCLUDED. Neither

seller nor manufacturer shall be liable for any other injury, loss or damage, whether direct or consequential, arising out of the use of, or the inability

to use, the product.

SYSTEM SPECIFICATIONS

TYPE: CA-800 Applicator

SIZE: (with safety shield)

Width - 10.25" (26.0 cm)

Depth - 4" (10.2 cm)

Height - 9.25" (23.5 cm)

Weight - 12.5 lbs. (5.7 kg)

SAFETY PRACTICES