GENERAL SPECIFICATIONS
• Standards: These Klein Tools Hard Hats comply with Type I ANSI/
ISEA Z89.1-2014, CSA Z94.1-15:
• Class E non-vented Hard hats have been tested up to 20kV.
EN397:2012+A1:2012 (Clauses listed only):
• 5.2.4-Lateral Deformation (LD)
EN12492:2012 (Listed clauses only):
• 4.2.1.2-Front Energy Absorption Capacity
• 4.2.1.3-Side Energy Absorption Capacity
• 4.2.1.4-Rear Energy Absorption Capacity
• Fits: Head Sizes 6-1/2 to 8 (20-1/2 to 25 inches / 52 to 64 cm)
SYMBOLS ON PRODUCT (FIG. A)
1
Reverse donning logo
2
Compliant Standards, Class, Type, and Head Size information
3
Recycling Code and material type
4
Date of manufacture
WARNING LABELS (FIG. B)
There are two warning labels affixed to the inside of this hard hat.
Read, understand, and follow these instructions to ensure safe
operation. REMOVE THESE LABELS.DO NOT
WARNINGS
READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE WARNINGS
AND INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR
DEATH.
• This hard hat provides LIMITED protection from small objects
striking top, front, back, left and right sides of the hard hat. This is
NOT an ANSI/CSA Type II hard hat.
• DO NOT expose suspension and padding to open flame.
• ELECTRICAL WARNING: Avoid areas where the chance of electrical
shock exists. Non-vented versions meet Class E requirements by
providing limited electrical protection. Class C vented models provide
NO electrical protection.
• IMMEDIATELYIf the hard hat has sustained an impact, dispose of it ,
even if damage is not visible.
• NEVER alter, puncture, modify or engrave the shell or the
suspension.
• DO NOT use paints, solvents, chemicals, adhesives, gasoline or like
substances on this hard hat – doing so can lessen the protection
offered against impact and penetration.
• DO NOT use this hard hat as a vehicular or recreational hard hat.
• DO NOT
store objects between the suspension and the shell, as the
hard hat will not function as intended and can lessen the protection
from impact and penetration.
• Exposure to direct sunlight, corrosive environments, and/or extreme
temperatures below -40°F (-40°C) or above 120°F (49°C) can lessen
the ability of the hard hat to withstand impact and penetration.
MAINTENANCE
HARD HAT CLEANING AND STORAGE
• Clean the hard hat and suspension with mild soap and water only.
Rinse and wipe dry. Clean optional chin strap with damp cloth only.
Store in a cool place.
• See SWEATBAND AND TOP COMFORT PAD section of the operating
instructions (on other side) for additional maintenance information.
INSPECTION AND REPLACEMENT
Inspect the hard hat, including the suspension and shell, before and
after each use:
• Check the Hard Hat’s shell for any cracks, breakage, discoloration,
chalky appearance, or any other damage, excessive wear or
unusual condition. These conditions may indicate reduced impact
or penetration resistance and the Hard Hat must be replaced
IMMEDIATELY.
• The suspension and optional chin strap should be checked
for cracks, breaks, damaged stitching or any other damage,
excessive wear or unusual condition. If any of these conditions
exist, the suspension and optional chin strap must be replaced
IMMEDIATELY.
• Always use genuine Klein Tools replacement parts. This product
works as a system, and use of unauthorized suspensions may
reduce the protection you receive from this hard hat.
USEFUL LIFE
SUSPENSION AND OPTIONAL CHIN STRAP: Must be replaced after
no more than 12 months of use.
ENTIRE HARD HAT: Entire Hard Hat should be replaced after 2
years of use, or no more than 5 years from the date of manufacture,
whichever comes first.
These are useful service life guidelines. Regular inspection as
detailed in the MAINTENANCE section above MUST be performed,
and may result in possible earlier replacement.
NOTE: This replacement schedule is a guideline that assumes
normal use and storage conditions for the hard hat. If the hard
hat is exposed to temperature extremes, persistent sunlight,
or chemicals, replacement may be required in a shorter time
frame.
WARRANTY
www.kleintools.com/warranty
ACCESSORIES AND REPLACEMENT PARTS
Klein Tools hard hat accessories and replacement parts are
available online or at major distributors:
• KHHSPN: Replacement Suspension
• KHHSWTBND: Sweatband (3-pack)
• KHHTOPPAD: Top Comfort Pad (3-pack)
• KHHSTRP: Chin Strap
• 56049: Rechargeable Light Array Headlamp (Flood only)
• 56062: Rechargeable Headlamp / Worklight (Spot/Flood)
• 56048: Rechargeable Auto-Off Headlamp (Spot/Flood)
• 56063: Safety Lamp
• 60156: Intrinsically Safe LED Headlamp
NOTE: KLEIN TOOLS CANNOT GUARANTEE THAT THIRD-
PARTY ACCESSORIES WILL PERFORM OR FIT OPTIMALLY
WITH KLEIN TOOLS HARD HATS.
DISPOSAL / RECYCLE
Do not place hard hat or its accessories in the trash. Items must
be properly disposed of in accordance with local regulations.
See www.epa.gov/recycle for additional information.
CUSTOMER SERVICE
KLEIN TOOLS, INC.
450 Bond Street, Lincolnshire, IL 60069 1-800-553-4676
customerservice@kleintools.com www.kleintools.com
ADJUSTMENTS (FIG. E)
STEP 3: Verify the hard hat fits properly. Follow the steps
in the FITTING section to ensure proper fit. Ensure that
accessories you plan to use fit and function properly while
maintaining the hard hat’s ability to perform its function
optimally. Check with a qualified safety expert, if unsure.
NOTE: The suspension strap lengths are xed and cannot be
adjusted. DO NOT attempt to alter.
REVERSE DONNING (FIG. F)
NOTE:
Some jobsites may not permit reverse donning - Check
with your jobsite's Safety Supervisor before changing your
hard hat to this con guration.
STEP 1: Place your forefinger under the strap anchor, and
your thumb over the anchor slot
11
. Push up with forefinger
using enough force to release the anchor from the slot.
Do this for all anchor slots (4 total).
NOTE: DO NOT pull
on the suspension straps to free the anchor. This could
permanently damage the straps, preventing them from
performing as intended.
STEP 2: Make any height adjustments for the suspension
before installation.
STEP 3: Push down each anchor until a click is heard and the
anchor cannot be pushed down any further. Do this for all 4
anchors.
NOTE: DO NOT use sharp tools that may damage
the anchors, or pull on the straps to secure the anchors.
STEP 4: Check proper installation by pushing up on all 4
anchor bases. The anchors should remain fully seated in their
slots. If not, repeat STEP 3.
STEP 5: Verify the hard hat fits properly. Follow the steps in
the FITTING section to ensure proper fit. Also ensure that
accessories you plan to use fit and function properly while
maintaining the hard hat’s ability to perform optimally.
SWEATBAND AND TOP COMFORT PAD (FIG.H)
Klein Tools hard hats come with an advanced sweatband
and top comfort pad designed to wick away sweat. They are
machine washable in a normal wash cycle. Do NOT wash with
bleach or with detergents containing bleach. Machine dry on
normal or low heat setting only.
The sweatband and top comfort pad can be easily removed and
reinstalled on the suspension:
• The top comfort pad is held in place by a single hook-and-
loop pad
25
.
• The sweatband is held in place by four suspension hooks
26
and three hook-and-loop pads
25
,
on the side and front. To
remove, simply detach all hook-and-loop pads and slide the
sweatband off the suspension hooks.
VENTS (C-CLASS ONLY)
Klein Tools Class C hard hats have vents and shutters on both
sides. The vents can be adjusted by simply sliding the shutter
tabs
7
up or down.
The vents and shutters will NOT prevent vapors, liquids,
or debris smaller than the vents from entering the hard hat.
56062 HEADLAMP (FIG.G)
The optional 56062 is a rechargeable headlamp designed
specifically for Klein hard hats that have the integrated front
and rear accessory slots. It functions as a spot light or flood
light, and has magnet to attach onto magnetic surfaces for
use as a worklight. Charging cable is included with models
that include rechargeable headlamps.
19
Release tab
22
Flood lights
20
On/Off/Mode button
23
Magnet
21
Spot light
24
Pivoting mount
The 56062 can be attached to both the front and back of the hard hat
via the Klein Tools accessory slot. It can be tilted up to 64 degrees on
the hard hat and stand alone as a worklight.
To install the headlamp onto a Klein hard hat, align the pivoting
mount
24
with the Klein Tools accessory slot
6
on the hard
hat and push down until the headlamp clicks securely into
place.
To remove the headlamp, press forward on the Release Tab
19
, and lift the headlamp out of the accessory slot.
REFLECTIVE STICKERS (FIG. C)
Klein Tools hard hats come with four reflective stickers. For
optimal performance, affix only to the designated areas
15
.
Do NOT apply stickers in areas that will impede the functionality
of accessories or of the hard hat itself.
FEATURE DETAILS (FIG.C)
5
Universal accessory slots
12
Washable sweatband
6
Klein Tools accessory slots
13
Washable top comfort pad
7
Vents with shutter
(C-Class only)
14
Suspension straps
8
Pivot adjustment
15
Re ective sticker locations
9
Size adjustment knob
16
Suspension bracket
10
Rear neck pad
17
Bracket key
11
Suspension strap
anchor slots
18
Bracket key slots
FITTING (FIG. D)
All hard hats come with suspension pre-installed at factory settings.
The suspension can be adjusted to ensure proper and secure fit to
your head for maximum protection. Follow the steps below:
STEP 1: Turn the size adjustment knob
9
counterclockwise to
loosen the fit. Position the rear pad on the back of your head, closer
to the neck. Dress any bandana knots or ponytails the rear neck over
pad
10
.
STEP 2: Tighten by turning the
size adjustment knob
9
clockwise until the hard hat is comfortable and snug. Move
your head up, down and side-to-side gently, like you would
normally, and make sure the hard hat stays on. Make sure that
the hard hat is not angled forward or backward, but rests level
on your head.
ADJUSTMENTS (FIG. E)
If the hard hat does not fit properly at the factory settings, you
can further adjust the fit:
STEP 1: Free the suspension by turning the suspension
bracket
16
approximately 90 degrees to free the bracket key
17
from the bracket key slots.
STEP 2: Determine which slot
18
you want to reattach to.
Using the bracket slots deeper in the hard hat will move it
higher on the head and vice versa. Insert the bracket key
17
and turn the bracket
16
approximately 90 degrees to lock into
place. Always match the settings on the left and right sides to
prevent the suspension from sitting at an angle.
SIDES: EN12492
DEFORMATION: EN397*
BACK: EN12492
FRONT:
EN12492
TOP: Z89.1/Z94.1
*Full-brim models only
