Panduit CT-1700 Manual

Panduit Tang CT-1700

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Side 1/2
Part No. CT-1700
OPERATION INSTRUCTIONS
Contour Crimp
CONTROLLED CYCLE
CRIMPING TOOL
Crimps Panduit #8 - #1 AWG
copper lugs and splices, #6 - #4
AWG aluminum lugs and splices,
#8 - #2 AWG non-insulated S series
tubular terminals; and #16 AWG -
#3 AWG copper CTAPF taps.
Provides UL Listed and CSA Certified terminations
with applicable Panduit terminals.
COPPER AND ALUMINUM COMPRESSION
CONNECTOR CRIMPING INSTRUCTIONS
OPERATION INSTRUCTIONS
PA23614A01
Rev.: 05 3-2017
CT-1700
Figure 1
1. With the handles in the position,open
depress die release and rotate die to desired
pocket. The pocket will lock in place when an
audible “click” is heard (Die index number and
color appear to the left of corresponding
pocket).
CAUTION: Do not cycle tool unless the die
release button has seated and the die has
locked in place.
Refer to product packaging for selection of the
proper crimp pocket. Place the desired
compression connector in the crimp pocket
(See Fig. 2).
2. Close handles until the connector is held
snugly in position—do not deform the barrel.
3. Remove end plug(s) [for aluminum
compression connectors only]. Insert the
stripped wire into the connector until the wire
stops. Refer to product packaging for wire
strip length.
4. Crimp the connector by closing the handles
until the controlled cycle mechanism releases.
Repeat this operation for the compression
connectors that require more than one
compression.
Upon release, the handles will open
automatically and the crimped connector can
be removed.
After crimping, inspect that the crimp is
centered on the barrel in order to achieve
optimal pullout performance. Also, inspect die
index number embossed in connector by crimp
die.
© Panduit Corp. 2017
Email:
techsupport@panduit.com
EU Website: www.panduit.com/emea
EU Email: emeatoolservicecenter@panduit.com
Technical Support
Tel: 1-800-777-3300
Panduit Europe • EMEA Service Center
Tel: +31 546 580 452 • Fax: +31 546 580 441
CAUTION: Verify power is “OFF” before
working on wiring with this tool. The
cushioned grips are for the user’s
comfort, and are not intended to insulate
against shock while working on live
electrical circuits.
Page: 1 of 2
Rotating Crimp
Die Wheel
Crimp Die Release Push Button
Figure 2
DIE INDEX NUMBER
EMBOSSED FOR
INSPECTION
www.panduit.com
CRIMP POCKETS FOR
Panduit Compression
Connectors. Refer to product
packaging for wire range and
proper crimp pocket. Crimp
pockets are identified with
applicable die index number
and color code.
Controlled cycle mechanism
prevents tool f rom opening
before crimp cycle is
complete.
Manual release lever, push
forward in the event that
controlled cycle mechanism
must be released.
Cushioned Handle Grips
INSPECTION / MAINTENANCE
VISUAL INSPECTION
1. Visually inspect the tool for missing or loose
pins, then close the tool and note the return
action of the handles.
2. Inspect the crimping dies for worn, chipped
or broken edges.
3. If parts are missing, defective or damaged,
contact Panduit Customer Service or Panduit
EMEA Service Center for information on
repair or replacement of tools.
DIE CLOSURE INSPECTION
Die closure is measured by using GO/NO GO
gage members (dimensions listed in Table 1).
1. Clean the crimping dies and gage member surfaces.
2. Close the tool handles until the crimping dies are bottomed and the controlled cycle mechanism
releases. Keep the handles closed together.
3. Using the appropriate gage member, attempt to insert the NO GO gage into the die opening. The NO
GO side may partially enter the die closure but must NOT pass completely through. Perform this test
for all three crimp pockets.
4. Repeat Step 3 with the appropriate GO gage for all three crimp pockets. The GO side must enter
and pass completely through the die closures.
5. If both gage conditions are met, the tool is dimensionally correct. If either condition fails, contact
Panduit Customer Service, or Panduit EMEA Service Center for technical assistance.
PRELOAD FORCE INSPECTION
1. Close the handles until the controlled cycle
mechanism is engaged, but before the
mechanism releases.
2. Apply a force to the handles 1-1/4" (32 mm)
from the end of the handles, until the
controlled cycle release mechanism
releases. Record the reading using a force
gauge.
3. The force required to release the controlled
cycle release mechanism should be a
minimum of 15 pounds-force (67 N). If the
force required is less than 15 pounds-force
(67 N), contact Panduit Customer Service, or
Panduit EMEA Service Center for technical
assistance.
Table 1
NEW TOOLS -
BEFORE PLACING INTO SERVICE:
All Panduit crimping tools are calibrated and inspected before they are
shipped from the factory. All new tools should be inspected before being
used.
New tools are shipped, factory lubricated, in protective packaging. After
inspection, simply clean any excess oil from the crimping dies and place
into service.
When the tool is not in use, keep the handles closed to prevent objects from
becoming lodged in the crimping area. Store the tool in a clean, dry area.
IN-SERVICE TOOLS -
AFTER TOOLS HAVE BEEN IN SERVICE:
It is recommended that each operator of the tool be made aware of-and
responsible for following these maintenance steps.:
In-service tools should be cleaned and inspected at least ONCE A MONTH.
To clean-wipe with a clean cloth.
In-service tools should be lubricated ONCE A WEEK, and after every clean-
ing. Lubricate all pins, pivots and bearing surfaces with DOW CORNING
®
Molykote BR2 Plus. Do not use oil excessively.
Be sure to clean any excess oil from the crimping dies before using.
® Molykote BR2 Plus is the Registered Trademark
of DOW CORNING
DIE CLOSURE GO / NO GO GAGE MEMBERS - TOOL NO. CT-1700
DIE COLOR/
INDEX NUMBER
ENGLISH GO / NO GO GAGE MEMBERS METRIC GO / NO GO GAGE MEMBERS
“G” Dia. (GO) “NG” Dia. (NO GO) “G” Dia. (GO) “NG” Dia. (NO GO)
RED P21 0.177” 0.201” 4,49 mm 5,10 mm
BLUE P24 0.219” 0.239” 5,56 mm 6,07 mm
GREY P29 0.255” 0.276” 6,47 mm 7,01 mm
BROWN P33 0.324” 0.348” 8,22 mm 8,83 mm
GREEN P37 0.347” 0.368” 8,81 mm 9,34 mm
© Panduit Corp. 2017
Page: 2 of 2
TROUBLESHOOTING
OPERATION INSTRUCTIONS CT-1700

Produkt Specifikationer

Mærke: Panduit
Kategori: Tang
Model: CT-1700

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