Carrier AquaForce 30XV Manual

Carrier Klimaanlæg AquaForce 30XV

Læs gratis den danske manual til Carrier AquaForce 30XV (168 sider) i kategorien Klimaanlæg. Denne vejledning er vurderet som hjælpsom af 5 personer og har en gennemsnitlig bedømmelse på 4.8 stjerner ud af 3 anmeldelser. Har du et spørgsmål om Carrier AquaForce 30XV, eller vil du spørge andre brugere om produktet?

Side 1/168
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53300224-01 Printed in U.S.A. Form 30XV-17SI Pg 1 12-21 Replaces: 30XV-11SI
Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . 3
Step 2 — Place, Mount, and Rig the Unit . . . . . . . . . 3
PL
ACING UNIT
MOUNTING UNIT
EXPORT SHIPPING RAILS
RIGGING UNIT
Step 3 — Make Refrigerant, Evaporator Fluid and
Drain Piping Connections . . . . . . . . . . . . . . . . . . 97
SPLIT UNIT ASSEMBLY
GENERAL
EVAPORATOR PUMP CONTROL
PREPARATION FOR YEAR-ROUND OPERATION
Step 4 — Fill the Chilled Water Loop . . . . . . . . . . 108
BRINE EVAPORATOR OPTION
WATER SYSTEM CLEANING
WATER TREATMENT
SYSTEM PRESSURIZATION
FILLING THE SYSTEM
SET WATER FLOW RATE
FREEZE PROTECTION
PREPARATION FOR WINTER SHUTDOWN
Step 5 — Make Electrical Connections . . . . . . . . . 110
POWER SUPPLY
FIELD POWER CONNECTIONS
POWER WIRING
FIELD CONTROL POWER CONNECTIONS
CCN COMMUNICATION BUS WIRING
BACNET IP OR ETHERNET COMMUNICATION
NON-CCN COMMUNICATION WIRING
FIELD CONTROL OPTION WIRING
DUAL CHILLER LEAVING WATER SENSOR
Step 6 — Install Accessories . . . . . . . . . . . . . . . . . 166
ENERGY MANAGEMENT MODULE
UNIT SECURITY/PROTECTION ACCESSORIES
COMMUNICATION ACCESSORIES
SERVICE OPTIONS
Step 7 — Leak Test Unit . . . . . . . . . . . . . . . . . . . . . 167
DE
HYDRATION
REFRIGERANT CHARGE
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified service personnel should install, repair, or
service air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters and replacing filters. All other operations
should be performed by trained service personnel. When working
on air-conditioning equipment, observe precautions in the
literature, tags and labels attached to the unit, and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
It is important to recognize safety information. This is the safety-
alert symbol . When you see this symbol on the unit and in
instructions or manuals, be alert to the potential for personal
injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices, which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
WARNING
Electrical shock can cause personal injury and death. Shut off
all power to this equipment during installation. There may be
more than one disconnect switch. Tag all disconnect locations
to alert others not to restore power until work is completed.
WARNING
Electrical shock can cause personal injury and death. After unit
power is disconnected, wait at least 20 minutes for the VFD
(variable frequency drive) capacitors to discharge before open-
ing drive.
WARNING
DO NOT VENT refrigerant relief valves within a building.
Outlet from relief valves must be vented in accordance with
the latest edition of ANSI/ASHRAE (American National Stan-
dards Institute/American Society of Heating, Refrigerating and
Air-Conditioning Engineers) 15 (Safety Code for Mechanical
Refrigeration). The accumulation of refrigerant in an enclosed
space can displace oxygen and cause asphyxiation. Provide ad-
equate ventilation in enclosed or low overhead areas. Inhala-
tion of high concentrations of vapor is harmful and may cause
heart irregularities, unconsciousness or death. Misuse can be
fatal. Vapor is heavier than air and reduces the amount of oxy-
gen available for breathing. Product causes eye and skin irrita-
tion. Decomposition products are hazardous.
AquaForce
®
30XV140-500, Series B
Variable Speed Air-Cooled Liquid Chillers
with Greenspeed
®
Intelligence
2
WARNING
MAGNETIC FIELD HAZARD
Units equipped with the permanent magnet motor option
contain rotors with powerful magnetic fields. Permanent
magnet motor rotors, when removed from the stator, expose
surrounding personnel and equipment to powerful magnetic
fields which may cause serious health hazards to persons with
pacemakers or defibrillators, hearing aids, metal implants, or
other implanted electronic medical devices, and may impact
other electronic devices such as mobile phones or
smartwatches, watches, credit cards, etc. Persons in a risk
group should consult a physician prior to compressor
disassembly. Failure to follow these procedures may result in
personal injury or death.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and goggles
and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from system
using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen and
the work area should be well ventilated. Refrigerant in
contact with an open flame produces toxic gases.
d. Cut component connection tubing with tubing cutter and
remove component from unit. Use a pan to catch any oil
that may come out of the lines and as a gage for how
much oil to add to the system.
e. Carefully un-sweat remaining tubing stubs when neces-
sary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal inju-
ry or death.
CAUTION
Standard Tier units (units with S in the 10th position of the
model number) without condenser fan VFDs (units with “-”,
“1”, 3”, or “5 in the 13th position of the model number)
must have the condenser fan(s) rotation verified to ensure
proper phasing. Correct rotation is counter-clockwise (refer-
ence arrow on fan cap). Swap any two incoming power leads
to correct condenser fan rotation before starting chiller. Oper-
ating the unit without testing the condenser fan(s) for proper
phasing could result in equipment damage.
CAUTION
This unit uses a microprocessor control system. Do not short
or jumper between terminations on circuit boards or modules;
control or board failure may result.
Be aware of electrostatic discharge (static electricity) when
handling or making contact with circuit boards or module con-
nections. Always touch a chassis (grounded) part to dissipate
body electrostatic charge before working inside control center.
Use extreme care when handling tools near boards and when
connecting or disconnecting terminal plugs. Circuit boards can
easily be damaged. Always hold boards by the edges and
avoid touching components and connections.
This equipment uses, and can radiate, radio frequency energy.
If not installed and used in accordance with the instruction
manual, it may cause interference to radio communications. It
has been tested and found to comply with the limits for a Class
A computing device pursuant to International Standard in
North America EN 61000-2/3 which are designed to provide
reasonable protection against such interference when operated
in a commercial environment. Operation of this equipment in a
residential area is likely to cause interference, in which case
the user, at his own expense, will be required to take whatever
measures may be required to correct the interference.
Always store and transport replacement or defective boards in
anti-static shipping bag.
CAUTION
To prevent potential damage to heat exchanger tubes, always
run fluid through heat exchanger when adding or removing re-
frigerant charge. Use appropriate antifreeze solutions in evapo-
rator fluid loop to prevent the freezing of heat exchanger or in-
terconnecting piping when the equipment is exposed to tem-
peratures below 32°F (0°C). Proof of flow switch is factory
installed on all models. Do NOT remove power from this
chiller during winter shut down periods without taking precau-
tion to remove all water from heat exchanger. Failure to prop-
erly protect the system from freezing may constitute abuse and
may void warranty.
CAUTION
DO NOT re-use compressor oil or any oil that has been ex-
posed to the atmosphere. Dispose of oil per local codes and
regulations. DO NOT leave refrigerant system open to air any
longer than the actual time required to service the equipment.
Seal circuits being serviced and charge with dry nitrogen to
prevent oil contamination when timely repairs cannot be com-
pleted. Failure to follow these procedures may result in dam-
age to equipment.


Produkt Specifikationer

Mærke: Carrier
Kategori: Klimaanlæg
Model: AquaForce 30XV

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