Panduit FCRP5 Manual

Panduit Ikke kategoriseret FCRP5

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Side 1/2

CONTOUR CRIMP

CONTOUR CRIMP CONTOUR CRIMP

CONTOUR CRIMP

FCRP5 CONTROLLED CYCLE CRIMPING TOOL

OPERATION / INSPECTION / MAINTENANCE / TROUBLESHOOTING INSTRUCTIONS

OPERATION

For FJ Connector For ST Connector For SC Connector

The Ferrule Assembly

Retainer Clip is used to

retain the ferrule assembly

in position when crimping

connectors in the .100"

crimp pocket.

Pull the Ferrule Assembly

Retainer Clip away from the

tool by grasping both ends

and rotating it into the

position shown for the

specific connector type.

REPLACEMENT KIT FOR FERRULE ASSEMBLY RETAINER - PART NUMBER: TD24269A01 - INCLUDES: 1 Clip, 1 Screw, 1 Spring

INSPECTION / MAINTENANCE

NEW TOOLS - BEFORE PLACING INTO SERVICE:

1. CLEAN AND INSPECT THE TOOL FOR DAMAGE.

2. CLEAN EXCESS OIL FROM THE CRIMP DIES AND USE.

All Panduit crimping tools are calibrated and inspected

before they are shipped from the factory. All new tools

should be inspected before being used.

New tools are shipped, factory lubricated, in protective

packaging. After inspection, simply clean any excess oil

from the crimping dies and place into service.

CRIMP Pockets for fiber optic

connectors. Refer to connectors

installation instructions for proper

crimp pocket. Crimp pockets are

identified by size.

Controlled cycle mechanism

prevents tool from opening

before crimp cycle is

complete.

Manual release lever, push

forward in the event that

controlled cycle mechanism

must be released.

IN-SERVICE TOOLS - AFTER TOOLS HAVE BEEN IN SERVICE:

1. CLEAN AND VISUALLY INSPECT FOR

DAMAGE ONCE A MONTH.

2. LUBRICATE THE TOOL ONCE A WEEK.

3. CLEAN EXCESS OIL FROM THE CRIMP

DIES AND USE.

In-service tools should be cleaned and inspected at least ONCE A MONTH.

To clean -- wipe with a clean cloth.

In-service tool should be lubricated ONCE A WEEK, and after every

cleaning. Lubricate all pins, pivots and bearing surfaces with a light

multi-purpose grease. Be sure to clean any excess oil from the crimping

dies before using.

TROUBLESHOOTING

DIE CLOSURE INSPECTION

Die closure is measured by using the GO/NO GO gage members (dimensions listed in table below).

DIE CLOSURE GO / NO GO GAGE MEMBERS -- TOOL NO. FCRP5

GO / NO GO GAGE MEMBERS

CRIMP POCKET

“G” Dia. (GO)

“NG” Dia. (NO GO)

0.048" 0.045" 0.051"

0.100" 0.097" 0.103"

0.128" 0.125" 0.131"

0.151" 0.148" 0.154"

0.190" 0.187" 0.193"

1. Clean the crimping dies and gage member surfaces.

2. Close the tool handles until the crimping dies are bottomed and the controlled cycle mechanism releases. Keep the

handles closed together.

3. Using the appropriate gage member, attempt to insert the NO GO gage into the die opening. The NO GO side must

NOT pass through. Perform this test for all four crimp pockets.

4. Repeat Step 3 with the appropriate GO gage for all four crimp pockets. The GO side must enter and pass

completely through the die closures.

5. If both gage conditions are met, the tool is dimensionally correct. If either condition fails, contact Panduit Tool

Division Tool Service.

PRELOAD FORCE INSPECTION

1. Close the handles until the controlled cycle mechanism is engaged but before the mechanism releases.

2. Apply a force to the handles 1-1/4" (32 mm) from the end of the handles, until the controlled cycle release

mechanism releases. Record the reading using a force gauge.

3. The force required to release the controlled cycle release mechanism should be a minimum of 15 pounds-force (67

N). If the force required is less than 15 pounds-force (67 N), contact Panduit Tool Division Field Service.

Our products are warranted to be free from defects in material and workmanship at the time of sale but our obligation under this warranty is limited to the replacement

of any

CONTOUR CRIMPCONTOUR CRIMPCONTOUR CRIMPCONTOUR CRIMP

J tools proved to be defective within two (2) years from the date of delivery. This tool warranty is void if Panduit tools are modified, altered

or misused in any way. Use of Panduit tooling with any product other than the specified Panduit products for which the tool was designed, constitutes misuse.

Before using, user shall determine the suitability of the product for his intended use and user assumes all risk and liability whatsoever in connection therewith. This